Starter/Generator Installation - Club Car Cafe Express Maintenance And Service Manual

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Starter/Generator

STARTER/GENERATOR INSTALLATION

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1. Install the green wire (1) from the F1 terminal to the A2 terminal on the starter/generator (Figure 12-14, Page
12-13). Install a flat washer, lock washer, and nut onto each terminal and tighten to 48 in·lb (5.4 N·m).
2. Position the starter/generator over the mounting bracket so that the bolts will go through the starter/generator
before going through the bracket. Install pivot bolts (5) with the heads of the bolts facing as shown (Figure
12-13, Page 12-12). Install lock nuts (7) finger-tight.
3. Install the adjustment bolt (1) through the adjusting bracket (3) and then through the starter/generator. Install a
lock washer (6) and nut (4) onto adjustment bolt (1) finger-tight (Figure 12-13, Page 12-12).
4. Install starter/generator belt (2) and adjust belt tension as instructed.
5. Connect the yellow wire (2) from the voltage regulator to the DF terminal on the starter/generator (Figure 12-14,
Page 12-13). Install a flat washer, lock washer, and nut onto the terminal. Tighten the nut to 31 in·lb (3.5 N·m).
6. Install the white wire (3) from the solenoid to the F2 terminal on the starter/generator (Figure 12-14, Page 12-13).
Install the black wire (4) from the frame to the A1 terminal on the starter/generator. Install a flat washer, lock
washer and nut onto each terminal, and tighten the nut to 48 in·lb (5.4 N·m).
7. Connect battery and spark plug wire(s). See Connecting the Battery-Gasoline Vehicles on page 1-3.
Page 12-12 2018 Café Express Maintenance and Service Manual
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Figure 12-13 Starter/Generator Installation
ELECTRICAL COMPONENTS: PEDAL-START
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GAS VEHICLE
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