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DF 25
Suzuki DF 25 Manuals
Manuals and User Guides for Suzuki DF 25. We have
10
Suzuki DF 25 manuals available for free PDF download: Service Manual, Owner's Manual, General Information Manual
Suzuki DF 25 Service Manual (285 pages)
Four Stroke
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 14.84 MB
Table of Contents
Foreword Group Index
2
Table of Contents
2
Component Parts and Important Item Illustrations
3
How to Use this Manual
3
General Information
5
General Information
6
General Precautions
6
Identification Number Location
8
Fuel and Oil
8
Engine Oil
8
Gasoline Recommendation
8
Engine Break-In
9
Propellers
10
Specifications
11
Service Data
15
Tightening Torque
22
Special Tools
24
Materials Required
27
Warning/Caution/Note
6
Periodic Maintenance 2
28
Periodic Maintenance Schedule
29
Periodic Maintenance Chart
29
Engine Oil / Engine Oil Filter
30
Engine Oil Level Check
30
Engine Oil Change/Filter Replacement
31
Gear Oil
33
Lubrication
34
Spark Plug
35
Valve Clearance
36
Idle Speed
38
Carburetor
40
External Check
40
Synchronizing Throttle Valves
40
Dashpot Adjustment
42
Breather and Fuel Line
44
Fuel Filter
44
Ignition Timing
44
Propeller / Nut / Cotter Pin
45
Water Pump / Water Pump Impeller
45
Anodes and Bonding Wires
46
Battery
47
Bolts and Nuts
48
Maintenance and Tune-Up Procedures
30
Oil Pressure
49
Cylinder Compression
51
Engine Control System
52
Ignition System
53
Function and Failure Symptoms
53
System Components
53
Principles of Operation
55
Ignition Timing Control
56
Testing Ignition System
57
Ignition Troubleshooting
57
Checking Coil Resistance
58
Checking Coil / CDI Unit Output
60
Engine Stop & Emergency Stop Switch
62
Caution Systems
63
Over Revolution Caution System
63
Low Oil Pressure Caution System
64
Overheat Caution System
64
Testing Oil Pressure Caution System
65
Cylinder Temperature Sensor
66
Removal / Installation
67
Flywheel / Battery Charge & Power Source Coil / Ckp Sensor
67
Oil Pressure Switch
70
Electrical
71
Battery Charging System
72
Outline
72
Inspection
73
Removal / Installation
75
Electric Starter System
77
Outline
77
Troubleshooting
78
Inspection
80
Starter Motor
83
Fuel System
89
Fuel Line
90
Removal / Installation
90
Fuel Leakage Check Procedure
91
Fuel Hose Connection
91
Recoil Starter
92
General Precaution
90
Precaution on Fuel System Service
90
Carburetors
92
Removal
92
Installation
94
Disassembly
95
Cleaning & Inspection
96
Reassembly
97
Throttle Control
99
Throttle Link
99
Throttle Control Cable
101
Fuel Pump
102
Removal / Installation
102
Disassembly / Reassembly
103
Inspection
104
Fuel Tank
105
Disassembly / Reassembly
105
Inspection
106
Operation
107
Carburetor
107
Accelerator Pump System
108
Recoil Starter
109
Removal
110
Disassembly
111
Inspection
113
Reassembly
114
Installation
116
Neutral Start Interlock (Nsi)
117
Installation/Adjustment
117
Power Unit
118
Power Unit
119
Removal
119
Iinstallation
124
Timing Chain / Tensioner
128
Removal
128
Inspection
130
Installation
131
Cylinder Head Assembly
134
Removal
134
Assembly
134
Disassembly
136
Inspection / Servicing
138
Reassembly
151
Cylinder / Crankshaft / Piston
154
Disassembly
154
Inspection / Servicing
157
Reassembly
171
Thermostat
177
Operation
178
Water Cooling System
178
Engine Lubrication System
179
MID Unit
180
Engine Side Cover
181
Installation
181
Removal
181
Tiller Handle / Handle Bracket
182
Removal
182
Installation
183
Tiller Handle Disassembly / Assembly
183
Gas Assisted Tilt Cylinder
184
Removal
184
Inspection
185
Installation
186
Driveshaft Housing and Oil Pan
188
Removal
188
Inspection
191
Assembly
193
Swivel Bracket, Steering Bracket and Clamp Bracket
199
Removal
199
Inspection
201
Reassembly
202
Power Trim and Tilt
206
System Wiring Diagram
207
Service Procedure
208
Oil Level
208
Air Bleeding
208
Power Trim and Tilt Unit
209
Removal
209
Ptt Motor
210
Removal
210
Motor Disassembly
211
Inspection
212
Motor Assembly
213
Reassembly
214
Installation
215
Ptt Motor Relay
217
Ptt Switch
218
Operation
219
Components
219
Principles of Operation
220
Lower Unit
222
Lower Unit
225
Removal & Disassembly
226
Pinion Bearing
230
Inspection
232
Propeller
232
Gearcase
232
Gear
233
Propeller Shaft Components
233
Propeller Shaft Bearing Housing
233
Shift Rod and Shift Cam
234
Water Pump and Related Items
234
Driveshaft Bearing Housing
235
Driveshaft
235
Assembly & Installation
236
Trim Tab
246
Lower Unit Gears-Shimming and Adjustment
247
Wire / Hose Routing
252
Specifications
270
Service Data
274
Engine Control and Electrical
281
Wire Routing
283
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Suzuki DF 25 Service Manual (204 pages)
4-Stroke
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 28.86 MB
Table of Contents
General Information
2
Table of Contents
2
Warning/Caution/Note
3
General Precautions
3
Identification Number Location
5
Fuel and Oil
5
Gasoline Recommendation
5
Engine Oil
6
Engine Break-In
7
Warm-Up Recommendation
7
Throttle Recommendation
7
Propellers
8
Service Data
11
Tightening Torque
15
Special Tools
16
Materials Required
18
Periodic Maintenance
19
Periodic Maintenance Schedule
20
Maintenance and Tune-Up Procedures
21
Engine Oil
21
Gear Oil
23
Lubrication
24
Spark Plug
25
Valve Clearance
26
Idle Speed
29
Carburetor
30
Ignition Timing
30
Breather Hose and Fuel Line
31
Fuel Filter
31
Water Pump
31
Water Pump Impeller
31
Propeller and Pin
32
Anode
32
Bolts and Nuts
33
Cylinder Compression
34
Fuel System
43
Fuel Line
44
Removal and Installation
47
Precaution on Fuel System Service
44
General Precaution
44
Carburetors
47
Disassembly
49
Cleaning and Inspection
52
Fuel Tank and Fuel Cock
55
Removal
55
Inspection
56
Df2.5 "K8" (2008) Model
146
General Information
147
Specifications
147
Service Data
149
Tightening Torque
153
Engine Serial Number
154
MID Unit
154
Swivel Bracket
154
Tilt Lock Nut
154
Lower Unit
156
Water Pump Impeller Installation
156
Propeller Shaft Oil Seal Protector
156
Df2.5 (Serial No. 210001 and Later) Foreword
160
Service Data
163
Periodic Maintenance
169
Periodic Maintenance Schedule
169
Maintenance and Tune-Up Procedures
170
Ignition and Electrical
171
Ignition System
171
FUEL SYSTEM (for US Market)
172
Fuel Pump
172
Vacuum Hose and Jet
173
Fuel Hose Routing
173
Lower Unit
174
Lower Unit Components
174
Propeller
175
Propeller Shaft Components
176
Dr/Veshaft Oil Seals
178
Df2.5 (Serial No. 410001 and Later) Foreword
183
General Information
184
Specifications
184
Service Data
186
Periodic Maintenance
192
Periodic Maintenance Schedule
192
Maintenance and Tune-Up Procedures
193
IGNITION TIMING (for All Markets Except for US Market)
193
Thermostat
194
Ignition and Electrical
197
CARBURETOR (for All Markets Except for US Market)
198
Reassembly
198
FUEL TANK and FUEL COCK (for All Markets Except for US Market)
199
Suzuki DF 25 Owner's Manual (140 pages)
V-twin
Brand:
Suzuki
| Category:
Engine
| Size: 1.95 MB
Table of Contents
English
7
Table of Contents
7
Fuel and Oil
8
Gasoline
8
Filling the Fuel Tank
9
Engine Oil
10
Gear Oil
10
Location of Safety Labels
11
Location of Parts
13
Motor Installation
15
Battery Installation
17
Battery Requirement
17
Use of Electrical Accessories
19
Propeller Selection and Installation
19
Propeller Selection
19
Propeller Installation
20
Adjustments
20
Trim Angle Adjustment
20
Trim Tab Adjustment
21
Steering Tension Adjustment
22
Throttle Tension Adjustment
23
Idle Speed Adjustment
23
High Altitude Operation of Your Outboard Motor
24
Caution System
24
Over-Revolution Caution System
25
Oil Pressure Caution System
25
Cooling Water Caution System
26
Operation of Tilting Systems
27
Tilt Lock Lever
27
Tilt up Lock Arm
28
Shallow Water Position
29
Inspection before Boating
30
Break-In
32
Operation
33
Before Attempting to Start the Engine
33
Starting the Engine
35
Emergency Starting
40
Shifting and Speed Control
42
Stopping the Engine
43
Mooring
44
Operation in Shallow Water
45
Operation in Salt Water
45
Operation in Freezing Weather
45
Motor Removal and Transporting
46
Motor Removal
46
Motor Transporting
46
Trailering
48
Inspection and Maintenance
49
Maintenance Schedule
49
Spark Plug
51
Breather and Fuel Line
52
Engine Oil
53
Gear Oil
54
Lubrication
55
Corrosion Prevention
56
Battery
57
Engine Oil Filter
58
Fuel Filter
58
Flushing the Water Passages
58
Submerged Motor
60
Storage Procedure
61
Motor Storage
61
Battery Storage
62
After Storage
63
General Information
63
WARRANTIES (for U.S.A.)
63
Identification Number Location
63
Emission Control Information
64
Troubleshooting
64
Specifications
66
Français
71
Carburant Et Huile
72
Carburant
72
Plein du Réservoir de Carburant
73
Huile-Moteur
74
Huile Pour Engrenages
74
Emplacement des Etiquettes de Securite
75
Emplacement des Pieces
77
Installation du Moteur
79
Mise en Place de la Batterie
81
Type de Batterie
81
Mise en Place de la
81
Batterie
81
Utilisation D'accessoires Electriques
83
Choix Et Montage de L'helice
83
Choix de L'helice
83
Montage de L'helice
84
Reglages
85
Reglage de L'angle D'inclinaison
85
Reglage de la Derive Orientable
86
Reglage de la Rigidite de la Direction
87
Reglage de la Rigidite de L'accelerateur
87
Reglage de Regime de Ralenti
88
Utilisation du Moteur Hors-Bord Àhaute Altitude
88
Bord À Haute Altitude
89
Systemes de Signalisation
89
Systeme de Signalisation de Vitesse
90
Systeme Indicateur de Pression D'huile
90
Système D'alarme Eau de Refroidissement
91
Utilisation du Systeme de Relevage
92
Levier de Verrouillage D'inclinaison
92
Bras de Verrouillage de Relevage
93
Position de Navigation en Eau Peu Profonde
94
Controle Avant L'utilisation
96
Rodage
98
Utilisation
99
Avant D'essayer de Mettre Le Moteur en Marche
99
Mise en Marche du Moteur
101
Mise en Marche de Secours
106
Inversion de Marche Et Commande de la Vitesse
108
Arret du Moteur
109
Amarrage
111
Utilisation en Eau Peu Profonde
111
Precautions a Suivre en Eau de Mer
112
Utilisation Par Temps Froid
112
Depose Et Transport du Moteur
113
Depose du Moteur
113
Transport du Moteur
113
Remorquage
115
Controle Et Entretien
116
Plan D'entretien
116
Bougie
117
Reniflard Et Conduite D'alimentation
119
Huile du Moteur
120
Huile du Carter D'engrenages
122
Graissage
123
Protection Contre la Corrosion
124
Batterie
125
Filtre a Huile Moteur
126
Filtre a Carburant
126
Rincage des Passages D'eau
126
Moteur Immerge
129
Procedure de Remisage
130
Remisage du Moteur
130
Remisage de la Batterie
131
Apres Le Remisage
131
Informations Generales
132
Garantie (Etats-Unis)
132
Emplacement des Numeros D'identification
132
Informations Concernant la Regulation des Emissions
132
Depannage
133
Caracteristiques
134
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Suzuki DF 25 Service Manual (148 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 5.79 MB
Table of Contents
General Information 1
5
Table of Contents
5
Warning / Caution / Note
6
General Precautions
6
Identification Number Location
8
Fuel and Oil
8
Gasoline Recommendation
8
Engine Oil
9
Engine Break-In
10
Warm-Up Recommendation
10
Throttle Recommendation
10
Propellers
11
Specifications
12
Service Data
14
Tightening Torque
18
Special Tools
19
Materials Required
21
Periodic Maintenance
22
Periodic Maintenance Chart
23
Periodic Maintenance Schedule
23
Engine Oil
24
Maintenance and Tune-Up Procedures
24
Gear Oil
26
Lubrication
27
Spark Plug
28
Valve Clearance
29
Idle Speed
32
Carburetor
33
Ignition Timing
33
Breather Hose and Fuel Line
34
Fuel Filter
34
Water Pump
34
Water Pump Impeller
34
Anode
35
Propeller and Pin
35
Bolts and Nuts
36
Cylinder Compression
37
Ignition and Electrical
38
Ignition System
39
Outline
39
Ignition Troubleshooting
41
Inspection
42
Removal and Installation
44
Fuel System
46
Fuel Line
47
General Precaution
47
Precaution on Fuel System Service
47
Removal and Installation
47
Carburetors
50
Removal and Installation
50
Disassembly
52
Cleaning and Inspection
55
Reassembly
56
Fuel Tank and Fuel Cock
58
Removal
58
Inspection
59
Recoil Starter
60
Removal
61
Disassembly
62
Inspection
64
Reassembly
65
Installation
66
Power Unit
67
Power Unit
68
Removal
68
Installation
70
Cylinder Head / Valve / Rocker Arm
73
Removal
73
Installation
74
Disassembly
76
Inspection and Servicing
77
Reassembly
83
Cylinder / Piston / Crankshaft / Conrod / Camshaft
84
Disassembly
84
Inspection and Servicing
88
Reassembly
97
Inspection
104
Installation
104
Removal
104
Thermostat
104
Operation
105
Water Cooling System
105
Engine Lubrication System
106
MID Unit
107
Driveshaft Housing/Swivel Bracket/Clamp Bracket
111
Inspection
111
Reassembly
113
Removal
117
Tiller Handle
117
Disassembly/Reassembly
118
Lower Unit
121
Removal and Disassembly
122
Inspection
126
Reassembly and Installation
130
Lower Unit Gears-Shimming and Adjustment
139
Suzuki DF 25 Owner's Manual (94 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 1.54 MB
Table of Contents
English
7
Table of Contents
7
Fuel and Oil
8
Gasoline
8
Filling the Fuel Tank
9
Engine Oil
10
Gear Oil
10
Location of Safety Labels
11
Location of Parts
12
Motor Installation
13
Installation
14
Propeller Selection and Installation
14
Propeller Selection
14
Propeller Installation
15
Adjustments
15
Trim Angle Adjustment
15
Steering Tension Adjustment
17
Throttle Tension Adjustment
17
Idle Speed Adjustment
17
High Altitude Operation of Your Outboard Motor
18
Systems
19
Your Outboard Motor
19
Operation of Tilting Systems
19
Tilt up Lock Arm
19
Inspection before Boating
21
Break-In
23
Operation
24
Before Attempting to Start the Engine
24
Starting the Engine
25
Emergency Starting
27
Shifting and Speed Control
28
Reverse Operation
29
Stopping the Engine
29
Mooring
30
Operation in Shallow Water
30
Operation in Salt Water
30
Operation in Freezing Weather
31
Transporting
31
Motor Removal and Transporting
31
Motor Removal
31
Motor Transporting
32
Maintenance
34
Inspection and Maintenance
34
Maintenance Schedule
34
Spark Plug
36
Breather and Fuel Line
37
Engine Oil
38
Gear Oil
39
Lubrication
40
Corrosion Prevention
41
Fuel Filter
41
Flushing the Water Passages
42
Passages
43
Submerged Motor
43
Storage Procedure
44
After Storage
45
Emission Control Information
45
General Information
45
WARRANTIES (for U.S.A)
45
Identification Number Location
45
Information
46
Specifications
46
Troubleshooting
46
Français
51
Carburant Et Huile
52
Carburant
52
Plein du Réservoir de Carburant
53
Huile-Moteur
54
Huile Pour Engrenages
54
Emplacement des Etiquettes de Securite
55
Emplacement des Pieces
56
Installation du Moteur
57
Choix Et Montage de L'helice
58
Choix de L'helice
58
Montage de L'helice
59
Reglages
59
Reglage de L'angle D'inclinaison
59
Reglage de la Rigidite de la Direction
61
Reglage de la Rigidite de L'accelerateur
61
Reglage de Regime de Ralenti
61
Utilisation du Moteur Hors-Bord Àhaute Altitude
62
Bord À Haute Altitude
63
Utilisation du Systeme de Relvage
63
Bras de Verrouillage de Relevage
63
Controle Avant L'utilisation
65
Rodage
67
Utilisation
68
Avant D'essayer de Mettre Le
68
Moteur en Marche
68
Mise en Marche du Moteur
70
Mise en Marche de Secours
72
Inversion de Marche Et Commande de la Vitesse
73
Utilisation en Marche Arriere
74
Arret du Moteur
74
Amarrage
75
Utilisation en Eau Peu Profonde
75
Precautions a Suivre en Eau de Mer
75
Utilisation Par Temps Froid
75
Depose Et Transport du Moteur
76
Depose du Moteur
76
Transport du Moteur
76
Controle Et Entretien
78
Plan D'entretien
78
Bougie
79
Reniflard Et Conduite D'alimentation
81
Huile du Moteur
82
Huile du Carter D'engrenages
84
Graissage
85
Protection Contre la Corrosion
85
Filtre a Carburant
85
Rincage des Passages D'eau
86
Moteur Immerge
87
Procedure de Remisage
88
Remisage du Moteur
88
Apres Le Remisage
89
Informations Generales
89
Garantie (Etats-Unis)
89
Emplacement des Numeros D'identification
89
Informations Concernant la Regulation des Emissions
89
Depannage
90
Caracteristiques
90
Suzuki DF 25 Owner's Manual (46 pages)
Brand:
Suzuki
| Category:
Engine
| Size: 1.46 MB
Table of Contents
Table of Contents
5
Расположение Идентификационного Номера Мотора
6
Топливо И Масла
6
Расположение Предупредительных Наклеек
9
Конструкция Мотора
10
Установка И Снятие Мотора
11
Выбор И Установка Гребного Винта
12
Регулировки
13
Управление Подъемом Ноги
16
Мотора
16
Проверка Перед Эксплуатацией
18
Обкатка Мотоpа
20
Эксплуатация
21
Снятие Мотора Странца Итранспортировка
28
Осмотр И Техническое Обслуживание Мотора
30
Промывка Каналов Системы Водяного Охлаждения
37
Затопленный Мотоp
39
Хpанение
40
Эксплуатация После Консервации
41
Диагностика Неисправностей
41
Спецификации
42
Информация Относительно Директивы Ес
42
Wiring Diagram
44
Suzuki DF 25 Owner's Manual (37 pages)
Brand:
Suzuki
| Category:
Engine
| Size: 0.9 MB
Table of Contents
Table of Contents
3
Warning/Caution/Note
4
Important Notice to Owners
4
Identification Number Location
5
Fuel and Oil
5
Location of Safety Labels
7
Location of Parts
8
Motor Mounting
9
Propeller Selection and Installation
10
Adjustment
11
Operation of Tilting Systems
13
Inspection before Boating
15
Break-In
16
Operation
17
Motor Removal and Transporting
22
Inspection and Maintenance
24
Flushing the Water Passages
30
Submerged Motor
31
Storage Procedure
31
After Storage
32
Troubleshooting
33
Specifications
33
Suzuki DF 25 Owner's Manual (34 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 10.83 MB
Table of Contents
Table of Contents
3
Warning/Caution/Note
4
Important Notice to Owners
4
Identification Number Location
5
Fuel and Oil
5
Location of Safety Labels
7
Location of Parts
8
Motor Mounting
9
Propeller Selection and Installation
10
Adjustment
11
Operation of Tilting Systems
13
Inspection before Boating
15
Break-In
16
Operation
17
Motor Removal and Transporting
22
Inspection and Maintenance
24
Flushing the Water Passages
30
Submerged Motor
31
Storage Procedure
31
After Storage
32
Troubleshooting
33
Specifications
33
Suzuki DF 25 General Information Manual (18 pages)
Brand:
Suzuki
| Category:
Engine
| Size: 0.42 MB
Table of Contents
Table of Contents
1
Warning / Caution / Note
2
General Precautions
2
Identification Number Location
4
Fuel and Oil
4
Gasoline Recommendation
4
Engine Oil
5
Engine Break-In
6
Warm-Up Recommendation
6
Throttle Recommendation
6
Propellers
7
Specifications
8
Service Data
10
Tightening Torque
14
Special Tools
15
Materials Required
17
Suzuki DF 25 Service Manual (8 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 0.35 MB
Table of Contents
Group Index
2
How to Use this Manual
3
General Precautions
6
Identification Number Location
8
Fuel and Oil
8
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