Fuel Tank Disposal; Fuel Tank Storage; Fuel Tank Installation - Club Car Carryall 300 2018 Maintenance And Service Manual

FUEL SYSTEM: GASOLINE VEHICLES
WARNING
• Fuel may be under pressure. Use extreme caution when disconnecting fuel line to prevent the spray of
fuel onto hot engine. See Relieving Fuel Pressure on page 23-2.
• Carefully drain any fuel remaining in the hose or pump module into an approved container. Add
drained fuel back into fuel tank or dispose of properly.
9. Disconnect fuel pump module ground wire (7).
10. Loosen screw (9) securing fuel tank retaining strap (4) and remove fuel tank (10).

FUEL TANK DISPOSAL

1. Remove gas cap and fuel pump module from tank. See Fuel Pump Module Removal on page 23-17. The
cap may be discarded or kept as a spare.
2. In a well-ventilated area, flush the fuel tank with water to remove any remaining fuel.
3. In a well-ventilated area, set the tank upside down so that the water can drain out of it. To make sure that the tank
dries completely, allow the tank to sit for 24 hours. See following CAUTION.
CAUTION
• Dispose of wastewater and fuel tank in accordance with local, state, and federal laws and ordinances.

FUEL TANK STORAGE

1. Remove gas cap and fuel pump module from tank. See Fuel Pump Module Removal on page 23-17.
2. In a well-ventilated area, flush the fuel tank with water to remove any remaining fuel.
3. In a well-ventilated area, set the tank upside down so that the water can drain out of it. To make sure that the tank
dries completely, allow the tank to sit for 24 hours.
4. Completely drain gas from fuel pump module and allow to module to dry.
5. After module is completely dry, install in fuel tank. See Fuel Pump Module Installation on page 23-17.
6. Store the tank upside down, with the cap installed, in a well-ventilated area.

FUEL TANK INSTALLATION

NOTE: This gasoline vehicle complies with the California Air Resources Board (CARB) and EPA evaporative
emissions regulations when equipped with SAEJ30R9 1/4 in (6.3 mm) fuel vent hose (CC P/N 102865101)
and 3/16 in (4.78 mm) fuel vent hose (CC P/N 1015137). To remain in compliance with California and EPA
regulations, replace any fuel vent hose on this vehicle with Club Car P/N's 102865101, 1015137, or equivalent.
1. Place fuel tank (10) in vehicle.
2. Secure tank with retaining strap (4).
2.1. Position the strap (4) in the indention of the tank (10) (Figure 23-15, Page 23-19).
2.2. Install the screw (9) into retaining strap (4) and tighten to 26.5 in·lb (3 N·m).
3. Connect fuel pump module ground wire (7) to main wire harness. See following WARNING.
WARNING
• Always install ground wires during reassembly.
2018 Carryall 300 Maintenance and Service Manual
23
Fuel Tank
Page 23-21