Battery Charge Coil Removal And Installation - Suzuki GF60A Service Manual

1K-5 Charging System:

Battery Charge Coil Removal and Installation

Removal
CAUTION
Prior to removing electrical parts, disconnect
battery cables from battery.
1) Remove flywheel.
Refer to "Flywheel Removal and Installation" (Page
1K-4).
2) Disconnect battery charge coil lead wire connector
(1) at rectifier/regulator.
1
3) Disconnect the charge output (white) lead wire
connector.
4) Remove the bolt securing rectifier GND lead wire.
5) Remove three screws (2) securing the battery
charge coil (3).
6) Remove the battery charge coil (3).
Installation
ZAJ6111B06003
Installation is reverse order of removal with special
attention to the following steps.
Battery charge coil
• Apply suzuki bond No. 1207B to the coil securing
• Install battery charge coil, then tighten coil screws
IAJ6111B0008-01
Wire routing
Secure coil lead wire with lead wire clamp, then check
that coil lead wire is routed properly and away from hot
or rotating parts.
For wire routing, refer to "Wiring Harness Routing
Diagram" in Section 4A (Page 4A-4).
IAJ6111B0009-02
Flywheel
Install flywheel and tighten flywheel bolt to specified
2
torque.
Refer to "Flywheel Removal and Installation" (Page 1K-
4).
Special tool
3
Tightening torque
Flywheel bolt: 166 N·m (16.6 kgf-m, 120 lbf-ft)
IAJ6111B0010-01
screws.
: Sealant 99000–31140 (SUZUKI Bond
1207B (100 g))
securely.
: 09930–48720 (Flywheel holder)
IAJ6111B0012-01
IAJ6111B0013-01