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DF70A
Suzuki DF70A Manuals
Manuals and User Guides for Suzuki DF70A. We have
5
Suzuki DF70A manuals available for free PDF download: Service Manual, Owner's Manual, Setup Manual
Suzuki DF70A Service Manual (342 pages)
Four Stroke
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 22.79 MB
Table of Contents
Section 1 Power Head
49
Table of Contents
49
Precautions
52
Engine General Information and Diagnosis
53
Precautions
53
Precautions on Engine Diagnosis
53
General Description
54
Engine Control System Description
54
Caution System Description
54
Operating Hour Indication System
54
Description
56
Oil Change Reminder System Description
66
Component Location
67
Engine Control System Components / Engine Electrical Device Location
67
Diagnostic Information and Procedure
72
ECM Power and Ground Circuit Check
72
Troubleshooting with Self-Diagnostic Code
73
Self-Diagnostic Code "3 - 4" MAP Sensor
74
Self-Diagnostic Code "1 - 4" Cylinder Temp
75
Sensor
75
Self-Diagnostic Code "2 - 3" IAT Sensor
76
Self-Diagnostic Code "4 - 2" CKP Sensor
77
Self-Diagnostic Code "2 - 4" CMP Sensor
78
Self-Diagnostic Code "2 - 2" Air Intake System
79
Self-Diagnostic Code "3 - 2" MAP Sensor 2
80
Self-Diagnostic Code "1 - 5" Ex. Manifold Temp. Sensor
82
Self-Diagnostic Code "4 - 3" Fuel Injector
83
Self-Diagnostic Code "2 - 1" TPS
84
Position Sensor)
85
Self-Diagnostic Code "1 - 2" Shift Position
85
Sensor
85
Self-Diagnostic Code "3 - 3" Neutral Switch
86
Self-Diagnostic Code "1 - 1" Rectifier
87
Regulator (over Charging)
87
Self-Diagnostic Code "5 - 3" Oil Pressure
87
Switch
87
Self-Diagnostic Code "3 - 7" Trim Sensor
88
Troubleshooting Without Self-Diagnostic
90
Code
90
IAC System Troubleshooting
90
Service Instructions
91
How to Use the 36 Pin Test Cord Set
91
Inspection of the ECM and Its Circuit
91
ECM Main Relay Inspection
94
Engine Electrical Devices
95
Precautions
95
Precaution for Engine Electrical Device
95
General Description
95
Sensor and Switch Description
95
ECM Power Source Line
100
Component Location
101
Location of Sensor and Switch
101
Service Instructions
101
Resistance Check
101
Cylinder Temp. Sensor Removal and Installation
102
Cylinder Temp. Sensor Inspection
102
Ex. Manifold Temp. Sensor Removal and Installation
103
Ex. Manifold Temp. Sensor Inspection
103
CKP Sensor Removal and Installation
104
CKP Sensor Inspection
104
IAT Sensor Removal and Installation
104
IAT Sensor Inspection
105
CMP Sensor Removal and Installation
105
CMP Sensor Inspection
105
MAP Sensor Removal and Installation
106
MAP Sensor Output Voltage Inspection
107
IAC Valve Removal and Installation
108
IAC Valve Inspection
108
TPS Inspection
109
Shift Position Sensor Inspection
110
Trim Sensor Inspection
111
1D-1 Power Unit Mechanical
112
General Description
112
Power Unit Construction Description
112
Diagnostic Information and Procedures
112
Cylinder Compression Check
112
Oil Pressure Check
112
Service Instructions
113
Tappet Clearance Inspection
113
Ring Gear Cover Removal and Installation
113
Cylinder Head Cover Removal and Installation
113
Air Intake Silencer Case Removal and Installation
116
Electric Parts Holder Removal and Installation
116
Intake Manifold and Throttle Body Components
118
Intake Manifold Removal and Installation
118
Throttle Body Removal and Installation
121
Throttle Body Inspection
122
Power Unit Removal and Installation
122
Timing Chain, Chain Tensioner and Camshaft Sprockets Components
130
Timing Chain, Chain Tensioner and Camshaft Sprockets Removal and Installation
131
Timing Chain, Chain Tensioner and Camshaft Sprockets Inspection
135
Camshaft, Tappet and Shim Removal and Installation
136
Camshaft, Tappet and Shim Inspection
138
Cylinder Head Assembly Components
142
Cylinder Head Removal and Installation
143
Cylinder Head Disassembly and Assembly
144
Cylinder Head Components Inspection and Servicing
146
Pistons, Piston Rings, Connecting Rods, Cylinder and Crankshaft Disassembly and Assembly
154
Cylinder, Piston and Piston Ring Inspection and Servicing
161
Piston Pin and Conrod Inspection
164
Crank Pin and Conrod Bearing Inspection
165
Selection of Conrod Bearing
167
Crankshaft Inspection
168
Crankshaft Main Bearing Inspection
169
Crankshaft Drive Gear Inspection
172
Crankshaft Oil Seal Inspection
172
Power Unit Lubrication
173
General Description
173
Engine Lubrication Description
173
Schematic and Routing Diagram
173
Engine Oil Lubrication Chart
173
Diagnostic Information and Procedures
174
Oil Pressure Check
174
Oil Change Reminder System
174
Low Oil Pressure Caution System
174
Powerhead Lubrication System Diagnosis
174
Service Instructions
175
Oil Pump Removal and Installation
175
Oil Pump Disassembly and Assembly
175
Inspection Oil Pump Component Parts
176
Oil Pressure Switch Removal and Installation
177
Oil Pressure Switch Inspection
178
Oil Strainer Removal and Installation
178
Oil Strainer Related Parts Inspection
178
Power Unit Cooling System
179
General Description
179
Water Cooling System Description
179
Displacement Type Water Pump Description
179
Water Pressure Valve Description
179
Schematic and Routing Diagram
180
Cooling Water Circulation Chart
180
Diagnostic Information and Procedures
181
Powerhead Cooling System Diagnosis
181
Service Instructions
181
Thermostat Removal and Installation
181
Thermostat Inspection
182
Water Pressure Valve Removal and Installation
182
Water Pressure Valve Related Item Inspection
183
Water Pump Removal and Installation
183
Water Pump Related Item Inspection
183
Water Tube Removal and Installation
183
Water Tube Related Item Inspection
183
Fuel System
184
Precautions
184
Precautions on Fuel System Service
184
General Description
185
Electronic Fuel Injection System Description
185
Fuel Delivery System Components Description
187
High Pressure Fuel Pump Control System Description
190
Air Intake Components Description
191
Idle Air Control System Description
192
Diagnostic Information and Procedures
194
Fuel Pressure Inspection
194
Fuel System Diagnosis
196
Fuel Injection System Troubleshooting
197
Service Instructions
198
Fuel Pressure Relief Procedure
198
Fuel Line Removal and Installation
198
Fuel Line Inspection
198
Fuel Leakage Check Procedure
199
Inspection of Fuel Hose Connections
199
High Pressure Fuel Pump Operating Sound Inspection
199
Fuel Vapor Separator Removal and Installation
200
Fuel Vapor Separator Disassembly and Assembly
200
Inspection of Fuel Vapor Separator Component Parts
203
Fuel Injector Inspection with Injector in Place
204
Individual Fuel Injector Operating Sound Inspection
205
Fuel Injector Operating Signal Inspection
205
Fuel Injector Removal and Installation
206
Low Pressure Fuel Pump Removal and Installation
208
Low Pressure Fuel Pump Inspection
209
Ignition System
210
General Description
210
Ignition System Description
210
Ignition Control Description
211
Component Location
213
Ignition System Components Location
213
Diagnostic Information and Procedures
213
Ignition System Symptom Diagnosis
213
Ignition System Troubleshooting
214
Service Instructions
215
Spark Plug Removal and Installation
215
Spark Plug Inspection
215
Ignition Coil Removal and Installation
215
Ignition Coil Inspection
215
Ignition Coil Operating Signal Inspection
216
CKP Sensor Inspection
216
CMP Sensor Inspection
216
Ignition Switch Inspection
216
ECM Main Relay Inspection
216
Starting System
217
General Description
217
Electric Starter System Description
217
Starter Motor Operation Condition Description
218
Start-In-Gear Protection System Description
218
Component Location
219
Starting System Components Location
219
Diagnostic Information and Procedures
219
Starter System Troubleshooting
219
Service Instructions
220
Starter Motor Removal and Installation
220
Starter Motor Test
221
Starter Motor Components
222
Starter Motor Disassembly and Assembly
223
Starter Motor Components Inspection and Servicing
225
Ignition Switch Inspection
229
Starter Motor Relay Inspection
229
Neutral Switch Inspection
230
Emergency Stop Switch Inspection
231
Charging System
232
General Description
232
Charging System Description
232
Battery Requirement Description
233
Component Location
234
Charging System Components Location
234
Diagnostic Information and Procedures
234
Charging System Diagnosis
234
Service Instructions
235
Charging System Construction
235
Flywheel Removal and Installation
236
Battery Charge Coil Removal and Installation
237
Battery Charge Coil Inspection
238
Rectifier/Regulator Removal and Installation
238
Rectifier/Regulator Inspection
239
Main Fuse Inspection
239
Section 2 MID Unit
241
Precautions
242
Precaution for MID Unit
242
Precautions
243
Precaution for Housing and Bracket
243
Housing and Bracket
243
Service Instructions
244
Lower Side Cover Components
244
Lower Side Cover Removal and Installation
245
Engine Holder / Oil Pan / Driveshaft Housing / Mounts Components
246
Engine Holder / Oil Pan / Driveshaft Housing / Mounts Disassembly
248
Engine Holder / Oil Pan / Driveshaft Housing / Mounts Assembly
251
Engine Holder / Oil Pan / Driveshaft Housing / Mounts Related Component Inspection
255
Clutch Shaft Bearing and Oil Seal Replacement
257
Driveshaft Upper Oil Seal Replacement
258
Driven Gear Bearing and Oil Seal Replacement
258
Clamp / Swivel / Steering Brackets Components
259
Clamp / Swivel / Steering Brackets Disassembly
260
Clamp / Swivel / Steering Brackets Assembly
262
Clamp / Swivel / Steering Brackets Related Components Inspection
266
Power Trim and Tilt
267
Precautions
267
Precaution for Power Trim and Tilt
267
General Description
267
Power Trim and Tilt Description
267
Principles of Power Trim and Tilt Operation Description
269
Schematic and Routing Diagram
274
Power Trim and Tilt System Diagram
274
Diagnostic Information and Procedures
275
Diagnose PTT System Malfunction
275
Service Instructions
276
Checking PTT Fluid Level
276
Air Bleeding from PTT Unit
276
Setting of Trim down Position Limit
277
Setting Tilt up Limit Position
278
Power Trim and Tilt Unit Removal and Installation
279
Power Trim and Tilt Unit Components
283
Power Trim and Tilt Unit Disassembly
284
Power Trim and Tilt Unit Reassembly
285
Power Trim and Tilt Unit Components Cleaning and Inspecting
287
Power Trim and Tilt Motor Removal and Installation
288
Power Trim and Tilt Motor Disassembly and Assembly
289
PTT Motor Related Items Inspection
290
PTT Motor Relay Inspection
291
PTT Switch Inspection
292
Section 3 Lower Unit
293
Precautions
294
General Precautions
294
Precaution for Lower Unit
294
Right Hand Rotation Unit
295
Diagnostic Information and Procedures
295
Diagnose Lower Unit Malfunction
295
Service Instructions
296
Lower Unit Components
296
Propeller Removal and Installation
298
Propeller / Nut / Cotter Pin Inspection
299
Lower Unit Removal and Installation
299
Water Pump Removal and Installation
300
Water Pump and Related Items Inspection
302
Lower Unit Disassembly
302
Pinion Bearing Removal and Installation
305
Lower Unit Related Items Inspection
306
Propeller Shaft Oil Seal Replacement
309
Driveshaft Oil Seal Replacement
310
Lower Unit Assembly
310
Trim Tab Adjustment
317
Lower Unit Gears - Shimming and Adjustment
318
Section 4 Wire / Hose Routing
323
Precautions
324
Precautions for Wire / Hose Routing
324
Component Location
324
Electrical Component Location
324
Wire Routing
325
Schematic and Routing Diagram
325
Wiring Diagram
325
Wiring Harness Routing Diagram
327
Fuel / Water Hose Routing
334
Precautions
334
Precautions for Fuel / Water Hose Routing
334
Schematic and Routing Diagram
334
Fuel Hose Routing
334
Water Hose Routing
338
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Suzuki DF70A Owner's Manual (132 pages)
Brand:
Suzuki
| Category:
Engine
| Size: 1.97 MB
Table of Contents
English
7
Table of Contents
7
Fuel and Oil
8
Gasoline
8
Filling the Fuel Tank
9
Engine Oil
10
Gear Oil
10
Location of Safety Labels
11
Location of Parts
13
Motor Installation
14
Battery Installation
14
Battery Requirement
14
Battery Installation
15
Use of Electrical Accessories
16
Propeller Selection and Installation
16
Propeller Selection
16
Propeller Installation
17
Adjustments
17
Trim Angle Adjustment
17
Trim Tab Adjustment
18
Throttle Tension Adjustment
19
Idle Speed Adjustment
19
Setting of Tilt Upper Limit Position
19
Motor Cover Fastening Adjustment
20
Caution System
21
Indicator Check
21
Over-Revolution Caution System
22
Oil Pressure Caution System
22
Cooling Water Caution System
23
Battery Voltage Caution System
24
Diagnostic System
25
Oil Change Reminder System
25
System Activation
25
Cancellation
25
Engine Stalling Caution System
26
Operation of Tilting Systems
27
Power Trim and Tilt
27
Manual Tilting
27
Tilt Lever
28
Inspection before Boating
29
Break-In
31
Operation
32
Before Attempting to Start the Engine
32
Starting the Engine
33
Emergency Starting
35
Shifting and Speed Control
36
Stopping the Engine
37
Mooring
38
Operation in Shallow Water
39
OPERATING the TROLL MODE (Optional Item)
39
Operation in Salt Water
40
Operation in Freezing Weather
40
Motor Removal and Transporting
41
Motor Removal
41
Motor Transporting
41
Trailering
42
Inspection and Maintenance
43
Maintenance Schedule
43
Spark Plug
45
Breather and Fuel Line
46
Engine Oil
47
Gear Oil
48
Lubrication
49
Corrosion Prevention
50
Anodes
50
Bonding Wires
51
Battery
51
Engine Oil Filter
52
Fuel Filter
52
Flushing the Water Passages
53
Submerged Motor
55
Storage Procedure
56
Motor Storage
56
Battery Storage
57
After Storage
58
General Information
58
WARRANTIES (for U.S.A)
58
Identification Number Location
58
Emission Control Information
59
Troubleshooting
59
Specifications
61
Chart of Total Operating Hours Indication
61
Flowchart of Oil Change Reminder System
62
Français
67
Carburant Et Huile
68
Carburant
68
Plein du Réservoir de Carburant
69
Huile-Moteur
70
Huile Pour Engrenages
70
Emplacement des Etiquettes de Securite
71
Emplacement des Pieces
73
Installation du Moteur
74
Mise en Place de la Batterie
75
Type de Batterie
75
Utilisation D'accessoires Electriques
76
Choix Et Montage de L'helice
77
Choix de L'helice
77
Montage de L'helice
77
Reglages
78
Reglage de L'angle D'inclinaison
78
Reglage de la Derive Orientable
79
Reglage de la Rigidite de L'accelerateur
80
Reglage de Regime de Ralenti
80
Reglage de la Position Limite Superieure D'inclinaison
80
Reglage de la Fixation du Capot du Moteur
82
Systeme de Signalisation
82
Verification des Temoins
83
Systeme de Signalisation de Vitesse
83
Systeme Indicateur de Pression D'huile
84
Système de Signalisation de L'eau de Refroidissement
85
Systeme de Signalisation de Tension de Batterie
86
Systeme de Diagnostic
87
Systeme de Rappel de Vidange D'huile
88
Activation du Systeme
88
Desactivation
88
Systeme D'alarme de Calage du Moteur
89
Utilisation du Systeme de Relevage
90
Inclinaison Et Relevage Assistes
90
Inclinaison Manuelle
90
Levier de Relevage
91
Controle Avant L'utilisation
92
Rodage
94
Utilisation
95
Avant D'essayer de Mettre Le Moteur en Marche
95
Mise en Marche du Moteur
96
Mise en Marche de Secours
98
Inversion de Marche Et Commande de la Vitesse
100
Arret du Moteur
101
Amarrage
102
Utilisation en Eau Peu Profonde
103
FONCTIONNEMENT en MODE PÊCHEÀ la TRAÎNE (Article en Option)
103
Precautions a Suivre en Eau de Mer
104
Utilisation Par Temps Froid
104
Depose Et Transport du Moteur
105
Depose du Moteur
105
Transport du Moteur
105
Remorquage
107
Controle Et Entretien
108
Plan D'entretien
108
Bougie
109
Reniflard Et Conduite D'alimentation
111
Huile du Moteur
112
Huile du Carter D'engrenages
113
Graissage
115
Protection Contre la Corrosion
116
Anodes
116
Fils de Masse
117
Batterie
117
Filtre a Huile Moteur
118
Filtre a Carburant
118
Rincage des Passages D'eau
118
Moteur Immerge
121
Procedure de Remisage
122
Remisage du Moteur
122
Remisage de la Batterie
122
Apres Le Remisage
123
Informations Generales
123
Garantie (Etats-Unis)
123
Emplacement des Numeros D'identification
123
Depannage
124
Informations Concernant la Regulation des Emissions
124
Caracteristiques
126
Tableau D'indication du Nombre Total D'heures de Service
127
Principe du Systeme de Rappel de Vidange D'huile
128
Suzuki DF70A Owner's Manual (77 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 1.69 MB
Table of Contents
Table of Contents
4
Identification Number Location
5
Fuel and Oil
5
Location of Safety Labels
8
Location of Parts
10
Motor Mounting
11
Battery Installation
11
Use of Electrical Accessories
13
Suzuki Keyless Start System (if Equipped with Keyless Start System)
13
Propeller Selection and Installation
20
Adjustment
21
Caution System
25
Keyless Start System Caution System (if Equipped with Keyless Start System)
29
Diagnostic System
30
Oil Change Reminder System
31
Engine Stalling Caution System
33
WATER in FUEL ALERT SYSTEM (DF100B Only)
33
Operation of Tilting Systems
33
Inspection before Boating
35
Break-In
37
Operation
38
Motor Removal and Transporting
53
Trailering
54
Inspection and Maintenance
55
Flushing the Water Passages
66
Submerged Motor
68
Storage Procedure
69
After Storage
70
Troubleshooting
70
Specifications
73
Information Regarding Ec - Directive
73
Chart of Total Operating Hours Indication
74
Flowchart of Oil Change Reminder System
74
Wiring Diagram
75
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Suzuki DF70A Owner's Manual (61 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 1.28 MB
Table of Contents
Table of Contents
5
Anbringung der Kennummer
6
Kraftstoff und Öl
6
Lage der Sicherheitsaufkleber
9
Anordnung der Teile
10
Einbau des Motors
11
Batterieeinbau
11
Verwendung von Elektrischem Zubehör
13
Wahl und Einbau der Schiffsschraube
13
Einstellungen
14
Warnsystem
18
Diagnosesystem
22
Ölwechselhinweissystem
23
Motorabwürgen- Warnsystem
24
Verwendung des Kippsystems
24
Inspektion vor der Fahrt
26
Einfahren
27
Bedienung
28
Ausbau und Transport des Motors
36
Aufbocken
38
Kontrolle und Wartung
39
Spülen der Wassergänge
49
Motor unter Wasser
51
Aufbewahrung
52
Nach der Aufbewahrung
53
Störungsbeseitigung
54
Daten
56
Informationen zur Eg-Richtlinie
56
Anzeigetabelle der Gesamt-Betriebsstunden
57
Flussdiagramm des Ölwechselhinweissystems
57
Suzuki DF70A Setup Manual (32 pages)
Brand:
Suzuki
| Category:
Outboard Motor
| Size: 2.15 MB
Table of Contents
Table of Contents
3
Important
4
Symbol
4
Materials Required
4
Hang Tags
5
Outboard Motor Installation
6
Horsepower Selection
6
Motor Dimensions
6
Transom Dimensions
7
Establishing the Center-Line
7
Lifting the Motor
9
Mounting to the Transom
10
Wire Harness Installation
12
Control Cables Installation
14
Remote Control Box Side
14
Engine Side
14
Drag Link Installation
18
Fuel Hose
20
Battery
21
Battery Requirement
21
Installation of Battery
21
Connection of Battery Cable
22
Setting Tilt up Limit Position
23
Engine Oil
25
Propeller
26
Wiring Diagram
27
Digital Gauge System
29
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