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OWNER'S MANUAL
FJR13AV(C)
LIT-11626-19-83
3P6-28199-10

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Troubleshooting

   Also See for Yamaha FJR13AV(C

   Summary of Contents for Yamaha FJR13AV(C

  • Page 1

    OWNER’S MANUAL FJR13AV(C) LIT-11626-19-83 3P6-28199-10...

  • Page 2

    EAU10041...

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    Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5

    IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.

  • Page 6

    IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE FJR13AV(C) OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, December 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Opening and closing the Engine oil and oil filter cartridge ... 6-13 Location of important labels ...1-5 cowlings ........3-20 Final gear oil ......... 6-15 Rear view mirrors ......3-21 Coolant ......... 6-17 DESCRIPTION ........2-1 Adjusting the front fork ....

  • Page 8

    Checking the wheel bearings ..6-31 MOTORCYCLE LIMITED Battery ..........6-32 WARRANTY ....... 9-7 Replacing the fuses ......6-33 YAMAHA EXTENDED SERVICE Replacing a headlight bulb ...6-34 (Y.E.S.) ........9-9 Front turn signal light ....6-36 Replacing a rear turn signal light bulb or a tail/brake light bulb ..6-36 Replacing the license plate light bulb ...........6-37...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.

  • Page 10

    Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.

  • Page 11

    Maximum load: been specifically designed for use on create instability due to improper 211 kg (465 lb) (CAL) this motorcycle. Since Yamaha cannot weight distribution or aerody- 212 kg (467 lb) (U49) test all other accessories that may be namic changes. If accessories...

  • Page 12

    SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.

  • Page 14

    SAFETY INFORMATION 1 California only 3 California only 2 California only LOAD LIMIT 3 kg (7 lbs) 3TB-24877-A0 LOAD LIMIT 1 kg (2 lbs) 4BR-24877-A0...

  • Page 15

    SAFETY INFORMATION CAUTION Cleaning with alkaline or 270 kPa, {2.70 kgf/cm }, 39psi acid cleaner, gasoline or 290 kPa, {2.90 kgf/cm }, 42psi solvent will damage windshield. 270 kPa, {2.70 kgf/cm }, 39psi Use neutral detergent. 290 kPa, {2.90 kgf/cm }, 42psi 5JW-00 3P6-21668-00...

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Accessory box (page 3-18) 9. Shock absorber assembly spring preload adjusting lever (page 3-23) 2. Front fork spring preload adjusting bolt (page 3-21) 10.Air filter element (page 6-18) 3. Front fork rebound damping force adjusting knob (page 3-21) 11.Shift pedal (page 3-11) 4.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Storage compartment (page 3-18) 9. Shock absorber assembly rebound damping force adjusting knob (page 3-23) 2. Fuel tank cap (page 3-12) 10.Rear brake fluid reservoir (page 6-25) 3. Fuse box (page 6-33) 4. Windshield (page 3-8) 5.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Rear view mirror (page 3-21) 9. Right handlebar switches (page 3-8) 2. Clutch lever (page 3-10) 10.Brake lever (page 3-11) 3. Left handlebar switches (page 3-8) 11.Throttle grip (page 6-20) 4. Clutch fluid reservoir (page 6-25) 12.Main switch/steering lock (page 3-1) 5.

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10690 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.

  • Page 20: Indicator And Warning Lights

    When this occurs, EAU11080 have a Yamaha dealer check the self- High beam indicator light “ ” diagnosis system. (See page 3-4 for an This indicator light comes on when the...

  • Page 21: Speedometer

    EAU11601 EAU11872 Speedometer Tachometer comes on or flashes while riding, have a Yamaha dealer check the brake system as soon as possible. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on or remains on, have a Yamaha dealer check the electrical circuit.

  • Page 22: Multi-function Display

    INSTRUMENT AND CONTROL FUNCTIONS EAU40290 a fuel reserve tripmeter (which Odometer and tripmeter modes Multi-function display shows the distance traveled on the fuel reserve) a clock a fuel meter a coolant temperature meter a transmission gear display an ambient temperature display a fuel consumption display (instan- taneous and average consumption functions)

  • Page 23

    If this occurs, have a return to the prior mode after refueling Yamaha dealer check the electrical cir- and traveling 5 km (3 mi). Fuel meter cuit.

  • Page 24

    INSTRUMENT AND CONTROL FUNCTIONS With the key in the “ON” position, the Transmission gear display Ambient temperature, instanta- coolant temperature meter indicates neous fuel consumption and aver- the temperature of the coolant. When age fuel consumption modes the key is turned to “ON”, all of the dis- play segments of the coolant tempera- ture meter will appear one after the other and then disappear in order to...

  • Page 25

    INSTRUMENT AND CONTROL FUNCTIONS Ambient temperature mode 20 km/h (12.5 mi/h)] or when Average fuel consumption mode stopped at traffic signals, railroad crossings, etc. Instantaneous fuel consumption mode 1. Ambient temperature 1. Average fuel consumption This display shows the ambient tem- This display shows the average fuel perature from 16 °F to 122 °F in 1 °F in- consumption since it was last reset.

  • Page 26: Handlebar Switches

    Handlebar switches consumption display, “_ _” will be such an error code, note the code num- shown for that display until the ve- ber, and then have a Yamaha dealer Left hicle has traveled 1 km (0.6 mi). check the vehicle.

  • Page 27

    INSTRUMENT AND CONTROL FUNCTIONS Right EAU12493 EAU12660 Windshield position adjusting Engine stop switch “ ” switch “ ” Set this switch to “ ” before starting To move the windshield up, push this the engine. Set this switch to “ ”...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS ECA10061 EAU12830 Make sure that the appropriate setting Clutch lever CAUTION: on the adjusting dial is aligned with the arrow mark on the clutch lever. Do not use the hazard lights for an The clutch lever is equipped with a extended length of time with the en- clutch switch, which is part of the igni- gine not running, otherwise the bat-...

  • Page 29: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU26822 EAU39540 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...

  • Page 30: Abs

    This ABS has a test mode which EAU13070 Fuel tank cap allows the owner to experience the The Yamaha ABS (Anti-lock Brake pulsating at the brake lever or System) features a dual electronic con- brake pedal when the ABS is oper- trol system, which acts on the front and ating.

  • Page 31: Fuel

    Your Yamaha engine has been de- Avoid spilling fuel on the hot en- signed to use regular unleaded gaso- gine.

  • Page 32: Catalytic Converter

    10%. Gasohol ECA10700 CAUTION: containing methanol is not recom- mended by Yamaha because it can The following precautions must be cause damage to the fuel system or ve- observed to prevent a fire hazard or hicle performance problems.

  • Page 33

    INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. NOTE: Make sure that the seats are prop- erly secured before riding. The rider seat height can be ad- justed to change the riding posi- tion. (See page 3-16.) 1. Projection 1.

  • Page 34: Adjusting The Rider Seat Height

    INSTRUMENT AND CONTROL FUNCTIONS EAU39632 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. 1. Rider seat height position adjuster 1.

  • Page 35

    INSTRUMENT AND CONTROL FUNCTIONS 6. Align the projection on the bottom 6. Align the projection on the bottom of the rider seat with the “H” posi- of the rider seat with the “L” posi- tion slot, and then push the rear of tion slot, and then push the rear of the seat down to lock it in place as the seat down to lock it in place as...

  • Page 36: Storage Compartments

    INSTRUMENT AND CONTROL FUNCTIONS EAU40250 EAU39480 Storage compartments Accessory box This vehicle is equipped with two stor- The accessory box is located beside age compartments. the meter panel. Storage compartment A is located un- der the rider seat. (See page 3-14.) To open the accessory box 1.

  • Page 37: Adjusting The Headlight Beams

    The headlight adjusting knobs are used the accessory box. The accessory erence. Have a Yamaha dealer adjust to raise or lower the height of the head- box gets extremely hot especially the position of the handlebars.

  • Page 38: Opening And Closing The Cowlings

    INSTRUMENT AND CONTROL FUNCTIONS EAU39621 Opening and closing the cowlings The cowlings can be tilted back 30 mm (1.18 in) for added ventilation to suit the riding conditions. 1. Quick fastener screw 1. Quick fastener screw 2. Pull the cowling to the open posi- 2.

  • Page 39: Rear View Mirrors

    INSTRUMENT AND CONTROL FUNCTIONS EAU39671 EAU14731 load thereby soften Rear view mirrors Adjusting the front fork suspension, turn the adjusting bolt on The rear view mirrors of this vehicle can This front fork is equipped with spring each fork leg in direction (b). be folded forward or backward for park- preload adjusting bolts, rebound damp- NOTE:...

  • Page 40: Specifications

    INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in 1.

  • Page 41: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU14911 For riding solo, move the spring preload Rebound damping setting: Adjusting the shock absorber adjusting lever in direction (b). For Minimum (soft): assembly riding with a passenger, move the 20 click(s) in direction (b)* This shock absorber assembly is Standard: spring preload adjusting lever in direc- 12 click(s) in direction (b)*...

  • Page 42: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS Do not deform or damage the EAU15301 below and have a Yamaha dealer re- Sidestand gas cylinder in any way, as this pair it if it does not function proper- The sidestand is located on the left side will result in poor damping per- of the frame.

  • Page 43: Ignition Circuit Cut-off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10260 WARNING The vehicle must be placed on the centerstand during this in- spection. If a malfunction is noted, have a Yamaha dealer check the sys- tem before riding. 3-25...

  • Page 44

    5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 45: Auxiliary Dc Jack

    INSTRUMENT AND CONTROL FUNCTIONS EAU39651 EWA14360 Auxiliary DC jack WARNING This vehicle is equipped with an auxilia- To prevent electrical shock or short- ry DC jack in the accessory box. circuiting, make sure that the cap is A 12-V accessory connected to the installed when the auxiliary DC jack auxiliary jack can be used when the key is not being used.

  • Page 46: Pre-operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 47: Pre-operation Check List

    • If necessary, add recommended coolant to specified level. 6-17 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.

  • Page 48

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-20, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...

  • Page 49: Operation And Important Riding Points

    EWA10290 should be on, otherwise have a WARNING Never start the engine or oper- Yamaha dealer check the electrical cir- ate it in a closed area for any Before starting engine, cuit. length of time. Exhaust fumes check the function of the igni- 3.

  • Page 50: Shifting

    OPERATION AND IMPORTANT RIDING POINTS ECA11130 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, always Even with the transmission in warm the engine up before starting the neutral position, do not off. Never accelerate hard when the coast for long periods of time engine is cold! with the engine off, and do not tow the motorcycle for long dis-...

  • Page 51: Engine Break-in

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 52: Parking

    If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.

  • Page 53: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 54

    PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 55: Periodic Maintenance Chart For The Emission Control System

    • Check the air cut-off valve, reed Air induction sys- √ √ valve, and hose for damage. • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 56: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...

  • Page 57

    PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...

  • Page 58

    Front and rear brake √ √ √ √ √ √ 23 * • Check operation. switches • Apply Yamaha chain and cable √ √ √ √ √ √ 24 * Control cables lube or engine oil SAE 10W-30 thoroughly. • Check operation and free play.

  • Page 59

    • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

  • Page 60: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.

  • Page 61

    PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel 1. Place the panel in the original posi- tion, and then install the bolt and quick fastener. 1. Panel B 1. Panel C 2. Bolt 2. Bolt 3. Screw 3. Quick fastener 4.

  • Page 62

    PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel 1. Place the panel in the original posi- tion, and then install the bolts and quick fastener. 1. Panel D 1. Panel E 2. Bolt 2. Bolt 3. Quick fastener 3. Quick fastener screw ECA15420 To install the panel CAUTION:...

  • Page 63: Checking The Spark Plugs

    3. Quick fastener screw such problems yourself. Instead, have To install the panel a Yamaha dealer check the vehicle. 1. Place the panel in the original posi- If a spark plug shows signs of electrode tion, and then install the bolt and erosion and excessive carbon or other the quick fastener screws.

  • Page 64: Canister (for California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Specified spark plug: Tightening torque: Canister (for California only) NGK/CR8E Spark plug: DENSO/U24ESR-N 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) Before installing a spark plug, the spark NOTE: plug gap should be measured with a If a torque wrench is not available when wire thickness gauge and, if necessary, installing a spark plug, a good estimate...

  • Page 65: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19881 2. Place an oil pan under the engine Engine oil and oil filter NOTE: to collect the used oil. The engine oil should be between the cartridge 3. Remove the engine oil filler cap minimum and maximum level marks.

  • Page 66

    An oil filter wrench is available at a seated. 43 Nm (4.3 m·kgf, 31 ft·lbf) Yamaha dealer. 6. Install the new oil filter cartridge, 8. Add the specified amount of the 5. Apply a thin coat of engine oil to...

  • Page 67: Final Gear Oil

    If any page (since the engine oil also or remains on, immediately turn the leakage is found, have a Yamaha deal- lubricates the clutch), do not engine off and have a Yamaha dealer er check and repair the vehicle. In addi- mix any chemical additives.

  • Page 68

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt, and then Tightening torque: Tightening torque: check the oil level in the final gear Final gear oil filler bolt: Final gear oil filler bolt: case. 23 Nm (2.3 m·kgf, 17 ft·lbf) 23 Nm (2.3 m·kgf, 17 ft·lbf) NOTE: 6.

  • Page 69: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant NOTE: The coolant should be between the The coolant level should be checked minimum and maximum level marks. before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 70: Cleaning The Air Filter Element

    If water has been added to the cap when the engine is hot. Clean the air filter element more fre- coolant, have a Yamaha dealer quently if you are riding in unusually The coolant must be changed at the in- check the antifreeze content of wet or dusty areas.

  • Page 71

    PERIODIC MAINTENANCE AND MINOR REPAIR out with compressed air as shown. ECA15410 CAUTION: If the air filter element is damaged, replace it. Make sure that the fuel tank breath- er/overflow hose is not pinched. 1. Air filter case cover 2. Screw 4.

  • Page 72: Checking The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.

  • Page 73

    212 kg (467 lb) (U49) in it, or if the sidewall is cracked, con- * Total weight of rider, passenger, car- tact a Yamaha dealer immediately and go and accessories have the tire replaced. EWA10510...

  • Page 74

    When a tire tread METZELER/Roadtec Z6G begins to show crosswise lines, The front and rear tires should BRIDGESTONE/BT020F have a Yamaha dealer replace be of the same make and de- Rear tire: the tire immediately. sign, otherwise the handling...

  • Page 75: Cast Wheels

    Always adjust the tire air pres- fore each ride. If any damage is parts you choose for your vehicle sure according to the operating found, have a Yamaha dealer re- should be designed specifically for conditions. place the wheel. Do not attempt...

  • Page 76: Clutch Lever

    If leakage before each ride. If the clutch necessary, have a Yamaha dealer ad- lever free play does become excessive, just the brake light switch. and shifting becomes rough or clutch...

  • Page 77: Checking The Front And Rear Brake Pads

    EAU40270 Checking the front and rear Checking the brake and clutch peared, have a Yamaha dealer replace brake pads fluid levels the brake pads as a set. The front and rear brake pads must be...

  • Page 78

    However, if the brake fluid level goes down sud- 1. Minimum level mark DOT 4 brake fluid denly, have a Yamaha dealer Insufficient brake fluid may allow air to check the cause. Refill with the same type of brake enter the brake or clutch systems, pos- fluid.

  • Page 79: Changing The Brake And Clutch Fluids

    Checking and lubricating the clutch fluids cables throttle grip and cable Have a Yamaha dealer change the The operation of all control cables and The operation of the throttle grip should brake and clutch fluids at the intervals the condition of the cables should be be checked before each ride.

  • Page 80: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu-...

  • Page 81: Checking And Lubricating The Centerstand And Sidestand

    Recommended lubricant: cated if necessary. Lithium-soap-based grease EWA10740 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-29...

  • Page 82: Lubricating The Rear Suspension

    The pivoting points of the rear suspen- fork does not operate smoothly, damage and excessive oil leakage. sion must be lubricated at the intervals have a Yamaha dealer check or re- specified in the periodic maintenance pair it. To check the operation and lubrication chart.

  • Page 83: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-31...

  • Page 84: Battery

    Batteries produce explosive hy- To charge the battery battery can cause permanent drogen gas. Therefore, keep Have a Yamaha dealer charge the bat- battery damage. sparks, flames, cigarettes, etc., tery as soon as possible if it seems to To charge a sealed-type (MF) away from the battery and pro- have discharged.

  • Page 85: Replacing The Fuses

    If you do not have access to a The main fuse, the fuse boxes and the sealed-type (MF) battery charg- ABS motor fuse are located under pan- er, have a Yamaha dealer el A. (See page 6-8.) charge your battery. 1. Fuse box 2.

  • Page 86: Replacing A Headlight Bulb

    If a headlight bulb burns Headlight fuse: 4. If the fuse immediately blows out, replace it as follows. 25.0 A again, have a Yamaha dealer Signaling system fuse: 1. Remove panel D (if replacing the check the electrical system. 15.0 A...

  • Page 87

    6. Install the panel. from oil, otherwise the transpar- 7. Have a Yamaha dealer adjust the ency of the glass, the luminosity headlight beam if necessary. of the bulb, and the bulb life will be adversely affected.

  • Page 88: Front Turn Signal Light

    Replacing a rear turn signal If a front turn signal light does not come light bulb or a tail/brake light on, have a Yamaha dealer check its bulb electrical circuit or replace the bulb. 1. Remove the passenger seat. (See page 3-14.)

  • Page 89: Replacing The License Plate Light Bulb

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have 1. Screw the necessary tools, experience, and 2.

  • Page 90: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 91

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 92: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.

  • Page 93

    MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.

  • Page 94: Storage

    Always store your motorcycle in a cool, NOTE: and spark plugs. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on b. Pour a teaspoonful of engine oil against dust with a porous cover. what products to use.

  • Page 95

    MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 96: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Model/quantity: INP-151/4 Overall length: Type: Spark plug (s): 2230 mm (87.8 in) YAMALUBE 4 (20W40) or SAE20W40 Overall width: Recommended engine oil grade: Manufacturer/model: 750 mm (29.5 in) API service SE, SF, SG type or higher NGK/CR8E Overall height: Engine oil quantity:...

  • Page 97

    SPECIFICATIONS 5th: Tire air pressure (measured on cold Operation: 26/28 (0.929) Right hand operation tires): Chassis: Recommended fluid: Loading condition: DOT 4 Frame type: 0–90 kg (0–198 lb) Rear brake: Diamond Front: Caster angle: Type: 270 kPa (39 psi) (2.70 kgf/cm²) 26.00 °...

  • Page 98

    SPECIFICATIONS Voltage, capacity: Headlight fuse: 12 V, 12.0 Ah 25.0 A Headlight: Signaling system fuse: 15.0 A Bulb type: Ignition fuse: Halogen bulb Bulb voltage, wattage × quantity: 10.0 A Radiator fan fuse: Headlight: 15.0 A × 2 12 V, 60 W/55.0 W × 2 Hazard fuse: Tail/brake light: 12 V, 5.0 W/21.0 W ×...

  • Page 99: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 100

    The model label is affixed to the frame under the passenger seat. (See page 3-14.) Record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a Yamaha dealer.

  • Page 101: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 102: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 103: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.

  • Page 104

    CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 105: Yamaha Motor

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...

  • Page 106

    CONSUMER INFORMATION...

  • Page 107: Yamaha Extended Service (y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.

  • Page 108

    Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.

  • Page 109

    INDEX Engine trouble warning light ....3-2 Multi-function display ......3-4 ABS ............3-12 ABS warning light ........3-2 Final gear oil..........6-15 Neutral indicator light ......3-2 Accessories and replacement parts ..6-23 Front and rear brake pads, checking ..6-25 Noise regulation........9-4 Accessory box ........

  • Page 110

    INDEX Tachometer..........3-3 Throttle cable free play, checking ..6-20 Throttle grip and cable, checking and lubricating ........... 6-27 Tires ............6-20 Tool kit ............ 6-1 Troubleshooting ........6-37 Troubleshooting charts ......6-38 Turn signal indicator lights ...... 3-2 Turn signal light or tail/brake light bulb, replacing ..........

  • Page 111

    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.01-1.7×1 CR...

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