MIMAKI JV330 Series Care And Maintenance

MIMAKI JV330 Series Care And Maintenance

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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203601-10
Original instructions

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  • Page 1 You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203601-10 Original instructions...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Maintenance 1. Maintenance Precautions ............ 4 2. Maintenance Items and Timing...........  5 Items Required for Maintenance............ 5 3. Maintenance Methods .............. 6 Ink Maintenance ...................  6 Cap Rubber Cleaning ................ 6 Carriage Underside Cleaning ...............  7 Cloth Wiper Area Cleaning .............. 8 NCU Cleaning..................
  • Page 3: Maintenance

    Maintenance The machine should be cleaned periodically depending on the usage frequency to maintain accuracy and ensure long-term use. Read the maintenance precautions thoroughly before maintaining this product.
  • Page 4: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This machine includes parts that must be replaced periodically. We therefore recommend taking out a maintenance contract. Clean this machine and replace consumable items to prevent quality defects and accidents. • Clean periodically. Debris and dust will accumulate on electrical components when this machine is used for extended periods.
  • Page 5: Maintenance Items And Timing

    17) Items Required for Maintenance To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • Avoid storing this product in locations accessible to children.
  • Page 6: Maintenance Methods

    3. Maintenance Methods 3. Maintenance Methods Ink Maintenance If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink eco-case every three days to keep printing consistent. l Shaking the Ink eco-case Shake the Ink eco-case slowly at least 10 times. •...
  • Page 7: Carriage Underside Cleaning

    3. Maintenance Methods Clean the cap rubber. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Cap rubber Check to confirm that the cap slider is not tilted once cleaning is complete. •...
  • Page 8: Cloth Wiper Area Cleaning

    3. Maintenance Methods Open the maintenance covers. Clean around the print head. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Clean the print head sides (dark red area) using a cleaning stick.
  • Page 9: Ncu Cleaning

    3. Maintenance Methods Select [Station Maint.] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. Clean the wiper unit cover. Once cleaning is complete, close the cover, then press the [ENTER] key. NCU Cleaning The NCU uses a sensor to monitor the ink droplets ejected from the print head nozzles.
  • Page 10: Automatic Correction Sensor (Das) Cleaning

    3. Maintenance Methods • Insert the cleaning stick as far as the line shown in the illustration. Once cleaning is complete, close the cover, then press the [ENTER] key. Automatic Correction Sensor (DAS) Cleaning The DAS sensor is located on the carriage underside. If dust or debris accumulates on the sensor, an error may occur in the automatic correction function (Automatic correction of drop position).
  • Page 11: Ink Discharge Channel Cleaning

    3. Maintenance Methods Ink Discharge Channel Cleaning Clean the ink discharge channel regularly to prevent clogging of the ink discharge channel below the cap. On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station Maint.] >...
  • Page 12: Media Cutter Cleaning

    3. Maintenance Methods Select [Station Maint.] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. • The carriage moves to the maintenance space. Open the maintenance covers. Clean the media sensor. Once cleaning is complete, close the cover, then press the [ENTER] key. Media Cutter Cleaning Continuing to use a dirty media cutter may cause dust to collect on the head nozzle surface or the cutter blade to grow dull.
  • Page 13: Media Holder Cleaning

    3. Maintenance Methods Remove the media cutter. Screw Clean both sides of the media cutter. • Wipe off any adhesive paste, ink and dust adhering using a cleaning stick moistened with industrial alcohol. Wipe off the maintenance liquid. Make sure none remains. Once cleaning is complete, close the cover, then press the [ENTER] key.
  • Page 14: Jam Sensor Detecting Plate Cleaning

    3. Maintenance Methods Jam Sensor Detecting Plate Cleaning Continuing to use the dirty carriage underside will rub dried ink and attached dust on to the media, resulting in contaminated prints. On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. •...
  • Page 15: Platen Cleaning

    3. Maintenance Methods Platen Cleaning Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection).
  • Page 16 3. Maintenance Methods l Recommended cleaning guide If sublimation transfer ink is used • Check the filter for dirt every two weeks, and wash. • Replace the filter every three months. "Blowing Fan Filter Replacement"(P. 24) • Turn off the main power supply and unplug the power cable before replacing the pinch rollers. Remove the fan filter cover.
  • Page 17: When This Printer Is Left Unused For A Long Time

    3. Maintenance Methods When this printer is left unused for a long time Clean as follows if the product is not used for one week or longer: Check beforehand Is [Ink Near End] or [Ink End] displayed? • Maintenance liquid and ink is aspirated during the washing operation. Washing is not possible if an error occurs during this process.
  • Page 18 3. Maintenance Methods Open the front cover. • Check to confirm that the cap is filled with maintenance liquid. • If not, use a syringe to draw up some maintenance liquid and fill until it almost overflows from the cap. Close the front cover, then press the [ENTER] key.
  • Page 19: Consumable Item Replacement

    To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • Avoid storing this product in locations accessible to children. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.
  • Page 20 4. Consumable Item Replacement Remove the wiper from the spindle. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations. Clean the wiper unit underside. •...
  • Page 21: Cap Replacement

    4. Consumable Item Replacement Mount a new cloth wiper. Close the cloth wiper cover and the front cover, then press the [ENTER] key. • The remaining amount of cloth wiper is reset. Cap Replacement If print defects (e.g., nozzle clogging, deflection) remain unresolved even after cleaning, replace with a new cap.
  • Page 22: Cap Absorber Replacement

    4. Consumable Item Replacement Apply maintenance liquid. • Use a syringe to apply two or three drops of maintenance liquid to the hole at the front. Mount a new cap. • Position with the slot at the front and push in until it clicks. Once replacement is complete, close the cover, then press the [ENTER] key.
  • Page 23 4. Consumable Item Replacement Remove the cap absorber. • Push up the two tabs at the front to remove the cap absorber. Cap absorber • Avoid ink dripping when removing the cap absorber. Clean the cap base. Mount a new cap absorber. •...
  • Page 24: Exhaust Fan Filter Replacement

    4. Consumable Item Replacement Close the front cover, then turn on the power. • Check to confirm that the carriage returns to the station. Exhaust Fan Filter Replacement Check the exhaust fan filter condition. Replace if very dirty. Remove the exhaust fan box. •...
  • Page 25: Pinch Roller Replacement

    4. Consumable Item Replacement Remove the fan filter cover. • Push the fan filter cover claw outward, and pull the cover to the front. Fan filter cover Claw Remove the filter. Blowing fan filter Mount a new filter and the fan filter cover. •...
  • Page 26: Media Holder Replacement

    4. Consumable Item Replacement Raise the clamp lever. Remove the O-ring retaining the pinch rollers. [JV/TS] [CJV] O-ring O-ring • The pinch rollers are small. Be careful to avoid dropping them into the product interior. Remove the pinch rollers or the pinch roller spindle. [JV/TS] [CJV] Pinch roller spindle...
  • Page 27 4. Consumable Item Replacement Open the maintenance covers. Remove the side screw, and detach the media holder stopper. Remove the media holder. Remove the sliders from the media holder. • Be careful to avoid misplacing the sliders.
  • Page 28: Media Cutter Replacement

    4. Consumable Item Replacement Mount the sliders on to the new media holder. • Engage the holes in the sliders on to the lugs on the media holder. Mount the new media holder on to the platen. Secure the media holder stopper with the screw. Close the maintenance covers.
  • Page 29: Xy Slitter Y Cutter Replacement (Jv/Cjv)

    4. Consumable Item Replacement Select [Station Maint.] > [Carriage Out] > [Move To Platen Right End], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. • The carriage can be moved by hand. Move the carriage slowly to a position allowing easy access while working.
  • Page 30: Xy Slitter X Cutter Replacement (Jv/Cjv)

    4. Consumable Item Replacement Replace the media cutter. (1) Unscrew the cutter screw. (2) Remove the cutter. (3) Mount a new cutter. (4) Tighten the screw to clamp the cutter. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.
  • Page 31 4. Consumable Item Replacement Turn the screw and remove the cutter. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations. Insert a new X cutter with the blade up until it stops. •...
  • Page 32 4. Consumable Item Replacement Check to confirm that the protrusion amount of the blade is 4 mm. 4 mm 4 mm • If not, adjustment is required. (1) Turn the white knob screw to adjust the protrusion of the blade. • Turn the screw clockwise to protrude the blade. •...
  • Page 33: Media End Face Guide Film Replacement (Ts)

    4. Consumable Item Replacement Media end face guide film replacement (TS) Replace the media end face guide film if it is creased or worn. Turn the knob screw and open the end face guide cover. Rotate the end face guides to remove them. Remove the media end face guide film from the media end faceguide.
  • Page 34: Ink Supply Unit Ink Absorber Replacement

    4. Consumable Item Replacement Position the end face guides on the roll guides. (1) Insert an end face guide between the roll guides. (2) Rotate the end face guides to mount them on the roll guides. (3) Secure the end face guides with the knob screw. Ink supply unit ink absorber replacement We recommend regularly replacing the ink absorber every time when replacing the Ink pack to prevent dirt on the pedestal of the ink supply unit.
  • Page 35: Waste Ink Tank Replacement

    4. Consumable Item Replacement Remove the ink absorber, and replace with a new one. Set an eco-case on the base. Waste Ink Tank Replacement Ink used during head cleaning and other processes is collected in the waste ink tank at the lower right of the product.
  • Page 36 4. Consumable Item Replacement Check the waste ink levels in the waste ink tank. • If you note any discrepancies from actual levels, proceed to the next step. • If there is no discrepancy, replace (dispose of) the waste ink tank referring to "Replacing the Waste Ink Tank"(P.
  • Page 37 4. Consumable Item Replacement Hold the handle on the waste ink tank and slide out. Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.
  • Page 38: About The Media Cutter (Cjv)

    To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • Avoid touching the cutter blade. Failure to do so may result in injury. • Do not shake or swing the cutter holder. Doing so may cause the blade to come off.
  • Page 39 4. Consumable Item Replacement Attach double-sided tape in the platen slot. • Peel off the base paper from the double-sided tape. Attach the pen line on the double-sided tape. • Make sure the pen line lies flat. Close the front cover.
  • Page 43 Care and maintenance March, 2022 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203601-10-15032022...
  • Page 44 © MIMAKI ENGINEERING CO., LTD.2022 FW : 1.0...

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