Yamaha FJR13AG Service Manual page 254

ECA19290
NOTICE
If the brake pipe flare nut does not turn easi-
ly, replace the hydraulic unit, brake pipes,
and related parts as a set.
TIP
First tighten the brake pipe/joint assembly flare
nuts, then the brake pipe/joint assembly bolts.
6
5
6. Install:
• Brake pipe (front brake master cylinder to
brake pipe/lower joint assembly) "1"
• Brake hose (rear brake master cylinder to
brake pipe/middle joint assembly) "2"
• Brake pipe (brake pipe/upper joint assembly
to front brake calipers) "3"
• Gaskets
New
• Brake pipe union bolts
• Brake hose union bolt
Brake pipe union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
TIP
When installing the brake hose and brake pipes
onto the brake pipe joint assembly or brake hose
joint assembly, make sure that the brake pipes
touch the projections "a" on the hydraulic unit as-
sembly bracket.
a
2
a
7. Install:
• Proportioning valve "1"
ABS (ANTI-LOCK BRAKE SYSTEM)
4
3 3
6 1
2
3
a
1
• Brake pipe (hydraulic unit to proportioning
valve) "2"
Proportioning valve bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
TIP
Temporarily install the brake pipe.
8. Tighten:
• Brake pipe flare nuts
Brake pipe flare nut
16 Nm (1.6 m·kgf, 12 ft·lbf)
ECA19290
NOTICE
If the brake pipe flare nut does not turn easi-
ly, replace the hydraulic unit, brake pipes,
and related parts as a set.
TIP
First tighten the flare nut "3" on the hydraulic unit
assembly end of the brake pipe, then the flare
nut "4" on the proportioning valve end.
4
1
9. Install:
• Brake pipe (proportioning valve to rear brake
hose) "1"
• Brake hose holder "2"
TIP
Temporarily tighten the brake pipe flare nuts and
brake hose holder bolt.
10.Tighten:
• Brake pipe flare nuts "3"
• Brake hose holder bolt "4"
Brake pipe flare nut
16 Nm (1.6 m·kgf, 12 ft·lbf)
Brake hose holder bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
4-81
2
3