Generator And Starter Clutch; Removing The Generator; Checking The Starter Clutch; Installing The Starter Clutch - Yamaha R6 2009 Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator rotor bolt "1"
• Washer
TIP
While holding the generator rotor "2" with the
sheave holder "3", loosen the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
3
1
2. Remove:
• Generator rotor "1"
(with the flywheel puller "2")
ECA13880
To protect the end of the crankshaft, place
an appropriate sized socket between the
flywheel puller set's center bolt and the
crankshaft.
Flywheel puller
90890-01404
YM-01404
1
2
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers
Damage/wear → Replace.

GENERATOR AND STARTER CLUTCH

2
5-27
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear → Replace
the defective part(s).
3. Check:
• Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the
starter clutch gear.
4. Check:
• Starter clutch operation
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the starter clutch gear "1" onto the
generator rotor "2" and hold the generator
rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be
replaced.
c. When turning the starter clutch gear coun-
terclockwise "B", it should turn freely, other-
wise the starter clutch is faulty and must be
replaced.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch "1"
TIP
Be sure to install the starter clutch so that its
side with the arrow mark "a" is facing inward,
away from the rotor.