MIMAKI JV3-160S Operation Manual
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MIMAKI JV3-160S Operation Manual

MIMAKI JV3-160S Operation Manual

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OPERATION MANUAL
MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: +81-3-5420-8671
Fax: +81-3-5420-8687
URL: http: // www.mimaki. co. jp /
E-mail: traiding@mimaki.co.jp
D200728

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  • Page 1 OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www.mimaki. co. jp / E-mail: traiding@mimaki.co.jp D200728...
  • Page 3 ING CO., LTD. has been informed of the possible risk of such damages in prior. For example, MIMAKI shall not be liable to any damage to medium (works) due to the use of the product or any indirect damage that is caused by a product that is manufactured with damaged medium.
  • Page 4 Operation of this equipment in a residential area is likely to cause harmful interference in which cause the user will be required to correct the interference at his own expense. • In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded.

  • Page 5: Foreword

    Foreword Congratulations on your purchase of a MIMAKI "JV3 Series" model of color ink jet printer. The JV3 series is a color ink-jet plotter applicable to high quality plotting with 6-color solvent ink. Read this Operation manual carefully and make the most effective use of your plotter.

  • Page 6: Features

    Features The features of the device are described below. Together with the method of operation of the device explained in this manual, they help you understand how to use the device properly. Newly developed high-reliability high-coloring solvent ink The newly developed solvent ink allows the use of raw tarpaulin or other commercially available media, realizing high quality plotting with a low running cost.
  • Page 7 Indication of the INK Remains Since the amount of ink that remains can be checked even during operation of the device, you can use the ink and medium without waste. Simple display The LCD panel displays the device setting menu in two lines (not one line), making it easier to see. Since the LCD panel is provided with a backlight, the display can be clearly seen even in a dark place.

  • Page 8: For Safe Operation

    For safe operation Pictorial signs Pictorial signs are used in this Operation manual for safe operation of and in prevention of damages to the device. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. •...
  • Page 9 WARNING • Be sure to setup the appropriate air-moving system in case of using the device in a closed room or a room with bad ventilation. • The ink used for this device contains organic solvent. Since the ink is flammable, never use fire when using the device.

  • Page 10: Never Do The Following

    Never refill the ink cartridge with from the receptacle. Check first ink. to be sure that the device no longer produces smoke, and MIMAKI assumes no contact a distributor in your responsibility for malfunction district for repair. Never repair caused by using the device after your device by yourself since it is replenishment of ink.

  • Page 11: Precautions In Installation

    Precautions in installation CAUTION A place that is not horizontal A place exposed to direct sunlight A place in which temperature and humidity A place that vibrates vary by a great margin Use the device under the following environment. Operating environment: 20 to 35°C 35 to 65% (Rh) A place exposed to direct air blow from air...

  • Page 12: Precautions In Use

    When moving it to a different • Store medium in a bag. Wiping off place, contact representative of dust accumulated on a medium will Mimaki Engineering. adversely affect the medium due to static electricity. • Frequently wipe the capping station...
  • Page 13 CAUTION Medium • If medium that is likely to tightly • You cannot use any other ink type curl, flatten first the paper than the exclusive one. before using it for printing. • Never refill the ink cartridge with Heavily-curled medium affect ink.

  • Page 14: Table Of Contents

    TABLE OF CONTENTS Foreword ..........................i On This Operation manual ........................i Features ..........................ii For safe operation ......................iv Pictorial signs ............................iv Example of pictorial signs ........................iv Never Do the Following ........................... vi Precautions in installation ........................vii Precautions in use ..........................
  • Page 15 Switching the direction of winding of the medium ................2.15 Setting the torque limiter ........................2.15 Setting cut sheet medium on the device .................... 2.16 Heater-Temperature control ................... 2.18 In case of faultiness with Heater ......................2.19 Checking and solving nozzle clogging ................ 2.20 Correcting the medium feed rate [MEDIA COMP.] ............
  • Page 16 Regular wiping function [INT.WIPING] ................5.7 When medium thickness is changed [PRINT ADJUST] ..........5.9 If nozzles are clogged even after the cleaning function is executed ......5.11 [FILL UP INK] ............................. 5.11 [WASH] ............................... 5.11 Ink discharge way cleaning [Disway WASH] ............... 5.13 Sleep cleaning [SLEEP clean] ..................

  • Page 17: How To Read This Operation Manual

    How to read this operation manual Display on the LCD and Indication of the Keys In this Operation manual, the characters displayed on the LCD of the operation panel and the keys used to operate the device are explained, together with the operation procedure. page 1.6.

  • Page 18: Structure Of This Operation Manual

    Structure of this Operation manual This manual consists of the following seven chapters to describe the handling of the device. Chapter 1 Before Use This chapter describes the name and function of each section of the device as well as ink and media. Chapter 2 Operations This chapter describes a series of operations and settings, ranging from power-on to end of plotting.
  • Page 19 CHAPTER 1 Before Use This chapter describes the name and function of each section of the device as well as ink and media. Table of contents Where to install the device ................1.2 Moving the device ................... 1.3 Configuration and function ................1.4 The Front ......................

  • Page 20: Where To Install The Device

    The place of installation must have space required not only for the device itself but also for plotting operation. Model Width Depth Height Gross weight JV3-160S 2470 mm 640 mm 1210 mm About 155 Kg 500 mm 500 mm 3470 mm...

  • Page 21: Moving The Device

    Moving the device • When moving the device to a different place, contact local representative of Mimaki Engineering. If you move it, failure of damage may occur. Be sure to request a specialist to move the device. When moving the device by necessity within the same floor without steps, perform the following procedure.

  • Page 22: Configuration And Function

    Configuration and function The Front Name Function Front cover It is opened when setting medium or taking a corrective measure against a medium jam. Even if the power switch is off, keep the front cover closed to perform the ink clogging preventive operation. Carriage Moves the print head from side to side.

  • Page 23: The Rear

    The REAR Name Function Rear exhauster Discharges plotting smell from the medium to out of the room. Ink station Set the ink cartridges specified. Ink cartridge Each cartridge contains ink of a specific color. Parallel connector Bi-directional parallel interface connector (complies with IEEE1284) IEEE-1394 connector A 400M bps interface connector compatible with IEEE-1394.

  • Page 24: Operation Panel

    Operation Panel The operation panel that is used to operate the device. Display Displays a set item, a guidance error, etc. POWER lamp JOG keys [ ] [ ] [ ] [ ] It lights up (in green) when the They are used to shift the carriage power to the device is turned on.

  • Page 25: Heater Panel

    Heater panel The platen has heater built-in for printing and pre-printing. Turns on/off the power of the heaters and displays their statuses with LED indicators. When the power switch of the device is turned off, the power of the heaters is also turned off. CONSTANT indicator Heater power switch HEAT indicator...

  • Page 26: Carriage

    Carriage The carriage is provided with ink heads for printing, a cutter unit for cutting off medium, etc. It is also provided with a lever for adjusting the head height according to the thickness of the medium used. Adjusting lever Cutter Unit Heater The platen has heater built-in for printing and preprinting.

  • Page 27: Capping Station

    Capping station • When cleaning the capping station, be sure to wear the supplied goggle and gloves since you may get ink in your eyes. The capping station consists of ink caps, wipers for cleaning the heads, etc. : It covers the nozzle so as to prevent the head nozzle from drying up. Wiper : It is used to clean the head nozzle.

  • Page 28: The Medium Sensor

    The medium sensor The medium sensors detects the presence of the medium and the medium length. There is a medium sensors on the platen. • Set up medium to cover medium sensor at the back side of platen absolutely. If the part of medium is not on medium, the medium con not be detected. Medium sensor Cutter blade and cutting line The carriage is provided with a cutter unit for cutting off the medium that has been plotted on.

  • Page 29: Precautions In Handling The Ink Cartridge

    • Never refill the ink cartridge with ink. Refilling the ink cartridge can cause a trouble. Remember that Mimaki assumes no responsibility for any damage caused by the use of the ink cartridge replenished with ink.

  • Page 30: Precautions In Handling The Medium

    Precautions in handling the medium Carefully observe the following when handling the medium. • Use media recommended by MIMAKI for stable, high-quality plotting. • Heater temperature setting according to medium characteristics Set the temperature of the preheater and print heater according to the type and characteristic of the medium used.

  • Page 31: Types Of Medium That Can Be Used

    The types and sizes of medium that can be used with the device are explained below. Types of medium that can be used • Tarpaulin • FF (Flexible Face) • PVC Sizes of medium that can be used Medium Size JV3-160S Maximum 1620 mm Minimum 210 mm Plotting width 1610 mm In case setting high-speed scan mode, the maximum scope is 1570 mm.

  • Page 32: Menu Mode

    MENU mode There are the following four mode in this device. Each of the four modes is explained below. < NOT-READY > mode This is the mode before the medium detector. The keys other than the [REMOTE] key are effective. <...
  • Page 33 CHAPTER 2 Operation This chapter describes a series of operations and settings, ranging from power-on to end of plotting. Table of contents Operation ....................... 2.2 Switching on the power supply ..............2.3 Turning the power on ..................2.3 Front cover ....................2.4 Opening/closing the front cover ...............

  • Page 34: Operation

    Operation The following shows a series of operations and settings, ranging from power-on to end of plotting. For details on each item, refer to the reference page. Turn on the power on P. 2.3 Check the head height P. 2.6 Set the medium P.

  • Page 35: Switching On The Power Supply

    Switching on the power supply The device is provided with the following two different power switches. Main power switch Located on the rear face of the device. Normally, leave this switch turned on. If this switch is left turned off, the head nozzles may be clogged. Nozzle clogging may not be recovered depending on the symptom.

  • Page 36: Front Cover

    Front cover Opening/closing the front cover • Keep the front cover closed during plotting operation. Opening the front cover during plotting interrupts image plotting and disables continuous processing. • Open and close the front cover while holding the handles. Doing so while holding the resin face may cause damage to the device.

  • Page 37: Relationships Between Ink Station And Head Row

    Relationships between ink station and head row The carriage mounts three heads each with two rows of nozzles. One color ink is applied to each row of nozzles. Remember these relationships when checking the heads for clogged nozzles, replacing ink cartridge and replenishing inks.

  • Page 38: Adjusting The Head Height

    Adjusting the head height The head can be adjusted in height in two different stages, upper and lower, according to thickness of a medium used for plotting. This adjusting function enables the device to respond to light-weight medium such as paper and film and heavy-weight medium such as tarpaulin as thick as 0.5 mm.
  • Page 39 1. Move the carriage to the platen. When the device is turned on : Execute [CARRIAGE OUT]. page 5.4 When the device is turned off : Open the front cover, then move the carriage. 2. Loosen two screws mounted on the front face of the head with a coin or the like.

  • Page 40: Setting The Medium On The Device

    Setting the medium on the device The medium that can be used with the device are roll medium and leaf medium. Use the medium commended by MIMAKI. • If a transparent medium is set, the following message appears on the LCD and the medium may not be detected.
  • Page 41 2. Remove the eight screws, and then remove roll guide rail (long). 3. Remove the four screws, and then remove roll guide rail (short). 4. Attach the roll guide rail (short/long) to another position in reverse order of removal. 5. Fit the roll assy. Fit the roll assy so that the horseshoe-shaped section at the end of the roll base fits the roll guide rail.

  • Page 42: Setting A Paper Roll On The Device

    Setting a paper roll on the device The procedure for setting roll medium on the device is described below. • The roll medium is heavy in weight. Take care not to drop it on your foot. 1. Pull up the clamp lever at the back of the de- vice.
  • Page 43 6. Insert the right-hand roll holder into the core of the roll medium. After inserting the roll holder completely into the core of the roll medium, fix it with the screw. 7. Pull out the roll medium from the back of the device until it reaches the end of the platen.
  • Page 44 10. Open the front cover and pull up the clamp lever at the front of the device. 11. Pull out the roll medium gently and then stop pulling when locked lightly. • When using a leaf medium, set it so that it does not run off to the right of the pinch roller at the right end.
  • Page 45 13. Set an empty paper tube to the take-up device. 14. Close the front cover and push the [ENTER] key. The width of the medium is detected. Press the [ ] jog key to feed the medium up to the paper tube position of the take-up device.

  • Page 46: Operating The Lock Pin

    Operating the lock pin Use the lock pin attached to the roll holder when it is attached to the top or bottom position. • Be sure to pull out the medium on the platen before using the lock pin. Once unlocked, resetting of the medium is necessary. 1.

  • Page 47: Switching The Direction Of Winding Of The Medium

    Switching the direction of winding of the medium The take-up device is mounted with a switch that specifies the direction in which a medium is wound. Switch FORWARD : The take-up device winds the medium with its plotting face faced out. Torque limiter : The take-up device will not wind the medium.

  • Page 48: Setting Cut Sheet Medium On The Device

    Setting cut sheet medium on the device Unlike roll medium, the cut sheet medium need not be fixed onto the roll holders. • When using cut sheet medium, take care that it is set straight forward. 1. Open the front cover. 2.
  • Page 49 • When using a leaf medium, set it so that it does not run off to the right of the pinch roller at the right end. 4. Push down the clamp lever. 5. Close the front cover. 6. Push the [ENTER] key. ( COVER OPEN ) PRESS <...

  • Page 50: Heater-Temperature Control

    Heater-Temperature control To store the Heat temp., set the HEATER of the FUNCTION mode. FUNCTION mode - SET UP - TYPE - HEATER This section describes how to adjust the Heat Temp., which has been stored at FUNCTION mode beforehand. It can be adjusted even in printing, and will be expected temp.

  • Page 51: In Case Of Faultiness With Heater

    3. Push the [ENTER] key. 40° 40° C Print 35° 35° C The cursor is shown up on the LCD display, then can change the Temp. of Pre-Heater. 4. Select the temperature by pushing the JOG 40° 45° C keys [ ] and [ ]. Print 35°...

  • Page 52: Checking And Solving Nozzle Clogging

    Checking and solving nozzle clogging Make test plotting to check whether there is nozzle clogging or other plotting failures. If the finished test pattern shows any sign of abnormal conditions, carry out the cleaning function. • To perform the test plot on a cut sheet medium, use a medium whose size is A4 or larger with placed in landscape configuration.
  • Page 53 STEP 1. The device enters the LOCAL mode. < LOCAL > width : 1272 mm Push the [REMOTE] key and put the device back into the LOCAL mode. 2. Push the [TEST&CLEANING] key. TEST & TEST DRAW CLEANING < ENT > 3.

  • Page 54: Correcting The Medium Feed Rate [Media Comp.]

    Correcting the medium feed rate [MEDIA COMP.] When the medium type or heater temperature is changed, the amount of medium feed changes. Be sure to correct dot positions. If the correction value is not appropriate, stripes may occur in the plotting, disturbing neat plotting. •...
  • Page 55 STEP 1. Put the device into the LOCAL mode. < LOCAL > width : 1272 mm 2. Push the [FUNCTION] key. FUNCTION SET UP < ENT > 3. Push the [ENTER] key. SET UP SELECT : TYPE. 1 4. Push the [ ] and [ ] key to select a type. SET UP page 4.4 SELECT...

  • Page 56: Correcting The Medium Feed Rate During Operation

    Correcting the medium feed rate during operation In the “MEDIA COMP.”, operations are in a local mode. ( page 2.22). The following describes the procedures altering the medium feed rate during operation or in a Remote mode. STEP 1. Press the [REMOTE] key. ∗...

  • Page 57: Plotting An Image From Source Data

    Plotting an Image from source data Starting the plotting operation The following describes the mode selection for data reception from the computer and LCD display during plotting. For various function settings necessary for plotting, refer to “CHP4 Setting Function”. When plotting is started, the LCD displays the following information. ∗...

  • Page 58: Interrupting The Plotting Operation

    Interrupting the plotting operation To interrupt the plotting operation, stop the carriage and erase (the receive data) from the device. STEP 1. Push the [REMOTE] key to stop the plotting < LOCAL > operation. width : 1272 mm 2. If data is being transmitted from the computer to the device, stop the data transmission.

  • Page 59: To Replenish Ink, Set A New Ink Cartridge In The Ink Station

    To replenish ink, set a new ink cartridge in the ink station If ink in the cartridge comes to an empty, the corresponding message appears. Plotting can be continued but ink may run out during plotting. Immediately put a new ink cartridge. •...

  • Page 60: Ink Cartridge Trouble

    Ink cartridge trouble When an ink cartridge trouble is detected, a warning message appears and plotting, cleaning and all other activities that use ink are deactivated. When this is the case, replace the ink cartridge in ques- tion immediately. • Do not leave the ink cartridge unreplaced for a long time as this will cause malfunction of the clogged nozzle prevention function and the plotter must be repaired by a service person.

  • Page 61: Turning The Power Off

    Turning the power off When plotting is completed, press the power switch on the front face to turn the power off. To turn the power off, check first whether or not there is data received and there remains data that has not yet been output in the device.
  • Page 62 - 2.30 -...
  • Page 63 CHAPTER 3 Daily cleaning This chapter describes daily cleaning. Table of contents Routine Maintenance ................3.2 Notes on cleaning ............... 3.2 Cleaning the platen ..............3.3 Cleaning the media sensor ............3.3 Maintenance for frame components ..........3.3 Cleaning the wiper and ink caps ............3.4 Use the cleaning kit ................

  • Page 64: Routine Maintenance

    Routine Maintenance Be sure to conduct maintenance works for the device when necessary or periodically so as to use the device for a long time while keeping its plotting accuracy. Notes on cleaning • When using the maintenance cleaning fluid RS, be sure to wear the protec- tive glasses.

  • Page 65: Cleaning The Platen

    Maintenance for frame components If the frame components of the device have stained, dampen a piece of soft cloth with water or neutral detergent diluted with water, squeeze it and wipe the frame components clean. Cleaning the platen • Clean the platen after the platen cools down. The platen may be stained by lint or dust since the medium is cut on it.

  • Page 66: Cleaning The Wiper And Ink Caps

    Cleaning the wiper and ink caps The ink cap prevents clogging of the head nozzle caused by dried nozzle. The wiper wipes out ink adhered to the head nozzle. As the device is used to plot images, the wipers and ink caps gradually become stained with ink and dust.
  • Page 67 8. Remove the ink at the wiper and the bracket using a cotton bud dampened with cleaning fluid RS. • If dirt of curl is serious, replace the wiper with a new one. At the time of replacement, be sure to terminate the plotter operation and follow the wiper replacement procedure.

  • Page 68: Use The Cleaning Kit

    Use the cleaning kit In case the internal section is dirty or if nozzle missing cannot be resolved even after cleaning ( page 2.21, 4.9), use the cleaning kit. The cleaning kit contains the following items. Do not use alcohol or water. When using the supplied maintenance cleaning fluid, be sure to wear the supplied protective glasses.

  • Page 69: Cleaning The Nozzle [Nozzle Wash]

    Cleaning the nozzle [NOZZLE WASH] • If nozzle clogging cannot be resolved even after cleaning several times, execute the [FILL UP INK] and [WASH] functions ( page 5.11) . If this error cannot be resolved with these functions, contact the dealer. STEP 1.

  • Page 70: When The Waste Ink Tank Becomes Full

    When the waste ink tank becomes full Waste ink used for cleaning the heads will gather in the waste ink tank. When the waste ink has gathered to exceed the marker line on the tank, immediately replace the tank with a new waste ink tank. STEP 1.
  • Page 71 CHAPTER 4 Setting Function This chapter describes operations and setting necessary for plotting. Table of contents Basic operations of menus ................4.2 Function mode ....................4.4 Registering a type ................... 4.4 Changing the type ................... 4.4 Setup functions ....................4.5 Setting suitable heater temperature ............4.10 Setting exhaust fan ..................

  • Page 72: Basic Operations Of Menus

    Basic operations of menus This section describes how to change over the operation modes and how to operate the menus. The following gives the key operation flow to invoke menus. For detailed menu configuration, refer to Appendix. REMOTE < LOCAL > ∗...
  • Page 73 1. Select the LOCAL mode. Ascertain first that the device does not perform printing under the REMOTE mode, then press the [REMOTE] key to enter the LOCAL mode. 2. Select the FUNCTION mode. Press the [FUNCTION] key, and the device will enter the FUNCTION mode. The FUNCTION mode is divided into two: the setup function and maintenance function.

  • Page 74: Function Mode

    Function mode The FUNCTION mode consists of 16 items. The 16 items can be registered for each of the following four types. If the type has been registered for each medium type, it becomes easy to change plotting conditions when the medium type is changed. Example) Type1 : For Tarpaulin 1...

  • Page 75: Setup Functions

    Setup functions The following describes the overview of and settings for each function. MEDIACOMP. P.2-20 When the medium type or heater temperature is changed, be sure to correct the amount of feed according to the medium thickness. (-255-255) HEATER (Temperature setting during plotting P.2-18 ) Sets the printer heater and preheater built in the platen.

  • Page 76: Print Mode

    PRINT MODE Sets the plot quality, plot direction, and logical seek. QUALITY : Select the quality image from three items. (STANDARD, FINE, FAST) DIRECTION : Specifies the head movement direction along which plotting is made. [UNI-D] specifies that plotting is made while the head is moving to the left. [BI-D] specifies that plotting is made while the head is moving to the left and right.

  • Page 77: Drying Time

    INK LAYERS Sets the number of overwriting if ink coloring is poor. (1-9 times) DRYING TIME This function sets an ink drying time. It sets the function for drying ink. The drying time is the wait time by scanning and the time interval between the instant at which the plotting operation is completed and the instant at which the medium plotted is cut off.

  • Page 78: Color Pattern

    MARGIN This function sets a dead space to increase/decrease the right and left margins of the medium. The function is used to increase the margin for binding. You can set a dead space for each of the right and left margins of the medium. (-10-85 mm) COLOR PATTERN Plots a color pattern at the right end of the medium.
  • Page 79 VACCUM Sets the absorbability of the medium. If the medium tends to stick to the platen, select LOW. (STANDARD, LOW, OFF) MM / INCH Set a unit of set values displayed. (MM, INCH) STAMP Prints the date of output and plotting condition at end of plotting. MODE STAMP : Print the plotting condition.

  • Page 80: Setting Suitable Heater Temperature

    Setting suitable heater temperature The following describes the procedure for setting the suitable heater temperature at the time of heater temperature depends on the medium type and ambient temperature. ( page 2.18,4.5) Set a temperature which is suitable for each medium. Non-coated media and media with a long ink drying time improve the ink fixing and drying characteristics.

  • Page 81: Setting Exhaust Fan

    Setting exhaust fan The following sets up the rotational operation of the exhaust fan which lets out the order of ink. STOP TIME Stops rotation of the exhaust fan at the specified period of time interval after plotting. CONT. : Rotates the fan at a HIGH speed.

  • Page 82: Effective Plotting Area

    Effective Plotting Area The device has an area which cannot perform printing, due to mechanical reasons. This area is called “ dead space”. 0 mm 110 mm Effective Effective 15 mm 15 mm 15 mm 15 mm printing printing area area Medium feeding...

  • Page 83: Establishing An Origin

    Establishing An Origin Establish an origin in terms of data on medium loaded on the device. In the case of printing with the unspecified origin, set the origin again. STEP 1. After the medium detection is completed, move <LOCAL> the carriage to the position at which to estab- Width : 1272 mm lish an origin by pushing the JOG keys [ ], [ ], [ ] and [ ].
  • Page 84 - 4.14 -...
  • Page 85 CHAPTER 5 Maintenance In order to keep the plotter in good operating condition, it is necessary to carry out maintenance of the device periodically. This chapter describes the functions that help solve the problem of deterioration in image quality and replace a worn cutter blade. The device needs maintenance when it is left out of operation for a long period of time.

  • Page 86: Maintenance Of The Device

    Maintenance of the device The term “maintenance” as used herein refers to the operation that has to be performed to keep the device in good operating condition. To carry out maintenance of the device, select [MAINTENANCE] from the function menu and make the necessary settings.

  • Page 87: Setup Functions

    Setup functions The following describes the overview of and settings for each function. Name Function STATION Clean the inside of the station and replace the wiper. page 5.4 through 5.6 ( WIPER EXCHANG, CARRIAGEout ) page 5.7 INT.WIPING page 5.9 PRINT ADJUST Adjust the dot position according to the head height, high/low.

  • Page 88: Cleaning The Station Interior [Station]-[Carriageout]

    Cleaning the station interior [STATION]-[CARRIAGEout] Move the carriage when cleaning the station interior and replacing the consumable parts. • Do not move the carriage out of the capping station by hand. Use the appropriate operation key to move the carriage. For the [STATION] function, there are two following items.

  • Page 89: When The Message [Replace Wiper] Is Displayed

    When the message [REPLACE WIPER] is displayed [STATION]-[WIPER EXCHANGE] The wipers are consumable parts. When the following message is displayed, replace the wipers with new ones. < LOCAL > REPLACE WIPER At the same time, clean the ink at the bottom of the slider. •...
  • Page 90 5. Clean the wiper guide shaft using a cotton bud or cloth. If dirt is hard to remove, use a cotton bud of cloth dampened with water. 6. Close the front cover, then push the [ENTER] INITIALIZING PLEASE WAIT key. 7.

  • Page 91: Regular Wiping Function [Int.wiping]

    Regular wiping function [INT.WIPING] In case of setting for heaters at high temperature, or setting too much amount of ink per unit (high concentration, render set, etc.) on the JV3 series, “spray”, “mass of ink”, or “nozzle-out” phenomena may happen due to evaporation of the solvent medium that may condense on a print-head surface resulting inferior image quality.
  • Page 92 8. Push the [ENTER] key. INT.WIPING SCAN COUNT < ent > [SCAN COUNT] is displayed. 9. Push the [ ] or [ ] key until the display gives INT.WIPING the indication [TEMP.DIFF.]. TEMP.DIFF. < ent > 10. Push the [ENTER] key. INT.WIPING TEMP.DIFF.

  • Page 93: When Medium Thickness Is Changed [Print Adjust]

    When medium thickness is changed [PRINT ADJUST] When the head height is adjusted, be sure to correct the dot positions. The dot position adjustment function enables to set the two kinds of adjustmens, high/low, according to the current use head height, for the appropriate head position is subtly different according to the head height.This function corrects the dot positions to ensure that the accurate plotting result is obtained.
  • Page 94 Select the dot positions 4.0 that • If the pattern correction value for straight lines is make a straight line on the test not within -40 through +40, adjust the head height pattern in two plotting direction. and then correct it again with [PRINTADJUST]. Out put direction 6.

  • Page 95: If Nozzles Are Clogged Even After The Cleaning Function Is Executed

    If nozzles are clogged even after the cleaning function is executed If nozzle clogging is resolved after HEAD CLEANING ( page 2.21) and NOZZLE WASH page 3.7) perform the following functions. 1. [FILL UP INK] : The device is charges ink. : Cleans the head, tube, and damper with the dedicated cleaning fluid (option).
  • Page 96 4. When the display shown at right appears, set WASH the cleaning cartridge. SET CLEAN TOOL Cleaning fluid is suctioned up. 5. When the display shown at right appears, WASH remove the cleaning cartridge. REMOVE TOOL Suck in air. 6. When the display shown at right appears, set WASH the cleaning cartridge.

  • Page 97: Ink Discharge Way Cleaning [Disway Wash]

    Ink discharge way cleaning [Disway WASH] The ink discharge way may become clogged by coagulated ink. It must be cleaned at regular intervals to avoid clogging. Ink discharge way: Tubing between the cap and the waste ink tank • When cleaning the ink station and head, be sure to wear the supplied goggle and gloves since you may get ink in your eyes.
  • Page 98 7. Open the front cover. 8. Remove cleaning fluid RS with a dropper. During the suction pause period, drop cleaning fluid RS until just before it overflows from the cap. Repeat at all other caps. STATION 9. Close the front cover, and push the [ENTER] COMPLETED : ent key.

  • Page 99: Sleep Cleaning [Sleep Clean]

    Sleep cleaning [SLEEP clean] To prevent clogging while the power switch has been turned off, ink is ejected from the head at regular intervals. The head itself must be cleaned also at regular intervals which are set as shown below. STEP 1.

  • Page 100: When Not In Use The Plotter Over The Long Term [Custodywash]

    When not in use the plotter over the long term [CUSTODYwash] When not in use the plotter over a week, perform “CUSTODYwash” function to clean the head nozzle and ink discharge way. After performing the function, store the plotter. Cleaning tools •...
  • Page 101 9. Press the [ ] and [ ] key, select the time to STATION leave. (1-99 mins: 1 min unit) LEAVING : 2 min Normally set 1 min. 10. Close the front cover, and push the [ENTER] INITIALIZING key. PLEASE WAIT Perform the nozzle cleaning.

  • Page 102: Drawing Setup Conditions [List]

    Drawing setup conditions [LIST] This function outputs the current settings of the device. They are useful in carrying out maintenance of the device. : Indicates a value that is specified with the FUNCTION. SET UP PRINTadjust : Indicates a correction value for dot position. REPLACE COUNTER : Indicates the number of times the ink cartridges are replaced.

  • Page 103: Plotting Hex Code [Data Dump]

    Plotting HEX CODE [DATA DUMP] This function plots data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of plotting commands. By using this code, it is possible to check if there are any abnormal data commands. •...

  • Page 104: Wiper Life Warning [Wipe Level]

    Wiper Life warning [WIPE LEVEL] The wipers are consumable parts. The head becomes dirty easily on dusty locations. The head cannot be cleaned adequately with a curled or worn wiper. This setting moves up the wiper replacement warning depending on the operating environment. 1/1 : Displays the wiper replacement warning when the standard number of wiping is reached (initial value).

  • Page 105: Setting Time [Time Set]

    Setting time [TIME SET] The device incorporates a calender. [TIME STAMP] function of the FUNCTION mode displays the date and time depending on this setting. page 4.9 STEP 1. Select the [TIME SET]. MAINTENANCE TIME SET < ent > 2. Push the [ENTER] key. MAINTENANCE DATE = 2 0 0 2 .

  • Page 106: Displaying Device Information [Information]

    Displaying device information [INFORMATION] Displays the firmware version, serial number, and dealer number of the device. If trouble occurs, please inform the dealer or MIMAKI sales office of the contents of the trouble as well as this information. This can make solution quicker.

  • Page 107: Replace The Cutter Blade For Cutting

    Replace the cutter blade for cutting Cutter blades are consumables. When the cutter blade has became blunt, replace the cutter blade with a new one. (SPA-0107) • The blade tip is sharp. Take care to prevent possible personal injury. • Store the cutter blades in a place that is out of the reach of children. Be sure to dispose of the worn-out cutter blades according to the relevant national and local ordinances in which the device is used.
  • Page 108 - 5.24 -...
  • Page 109 CHAPTER 6 When abnormal conditions are encountered Chapter 6 describes corrective measures to be taken in the case where an abnormal phenomenon arises on the device and where an error message is given on the display. Table of contents Before taking a phenomenon as a sign of failure .......... 6.2 The device cannot be energized ..............

  • Page 110: Before Taking A Phenomenon As A Sign Of Failure

    Be sure to take the following measures before taking the trouble as a sign of failure. If the measures fail restore the device to the normal state, contact your local MIMAKI distributor or MIMAKI office to call for service.

  • Page 111: Paper Jamming Arises/Medium Is Soiled

    Paper jamming arises/medium is soiled A jam of the medium or a stained medium is considered to occur when an unsuitable medium is used or the medium is set improperly. Use medium specific to the Are you using medium specific device.

  • Page 112: If Image Quality Declines

    Take measures in accordance with actual state of the picture. If the measures fail restore the device to the normal state, contact your local MIMAKI distributor or MIMAKI office call for service. While lines/thin spots are obvious or dark stripes occur (In the direction of travel of the...

  • Page 113: Troubles For Which Error Messages Are Given On The Lcd

    Troubles for which error messages are given on the LCD If something is wrong with the device, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Errors accompanied by warnings These errors arise on the ink-related components.

  • Page 114: Warning Message

    DO TEST DRAW left for a prolonged period of TION] - [WASH] for maintenance. time. The loaded ink cartridge is not Use the ink specified by MIMAKI. NON-ORIGINAL INK KMCYmc MIMAKI genuine. The IC chip of the ink cartridge Attach the ink cartridge(s) WRONG INK IC cannot be read normally.
  • Page 115 Warning message Cause Corrective measure The thermistor of the preheater Contact your local distributor to THERMISTOR is defective. call for service. Print The thermistor of the print C (40) heater is defective. Print THERMISTOR - 6.7 -...

  • Page 116: Error Messages

    If any error message is given on the LCD, turn off the power to the device and turn it on after a while. If the same error message appears again on the LCD, contact your local MIMAKI distributor or MIMAKI office to call for service.
  • Page 117 Warning message Cause Corrective measure HOST I/F Timeout error has Check to be sure that the cable is ERROR 23 HOST I / F arisen during communication securely connected to the host between the host computer and computer and interface board. interface board.
  • Page 118 - 6.10 -...

  • Page 119: Appendix

    APPENDIX This appendix describes the specifications and components the device, func- tion menu structure. Table of contents Basic specifications ..............A.2 Specification for ink ..............A.4 Position of the warning label ............A.5 Function Flowchart ..............A.7 - A.1 -...

  • Page 120: Basic Specifications

    Basic specifications Item JV3-160S Printing head Method Piezo-electric drop-on demand Specification 3-heads Inlines Nozzle 180 nozzles for each color Resolution 360, 540, 720, 1440 dpi Drawing mode 360 x 360 dpi : 2 / 4 / 8 passes, Unidirection / bidirection...
  • Page 121 Item JV3-160S Interface IEEE1394 compliant, IEEE1284 compliant Command MRL-II (ESC/PV.2 base, MIMAKI original command) Noise during standby : Less than 58 dB (FAST-A, Front & Rear & Left & Right 1 m) during continuous printing : Less than 65 dB...

  • Page 122: Specification For Ink

    Specification for ink Item Specifications Color Black ink cartridge Cyan ink cartridge Magenta ink cartridge Yellow ink cartridge Light cyan ink cartridge Light magenta ink cartridge Contents of ink 220 cc per cartridge Shelf life One year from the data of manufacture (at room temperature) Within three months after opening the package Storage temperature During storage : -30 to 40°C...

  • Page 123: Position Of The Warning Label

    Position of the warning label This device is adhered with the warning label. Be sure to fully understand the warning given on the labels. In the case where any of the warning label has become so soiled that the warning message is illeg- ible or has come off, purchase a new one from your local distributor or our office.
  • Page 124 - A.6 -...

  • Page 125: Function Flowchart

    Function Flowchart TEST & TEST & CLEANING Key : In Media Fitting CLEANING TEST & < > ENTER CLEANING <LOCAL> Detevting MEDIA <LOCAL> TEST DRAW ** TEST DRAW ** ** MEDIA ** MEDIA SELECT PLEASE WAIT Y=xxxx X=xxxx WIDTH:xxxxmm <ENT> ROLL<...
  • Page 126 Following Following TYPE. FUNCTION SET UP <ENT> HEATER <ent> ENTER TYPE. TYPE. TYPE. 30, 60, 90min PRINT MODE <ent> QUALITY <ent> QUALITY :STD STD, FINE, FAST ENTER TYPE. TYPE. DIRECTION <ent> PRINT :UNI-D UNI-D, BI-D ENTER TYPE. TYPE. LOGICALseek <ent> LOGICALseek : ON ON, OFF...
  • Page 127 Following Following TYPE FUNCTION SET UP <ENT> VACCUM <ent> ENTER TYPE TYPE MM/INCH <ent> MM/INCH MM, INCH ENTER ENTER TYPE TYPE TYPE STAMP <ent> MODE STAMP <ent> MODE STAMP :OFF OFF, ON ENTER FUNCTION TYPE TYPE TIME STAMP <ent> TIME STAMP :OFF OFF, ON ENTER...
  • Page 128 Following Following ENTER MAINTENANCE WASH WASHING WASH WASHING FUNCTION WASH <ent> REMOVE CARTRIDGE PLEASE WAIT SET CLEAN TOOL PLEASE WAIT MAINTENANCE<ENT> WASH WASH WASHING WASHING PLEASE WAIT SET CLEAN TOOL PLEASE WAIT REMOVE TOOL FUNCTION WASH WASHING REMOVE TOOL PLEASE WAIT MAINTENANCE WASH <ent>...
  • Page 130 Printed in Japan © MIMAKI ENGINEERING Co., Ltd. 2004...

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Jv3 s series

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