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EAS30871
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch
• Starter clutch bolts "1"
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
TIP
While holding the generator rotor with the rotor
holding tool, tighten the starter clutch bolts.
Rotor holding tool
90890-04166
YM-04166
EAS30872
INSTALLING THE GENERATOR
1. Install:
• Woodruff key
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
GENERATOR AND STARTER CLUTCH
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1
5-34
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt "1"
Generator rotor bolt
130 Nm (13.0 m·kgf, 94 ft·lbf)
TIP
While holding the generator rotor "2" with the ro-
tor holding tool "3", tighten the generator rotor
bolt.
Rotor holding tool
90890-04166
YM-04166
3
2
3. Apply:
• Sealant
(onto the stator coil assembly lead grommet)
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
4. Install:
• Generator cover gasket
• Generator cover
Generator cover bolt
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
1
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