YAMAHA WR400F(M) Manuals

Manuals and User Guides for YAMAHA WR400F(M). We have 1 YAMAHA WR400F(M) manual available for free PDF download: Owner's Service Manual

YAMAHA WR400F(M) Owner's Service Manual

YAMAHA WR400F(M) Owner's Service Manual (655 pages)

WR Series

Brand: YAMAHA | Category: Motorcycle | Size: 30.96 MB

Table of Contents

Introduction
4
Important Notice
6
Machine Weights
10
Description
12
Renseignements Generaux
13
- How to Read Descriptions
  14
- Illustrated Symbols
  16
- Index
  18
- Table of Contents
  20
- General Information
  20
- Engine
  22
- Electrical
  24
- Tuning
  24
Description
26
Engine
26
Chapter 1

28
- Machine Identification
  28
- Identification de la Machine
  29
- Important Information
  30
- Informations Importantes
  31
  - Gaskets, Oil Seals and O-Rings
    32
  - Lock Washers/Plates and Cotter Pins
    32
  - Bearings and Oil Seals
    32
  - Circlips
    32
- Checking of Connection
  34
- Verification des Connexions
  35
- Special Tools
  36
- Outils Speciaux
  39
- Herramientas Especiales
  45
- Control Functions
  48
  - Clutch Lever
    48
  - Shift Pedal
    48
  - Kick Starter
    48
- Fonctions des Commandes
  49
- Funciones de Control
  49
  - Decompression Lever
    50
  - Throttle Grip
    50
  - Front Brake Lever
    50
  - Rear Brake Pedal
    50
  - Fuel Cock
    52
  - Cold Starter Knob
    52
  - Hot Starter Knob (Red)
    52
  - Valve Joint
    54
  - Lights Switch
    54
  - Flap
    54
  - Fuel
    54
- Essence
  55
- Starting and Break-In
  56
  - Starting a Cold Engine
    56
  - Anlassen und Einfahren
    57
- Arranque y Rodaje
  57
- Mise en Marche Et Rodage
  57
  - Starting a Warm Engine
    60
  - Break-In Procedures
    62
- Torque-Check Points
  62
- Torque-Check Points
  64
- Points de Verification de Couple de Serrage
  65
- Anzugsmomente Kontrollieren
  66
- Cleaning and Storage
  68
- Nettoyage Et Rangement
  69
  - Limpieza y Almacenamiento
    69
  - Storage
    70
Chapter 2

72
- General Specifications
  72
Chapter 5 Chassis

73
- Maintenance Specifications
  75
  - Side Covers
    87
  - General Torque Specifications
    89
  - Definitions of Units
    89
- Caracteristiques
  90
- Caracteristiques Generales
  90
- Caracteristiques D'entretien
  93
- Caracteristiques Generales de Couple
  107
- Definition des Unites
  107
- Allgemeine Technische Daten
  108
- Kraftstoff
  109
- Allgemeine Technische Daten
  110
- Wartungsdaten
  111
- Allgemeine Anzugsmomente
  125
- Einheiten
  125
- Lubrication Diagrams
  144
- Schmiersystem-Schaubilder
  145
- Cable Routing Diagram
  148
- Cheminement des Cables
  149
- Kabelführung
  149
  - Diagrama de Ruta de Cables
    149
  - Regular Inspection and Adjustments
    156
Chapter 3

156
- Maintenance Intervals
  156
- Regelmässige Inspektion und Einstellarbeiten
  162
- Wartungsintervalle und Schmierdienst
  162
- Motor
  162
- Anlassen und Einfahren
  163
- Lubricación
  165
- Intervalos de Mantenimiento
  165
  - Pre-Operation Inspection and Maintenance
    168
  - Engine
    168
  - Chassis
    168
- Inspección Ymantenimiento Previos Ala Conducción
  171
- Engine/Coolant Level Inspection/Coolant Replacement
  172
- Motor
  173
  - Coolant Replacement
    174
  - Radiator Cap Inspection
    176
  - Radiator Cap Opening Pressure Inspection/Cooling System Inspection
    178
  - Clutch Adjustment
    180
  - Throttle Cable Adjustment/Throttle Lubrication
    182
  - Decompression Lever Adjustment/Air Filter Cleaning
    184
  - Air Filter Cleaning
    186
  - Engine Oil Level Inspection
    188
  - Engine Oil Replacement
    192
  - Engine Oil Replacement
    194
  - Engine Oil Replacement/Pilot Screw Adjustment
    196
  - Idle Speed Adjustment/Valve Clearance Adjustment
    198
  - Valve Clearance Adjustment
    200
  - Intake
    208
  - Exhaust
    208
  - Valve Clearance Adjustment
    208
  - Spark Arrester Cleaning (for USA)
    212
  - Chassis/Brake System Air Bleeding
    214
- Chasis
  215
- Sistema Eléctrico
  257
- Moteur
  257
  - Ignition Timing Check
    258
  - Replacing the Headlight Bulbs
    260
  - Adjusting the Headlight Beams
    262
Chapter 4

264
- Seat, Fuel Tank and Side Covers
  264
- Engine
  264
- Exhaust Pipe and Silencer
  266
- Tubo de Escape y Silenciador
  267
- Radiator
  268
  - Handling Note
    272
  - Assembly and Installation
    274
- Carburetor
  276
  - Carburetor Disassembly
    278
  - Float Height
    286
  - Starter Plunger
    288
  - Accelerator Pump
    288
  - Air Cut Valve
    288
  - Camshafts
    298
  - Cylinder Head Cover
    302
- Camshafts
  302
- Arbres a Cames
  303
  - Rboles de Levas
    305
  - Timing Chain Tensioner
    312
- Cylinder Head
  316
- Valves and Valve Springs
  322
  - Soupapes Et Ressorts de Soupape
    323
  - Ventile und Ventilfedern
    323
  - Valve Lifter
    334
- Cylinder and Piston
  338
- Cylindre Et Piston
  339
- Zylinder und Kolben
  339
  - Piston Ring
    344
  - Piston Pin
    346
- Clutch
  350
  - Friction Plate
    356
  - Clutch Plate
    356
  - Push Lever
    356
  - Push Rod
    356
- Oil Filter, Water Pump and Crankcase Cover (Right)
  362
- Balancer
  374
- Oil Pump
  380
- Pompe a Huile
  381
- Bomba de Aceite
  381
- Kick Axle and Shift Shaft
  388
  - Shift Guide and Shift Lever Assembly
    392
  - Kick Axle Assembly
    392
  - Segment
    392
  - Kick Axle and Ratchet Wheel
    392
  - Shift Shaft
    394
  - Stopper Lever
    394
  - Kick Idle Gear
    400
- CDI Magneto
  402
- Magneto CDI
  403
- Engine Removal
  410
- Depose du Moteur
  411
- Motor Demontieren
  411
- Crankcase and Crankshaft
  420
- Carter Et Vilebrequin
  421
  - Crankcase Bearing
    424
  - Transmission, Shift Cam and Shift Fork
    424
  - Transmission, Shift Cam and Shift Fork
    438
  - Shift Fork, Shift Cam and Segment
    442
  - Transmission
    442
  - Chassis
    448
  - Front Wheel and Rear Wheel
    448
- Partie Cycle
  449
- Motor
  449
- Fahrwerk
  449
  - Rear Wheel
    450
  - Roue Avant Et Roue Arriere
    451
  - Wheel Axle
    454
  - Brake Disc
    454
- Front Brake and Rear Brake
  466
  - Frein Avant Et Frein Arriere
    467
  - Rear Brake
    468
  - Caliper Disassembly
    470
  - Master Cylinder Disassembly
    472
  - Piston Seal Kit
    476
  - Master Cylinder
    476
  - Caliper
    478
  - Brake Hose
    478
  - Caliper Piston
    478
- Front Fork
  482
  - Rear Brake Hose
    494
  - Front Fork
    500
  - Fourche Avant
    501
- Horquilla Delantera
  501
  - Front Fork Disassembly
    502
  - Inner Tube
    506
  - Damper Rod
    506
  - Base Valve
    508
  - Fork Spring
    508
  - Outer Tube
    508
  - Cap Bolt
    510
  - Front Fork Assembly
    510
- Handlebar
  526
- Grip
  528
- Steering
  534
  - Steering
    536
  - Ring Nut
    540
  - Bearing (Lower)
    540
  - Ball Race
    540
  - Steering Shaft
    540
  - Bearing and Ball Race
    542
  - Under Bracket
    542
- Swingarm
  548
- Rear Shock Absorber
  548
  - Frein Avant Et Frein Arriere
    549
  - Swingarm Disassembly
    550
- Bras Oscillant
  551
  - Bearing and Oil Seal
    554
  - Rear Shock Absorber
    562
- Et Caches Lateraux
  563
- Tuyau D'echappement Et Silencieux
  563
- Radiateur
  563
- Amortisseur Arriere
  565
- Amortiguador Trasero
  565
- Spring (Rear Shock Absorber)
  570
Chapter 6

574
- Electrical Components and Wiring Diagram
  574
- Map-Controlled CDI Unit
  576
  - Bloc CDI Controle Par Microprocesseur
    577
  - Unidad CDI Controlada por Mapa
    579
- Ignition System
  580
  - Inspection Steps
    580
  - Herramientas Especiales
    583
- Combustible
  583
  - Spark Gap Test
    584
  - "Engine Stop" Button Inspection
    584
  - Sistema de Encendido
    585
  - Ignition Coil Inspection
    586
  - CDI Magneto Inspection
    586
  - Neutral Switch Inspection
    588
  - Elektrische Anlage
    589
  - TPS (Throttle Position Sensor) System
    590
- System
  591
  - Couplers and Leads Connection Inspection
    594
  - TPS Coil Inspection
    594
  - TPS Replacement and Adjustment
    596
- Carburateur
  597
- Lighting System
  600
- Magneto CDI
  603
  - Light Switch Inspection
    604
  - Setting
    606
  - Tuning
    606
Chapter 7

606
- Engine
  606
- Vergaser
  607
- Carburador
  607
  - Main System
    610
  - Pilot System
    610
  - Main Jet Adjustment
    612
  - Pilot Screw Adjustment
    612
  - Pilot Jet Adjustment
    614
  - Jet Needle Adjustment
    616
  - Relationship with Throttle Opening
    618
  - Carburetor Setting Parts
    620
  - Examples of Carburetor Setting Depending on Symptom
    622
- Chassis
  626
  - Selection of the Secondary Reduction Ratio (Sprocket)
    626
  - Drive and Driven Sprockets Setting Parts
    628
  - Tire Pressure
    628
  - Front Fork Setting
    630
- Fourche Avant
  631
  - Spring Preload Adjustment
    632
  - Setting of Spring after Replacement
    632
  - Use of Stiff Spring
    634
- Guidon
  635
  - Front Fork Setting Parts
    636
  - Rear Suspension Setting
    638
  - Choosing Set Length
    638
  - Rear Shock Absorber Setting Parts
    644
  - Suspension Setting
    646
- Teleskopgabel
  650
- Federbein
  650

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