Table Of Contents - Yamaha WR400F(M) Owner's Service Manual

Table of Contents

Introduction4
Important Notice6
Machine Weights10
Description12
Renseignements Generaux13
How To Read Descriptions14
Illustrated Symbols16
Index18
General Information20
Table Of Contents20
Engine22
Electrical24
Tuning24
Machine Identification28
Identification De La Machine29
Important Information30
Informations Importantes31
Gaskets, Oil Seals And O-Rings32
Lock Washers/Plates And Cotter Pins32
Bearings And Oil Seals32
Circlips32
Checking Of Connection34
Verification Des Connexions35
Special Tools36
Outils Speciaux39
Herramientas Especiales45
Control Functions48
Clutch Lever48
Shift Pedal48
Kick Starter48
Fonctions Des Commandes49
Funciones De Control49
Decompression Lever50
Throttle Grip50
Front Brake Lever50
Rear Brake Pedal50
Fuel Cock52
Cold Starter Knob52
Hot Starter Knob (Red)52
Valve Joint54
Lights Switch54
Flap54
Fuel54
Essence55
Starting And Break-In56
Starting A Cold Engine56
Anlassen Und Einfahren57
Arranque Y Rodaje57
Mise En Marche Et Rodage57
Starting A Warm Engine60
Break-In Procedures62
Torque-Check Points62
Points De Verification De Couple De Serrage65
Anzugsmomente Kontrollieren66
Cleaning And Storage68
Nettoyage Et Rangement69
Limpieza Y Almacenamiento69
Storage70
General Specifications72
Chassis73
Maintenance Specifications75
Side Covers87
General Torque Specifications89
Definitions Of Units89
Caracteristiques90
Caracteristiques Generales90
Caracteristiques D'entretien93
Caracteristiques Generales De Couple107
Definition Des Unites107
Allgemeine Technische Daten108
Kraftstoff109
Wartungsdaten111
Allgemeine Anzugsmomente125
Einheiten125
Especificaciones Generales126
Especificaciones De Mantenimiento129
Especificaciones De Apriete Generales143
Lubrication Diagrams144
Schmiersystem-Schaubilder145
Cable Routing Diagram148
Cheminement Des Cables149
Kabelführung149
Diagrama De Ruta De Cables149
Regular Inspection And Adjustments156
Maintenance Intervals156
Regelmässige Inspektion Und Einstellarbeiten162
Wartungsintervalle Und Schmierdienst162
Motor162
Lubricación165
Intervalos De Mantenimiento165
Pre-Operation Inspection And Maintenance168
Inspección Ymantenimiento Previos Ala Conducción171
Engine/Coolant Level Inspection/Coolant Replacement172
Coolant Replacement174
Radiator Cap Inspection176
Radiator Cap Opening Pressure Inspection/Cooling System Inspection178
Clutch Adjustment180
Throttle Cable Adjustment/Throttle Lubrication182
Decompression Lever Adjustment/Air Filter Cleaning184
Air Filter Cleaning186
Engine Oil Level Inspection188
Engine Oil Replacement192
Engine Oil Replacement/Pilot Screw Adjustment196
Idle Speed Adjustment/Valve Clearance Adjustment198
Valve Clearance Adjustment200
Intake208
Exhaust208
Spark Arrester Cleaning (For Usa)212
Chassis/Brake System Air Bleeding214
Chasis215
Partie Cycle215
Front Brake Adjustment216
Rear Brake Adjustment/Front Brake Pad Inspection And Replacement218
Front Brake Pad Inspection And Replacement220
Rear Brake Pad Insulator Inspection/Brake Fluid Level Inspection226
Sprockets Inspection/Drive Chain Inspection228
Drive Chain Slack Adjustment230
Front Fork Inspection232
Front Fork Oil Seal And Dust Seal Cleaning/Front Fork Rebound Damping Force Adjustment234
Front Fork Compression Damping Force Adjustment236
Rear Shock Absorber Inspection238
Rear Shock Absorber Spring Preload Adjustment240
Rear Shock Absorber Rebound Damping Force Adjustment242
Rear Shock Absorber Low Compression Damping Force Adjustment244
Rear Shock Absorber High Compression Damping Force Adjustment246
Tire Pressure Check/Spokes Inspection And Tightening/Wheel Inspection248
Steering Head Inspection And Adjustment250
Lubrication254
Electrical/Spark Plug Inspection256
Sistema Eléctrico257
Moteur257
Ignition Timing Check258
Replacing The Headlight Bulbs260
Adjusting The Headlight Beams262
Seat, Fuel Tank And Side Covers264
Exhaust Pipe And Silencer266
Tubo De Escape Y Silenciador267
Radiator268
Handling Note272
Assembly And Installation274
Carburetor276
Carburetor Disassembly278
Float Height286
Starter Plunger288
Accelerator Pump288
Air Cut Valve288
Camshafts298
Cylinder Head Cover302
Arbres A Cames303
Rboles De Levas305
Timing Chain Tensioner312
Cylinder Head316
Valves And Valve Springs322
Soupapes Et Ressorts De Soupape323
Ventile Und Ventilfedern323
Valve Lifter334
Cylinder And Piston338
Cylindre Et Piston339
Zylinder Und Kolben339
Piston Ring344
Piston Pin346
Clutch350
Friction Plate356
Clutch Plate356
Push Lever356
Push Rod356
Oil Filter, Water Pump And Crankcase Cover (Right)362
Balancer374
Oil Pump380
Pompe A Huile381
Bomba De Aceite381
Kick Axle And Shift Shaft388
Shift Guide And Shift Lever Assembly392
Kick Axle Assembly392
Segment392
Kick Axle And Ratchet Wheel392
Shift Shaft394
Stopper Lever394
Kick Idle Gear400
Cdi Magneto402
Magneto Cdi403
Engine Removal410
Depose Du Moteur411
Motor Demontieren411
Crankcase And Crankshaft420
Carter Et Vilebrequin421
Crankcase Bearing424
Transmission, Shift Cam And Shift Fork424
Shift Fork, Shift Cam And Segment442
Transmission442
Front Wheel And Rear Wheel448
Fahrwerk449
Rear Wheel450
Roue Avant Et Roue Arriere451
Wheel Axle454
Brake Disc454
Front Brake And Rear Brake466
Frein Avant Et Frein Arriere467
Rear Brake468
Caliper Disassembly470
Master Cylinder Disassembly472
Piston Seal Kit476
Master Cylinder476
Caliper478
Brake Hose478
Caliper Piston478
Front Fork482
Rear Brake Hose494
Fourche Avant501
Horquilla Delantera501
Front Fork Disassembly502
Inner Tube506
Damper Rod506
Base Valve508
Fork Spring508
Outer Tube508
Cap Bolt510
Front Fork Assembly510
Handlebar526
Grip528
Steering534
Ring Nut540
Bearing (Lower)540
Ball Race540
Steering Shaft540
Bearing And Ball Race542
Under Bracket542
Swingarm548
Rear Shock Absorber548
Swingarm Disassembly550
Bras Oscillant551
Bearing And Oil Seal554
Et Caches Lateraux563
Tuyau D'echappement Et Silencieux563
Radiateur563
Amortisseur Arriere565
Amortiguador Trasero565
Spring (Rear Shock Absorber)570
Electrical Components And Wiring Diagram574
Map-Controlled Cdi Unit576
Bloc Cdi Controle Par Microprocesseur577
Unidad Cdi Controlada Por Mapa579
Ignition System580
Inspection Steps580
Combustible583
Spark Gap Test584
"Engine Stop" Button Inspection584
Sistema De Encendido585
Ignition Coil Inspection586
Cdi Magneto Inspection586
Neutral Switch Inspection588
Elektrische Anlage589
Tps (Throttle Position Sensor) System590
System591
Couplers And Leads Connection Inspection594
Tps Coil Inspection594
Tps Replacement And Adjustment596
Carburateur597
Lighting System600
Light Switch Inspection604
Setting606
Vergaser607
Carburador607
Main System610
Pilot System610
Main Jet Adjustment612
Pilot Screw Adjustment612
Pilot Jet Adjustment614
Jet Needle Adjustment616
Relationship With Throttle Opening618
Carburetor Setting Parts620
Examples Of Carburetor Setting Depending On Symptom622
Selection Of The Secondary Reduction Ratio (Sprocket)626
Drive And Driven Sprockets Setting Parts628
Tire Pressure628
Front Fork Setting630
Spring Preload Adjustment632
Setting Of Spring After Replacement632
Use Of Stiff Spring634
Guidon635
Front Fork Setting Parts636
Rear Suspension Setting638
Choosing Set Length638
Rear Shock Absorber Setting Parts644
Suspension Setting646
Teleskopgabel650
Federbein650