Suzuki GF60A Manuals

Manuals and User Guides for Suzuki GF60A. We have 1 Suzuki GF60A manual available for free PDF download: Service Manual

Suzuki GF60A Service Manual (336 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 37.95 MB

Table of Contents

4
- Precautions
  6
Section 0 General Information

9
- General Information
  
  9
  - General Information
    10
- General Description
  
  11
- General Information
  
  11
  - Abbreviations
    11
    
    Warning, Caution and Information Label Locations
    12
    
    Fuel and Oil Recommendations
    13
  - 0A-5 General Information
    14
    
    Propeller Selection Guide
    14
- Specifications
  
  15
  - Service Data
    17
  - Tightening Torque Specifications
    22
- Special Tools and Equipment
  
  23
  - Special Tool
    24
  - Maintenance and Tune
    27
- Scheduled Maintenance
  
  28
Section 1 Power Head

49
- Power Head
  
  49
- General Description
  
  166
  - Engine Lubrication Description
    166
- Schematic and Routing Diagram
  
  166
  - Engine Oil Lubrication Chart
    166
- Power Unit Lubrication
  
  166
- Diagnostic Information and Procedures
  
  167
  - Oil Pressure Check
    167
  - Oil Change Reminder System
    167
  - Low Oil Pressure Caution System
    167
  - Powerhead Lubrication System Diagnosis
    167
- Service Instructions
  
  168
- Power Unit Cooling System
  
  172
- General Description
  
  172
- Schematic and Routing Diagram
  
  173
  - Cooling Water Circulation Chart
    173
- Service Instructions
  
  174
- Diagnostic Information and Procedures
  
  174
  - Powerhead Cooling System Diagnosis
    174
- Fuel System
  
  177
- Precautions
  
  177
  - Precautions on Fuel System Service
    177
- General Description
  
  178
- Diagnostic Information and Procedures
  
  187
  - Fuel System Diagnosis
    189
  - Fuel Injection System Troubleshooting
    190
- Service Instructions
  
  191
- Ignition System
  
  203
- General Description
  
  203
  - Ignition System Description
    203
  - Ignition Control Description
    204
- Component Location
  
  206
  - Ignition System Components Location
    206
- Diagnostic Information and Procedures
  
  206
  - Ignition System Symptom Diagnosis
    206
  - Ignition System Troubleshooting
    207
- Service Instructions
  
  208
  - Spark Plug Removal and Installation
    208
  - Spark Plug Inspection
    208
  - Ignition Coil Removal and Installation
    208
  - Ignition Coil Inspection
    208
  - Ignition Coil Operating Signal Inspection
    209
  - CKP Sensor Inspection
    209
  - CMP Sensor Inspection
    209
  - Ignition Switch Inspection
    209
  - ECM Main Relay Inspection
    209
- Starting System
  
  210
- General Description
  
  210
- Component Location
  
  212
  - Starting System Components Location
    212
- Diagnostic Information and Procedures
  
  212
  - Starter System Symptom Diagnosis
    212
  - Starter System Troubleshooting
    213
- Service Instructions
  
  215
  - Starter Motor Removal and Installation
    215
  - Starter Motor Test
    216
  - Starter Motor Components
    218
  - Starter Motor Disassembly and Assembly
    219
  - Starter Motor Components Inspection and Servicing
    221
  - Ignition Switch Inspection
    225
  - Starter Motor Relay Inspection
    225
  - Neutral Switch Inspection
    226
  - Emergency Stop Switch Inspection
    227
- General Description
  
  228
  - Charging System Description
    228
  - Battery Requirement Description
    229
- Charging System
  
  228
- Component Location
  
  229
  - Charging System Components Location
    229
- Diagnostic Information and Procedures
  
  229
  - Charging System Diagnosis
    229
- Service Instructions
  
  230
Section 2 MID Unit

237
Section 3 Lower Unit

293
- Lower Unit
  293
- Precautions
  
  294
  - General Precautions
    294
  - Precaution for Lower Unit
    294
- Right Hand Rotation Unit
  
  295
- Diagnostic Information and Procedures
  
  295
  - Diagnose Lower Unit Malfunction
    295
- Service Instructions
  
  296
  - Lower Unit Components
    296
  - Propeller Removal and Installation
    298
  - Propeller / Nut / Cotter Pin Inspection
    299
  - Lower Unit Removal and Installation
    299
  - Water Pump Removal and Installation
    300
  - Water Pump and Related Items Inspection
    302
  - Lower Unit Disassembly
    302
  - Pinion Bearing Removal and Installation
    305
  - Lower Unit Related Items Inspection
    307
  - Propeller Shaft Oil Seal Replacement
    309
  - Driveshaft Oil Seal Replacement
    309
  - Lower Unit Assembly
    310
  - Trim Tab Adjustment
    315
  - Lower Unit Gears - Shimming and Adjustment
    316
Section 4 Wire / Hose Routing

321
- Precautions
  
  322
  - Precautions for Wire / Hose Routing
    322
- Component Location
  
  322
  - Electrical Component Location
    322
- Wire Routing
  
  323
- Schematic and Routing Diagram
  
  323
  - Wiring Diagram
    323
  - Wiring Harness Routing Diagram
    326
- Fuel / Water Hose Routing
  
  330
- Precautions
  
  330
  - Precautions for Fuel / Water Hose Routing
    330
- Schematic and Routing Diagram
  
  330
  - Fuel Hose Routing
    330
  - Water Hose Routing
    333

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Suzuki GF60A Manuals

Suzuki GF60A Service Manual (336 pages)

Table of Contents

Table of Contents

Section 0 General Information

General Information

General Description

General Information

Specifications

Special Tools and Equipment

Scheduled Maintenance

Section 1 Power Head

Power Head

General Description

Schematic and Routing Diagram

Power Unit Lubrication

Diagnostic Information and Procedures

Service Instructions

Power Unit Cooling System

General Description

Schematic and Routing Diagram

Service Instructions

Diagnostic Information and Procedures

Fuel System

Precautions

General Description

Diagnostic Information and Procedures

Service Instructions

Ignition System

General Description

Component Location

Diagnostic Information and Procedures

Service Instructions

Starting System

General Description

Component Location

Diagnostic Information and Procedures

Service Instructions

General Description

Charging System

Component Location

Diagnostic Information and Procedures

Service Instructions

Section 2 MID Unit

Precautions

Housing and Bracket

Precautions

Service Instructions

Power Trim and Tilt

Precautions

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Service Instructions

Section 3 Lower Unit

Precautions

Right Hand Rotation Unit

Diagnostic Information and Procedures

Service Instructions

Section 4 Wire / Hose Routing

Precautions

Component Location

Wire Routing

Schematic and Routing Diagram

Fuel / Water Hose Routing

Precautions

Schematic and Routing Diagram

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