Related Manuals for Index G300.2
Summary of Contents for Index G300.2
- Page 1 OPERATING INSTRUCTIONS Transport Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05 1222/Sp (Transport, Aufstellung, Inbetriebnahme)/20218660...
- Page 2 All rights, including the right to translate, are reserved. © Copyright by INDEX-Werke GmbH & Co. KG Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
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Page 3: Table Of Contents
Operating material to be provided ........................Pumps and tanks ..............................Chip disposal ............................... Disposal of used operating materials ........................ Observing the ground and wastewater regulations ..................Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... - Page 4 Counter spindle .............................. Tool magazine ..............................Workpiece handling unit ..........................Unloading and transporting of separate units ....................Unpack the accessories and check them for completeness ................Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
- Page 5 Loading the machine onto a truck ........................ Suspension and lashing points ........................Only for machines equipped with chip conveyor ..................Only for machines equipped with blank feeder ................... Pressure accumulator ............................ Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
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Page 6: General Note
Chapter 3, “Third-party documentation”. In addition, these data/documents are stored on the controller.* Maschi n endokumentati o n_beachten.ai (* - iXpanel installation required) Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 7: Explanation Of Symbols
This symbol indicates important notes for the proper operation of the machine. Failure to observe this caution may cause malfunctions on the machine. This can result in damage to entire assemblies or parts thereof. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 8: Safety Instructions
Information on transport, installation, commissioning Safety instructions Safety instructions and technical specifications The INDEX user documentation, in particular, the document "Safety Precautions and Technical Details" must be observed. The document is part of the INDEX user documentation. The safety instructions described in this document relate exclusively to the transport, installation, and commissioning of the machine. - Page 9 – that the activated closing function is deactivated in the event of a power failure. (Source EUCHNER GmbH + Co. KG) Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
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Page 10: General Hazards During On-Site Transport
Transporting and lifting aids For lifting and transporting the individual units, only lifting and transporting aids having sufficient capacity and loading platform must be used. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 11: Preparations
– Forklift (only for separate units) – Transport trolley – Transport rollers – Air cushion – Armored rollers – Hydraulic jacks – Forklift truck (only for separate units). Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 12: Space Requirements
Têm que ser consideradas as diretrizes e prescrições aplicáveis do respectivo país. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05 Upoštevati je treba direktive in predpise, ki so veljavni v posamezni... -
Page 13: Ambient Conditions
Ambient conditions See ambient conditions in document “Safety Precautions and Technical Details”. If the actual conditions at the installation site differ from these specifications, be sure to contact INDEX or an INDEX represen- tative. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series... -
Page 14: Power Supply
Chapter 2, “Diagrams and drawings”. Необходимо учитывать соответствующие действующие директи- вы и предписания страны использования. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 15: External Data Transfer
The connection to the internal network (DNC) requires an RJ45 network cable. An additional connection to the external network (IoT) must be made with a sepa- rate RJ45 network cable. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 16: Compressed Air Supply, Pressure Accumulator
Deben cumplirse las prescripciones y las directivas vigentes en el país de utilización. Têm que ser consideradas as diretrizes e prescrições aplicáveis do respectivo país. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 17: Operating Material To Be Provided
15/13 (10 µm absolute). Hydraulic fluid: HLPD 32 Lubricating oil: CGLP 68 Cooling water: Antifrogen N (100 L required) The machine is delivered with a full tank. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 18: Pumps And Tanks
Têm que ser consideradas as diretrizes e prescrições aplicáveis do respectivo país. Transport, Installation, Commissioning Upoštevati je treba direktive in predpise, ki so veljavni v posamezni G300.2 G320.2 (turning length 1400 mm) zero series državi. DIE235EN - 2022-12-05... -
Page 19: Transport
8500 kg approx. 500 kg approx. 500 kg X center of gravity Visualization of a machine in standard version. Check the currently valid installation plan! Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 20: Delivery
– Protruding machine parts hampering the transport may have been removed. – All blank parts of the machine were treated by spray-covering with an anti-rust agent. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 21: Other Separate Units
Have the carrier confirm any damages or missing parts on the bill of lading or delivery form. In case of damages during transport, it is recommended to take photos of the damages for evidence. Inform INDEX or the INDEX representative. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 22: Transporting The Machine - Turning Length 1400 Mm
Lifting device Heavy-duty hook (safety hook 10 t) Stop block (180 mm) Screw cyl. M36x120 8.8 DIE235ZZ_26.tif Load ring M42 Turnbuckle DIE236EN - 2022-12-05 Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series 1222Sp(Transport der Maschine)/20218661 DIE235EN - 2022-12-05... - Page 23 Both should be kept for any new transport of the machine and, if necessary, reassembled as described. Fig.: 3 DIE235ZZ_03.tif Fig.: 4 Fig.: 5 DIE235ZZ_02.tif DIE140ZZ_48.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
- Page 24 When using a hydraulic jack, always lift on one side only. Keep transport lugs, wooden planks, and the associated transport locks for any further transport. Do not return to INDEX or an INDEX representative. DIE235ZZ_04.tif DIE235ZZ_05.tif Fig.: Operator side view Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series...
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Page 25: Working With Hydraulic Jacks
INDEX uses plastic plates or Teflon plates to bridge slightly uneven points and to reduce the rolling resistance. This applies in particular to transporting on irregular or soft grounds such as industrial parquet floors or rubber or PVC-based floor covers. -
Page 26: Lifting And Lowering The Machine With Hydraulic Jacks
• Place suitable timber underneath and secure. • Release the clamp on the bar (b) and push the transport rollers together. DIE235ZZ_06.tif Fig. Locations for hydraulic jacks and transport rollers Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... - Page 27 Place anti-slip mats between the machine and the support of the transport rollers. • Lower the machine onto the transport rollers and remove the jacks (X). DIE235ZZ_07.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
- Page 28 (a) under the machine bed. DIE235ZZ_30.tif DIE235ZZ_31.tif Fig.: Locations for hydraulic jacks and steering gear Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
- Page 29 If a forklift or similar is used for support, the drawbar of the steering gear must be hooked into the coupling provided for this purpose and secured. DIE235ZZ_09_1.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
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Page 30: When Transporting With Air Cushions
– at most flush with the machine bed. Also, be sure to maintain the positions (X and Z) from the outer edge of the machine. Locations of the air-cushion modules G300.2/G320.2 Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... - Page 31 Fig. 2 Placing wooden boards and anti-slip mats Fig.: 3 DIE235ZZ_11.tif Fig.: 3 Locations of the air-cushion modules (with wooden boards and anti-slip mats) under the machine Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
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Page 32: Locations Of The Transport Locks On The Machine
• Removing the transport lock (X) • Swing the operating terminal back to the position outside the work area and screw it to the sliding console. Fig.: a DIE235ZZ_20.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 33: Transport Lock Of Tool Carrier
Before a new transport/change of location, the tool carriers must be moved back to the defined positions, and the transport locks must be installed. DIE235ZZ_17.tif Y motor milling spindle (MMS) DIE235ZZ_18.tif (*TC = tool carrier) DIE235ZZ_16.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 34: Tool Carriers 2 And 3 (Tc* Bottom)
These are braked without power. Before attaching the transport locks, the tool carriers were moved to the following positions: DIE232ZZ_20.tif Z 1650 DIE232ZZ_21.tif (*TC = tool carrier) Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 35: Counter Spindle
TRANSPORT locations of the transport locks on the machine Counter spindle Z 1190 DIE235ZZ_27.tif Tool magazine DIE235ZZ_28.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 36: Workpiece Handling Unit
Workpiece handling unit DIE235ZZ_22.tif Workpiece handling1 shaft Z 3640 Workpiece handling1 flange Z 3694 (relative to center of the gripper and the machine zero point) Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 37: Unloading And Transporting Of Separate Units
After unloading, unpack the machine accessories and check them against the in- formation on the delivery form for completeness (compare with the bill of lading or delivery form). In case of discrepancies, contact INDEX or your INDEX representative. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series... -
Page 38: Installation
See the order confirmation for the precise electrical requirements. The electrical documentation supplied is definitive and binding. They must be available to INDEX's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). The connection must be made with a clockwise rotating field. -
Page 39: Fluidic System
For the appropriate types of lubricating oil, hydraulic fluid, grease, and cooling lubricant, see the Chapter 1, “Information on operating materials” and “Hydraulic diagrams and machine installation plan” in Chapter 2, “Diagrams and drawings”. DIE140ZZ_14.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 40: Installing The Machine
Installing the machine Installing the machine The machine G300.2/G320.2 is equipped with five adjustable feet as standard (see Fig.: “Adjustable machine foot” and “Leveling the entire machine”). However, only the machine feet A, B, and C (wedge shoes) are used here to level the machine. -
Page 41: Leveling The Machine
– Now level the machine in the Z direction using machine feet B and C. DIE140ZZ_36.tif Fig.: Example precision spirit level 0.10 mm/m (Roeckle) Fig.: 1 DIE140ZZ_51.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 42: Leveling In The Y Direction
– Then place a second spirit level on a surface as described in Fig.: 2. (Y direction) – Now align the machine in the Y direction using the wedge A. Fig.: 2 DIE235ZZ_25.tif Fig.: Leveling the machine in the Y direction Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... - Page 43 After completing the leveling procedure, remove the spirit lev- els from the machine. In addition, all covers must be reinstalled, and all access doors must be closed. DIE235ZZ_19.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05...
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Page 44: Installation And Leveling Of Configuration Levels And Add-On Equipment
± 0.1 mm/m accuracy. (For further information, see the corresponding installation plan in Chapter 2, “Dia- grams and drawings”.) Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 45: Installation And Leveling Of The Chip Conveyor
Due to the different chip conveyors that can be installed on the machines, the respective manufacturer's documentation must be observed during installation. Fig.: a DIE134ZZ_32.tif DIE134ZZ_25.tif DIE134ZZ_31.tif Fig. b DIE134ZZ_26.tif DIE134ZZ_27.tif DIE012ZZ_51.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 46: Commissioning
Chapter 1, Instructions: “Information on operating materials” and “Hydraulic diagrams” and “Machine installation plan” (Chapter 2, “Diagrams and drawings”). Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 47: Pressure Accumulator
The start-up report and the storage medium are located in the document pocket in the door of the control cabinet. Switching on the machine See document “Operating the Machine”. Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 48: Relocation
Replace filling/breathing filters on the hydraulic and cooling units with a blanking plug. DIE009ZZ_22.tif DIE009ZZ_23.tif Fig.: Example of filler neck and blanking plug Example: Filling and breathing filter by ARGO-HYTOS GmbH DIE140ZZ_44.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 49: Additional Information For A New Transport Of The Machine
In the event of obvious damage such as deformation or cracks, it must no longer be used. Fig.: DIE235ZZ_29.tif View of lifting device equipment as a whole – with turnbuckle Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 50: Drive Area Guard
(glass scale). DIE140ZZ_48.tif DIE235ZZ_02.tif DIE235ZZ_03.tif Stop blocks View: Rear of the machine DIE235ZZ_26.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 51: Loading The Machine Onto A Truck
1. First, the wooden planks (f) and the transport lock (2) of the work area door must be mounted again. 2. Swivel the operating terminal back in and secure it with the transport locks (1). DIE235ZZ_01.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 52: Suspension And Lashing Points
(f). In addition, several side panels (Z) on both sides of the machine must be removed. DIE235ZZ_04.tif Y´ Y´ Y´ DIE235ZZ_14.tif DIE235ZZ_13.tif Transport, Installation, Commissioning G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... -
Page 53: Only For Machines Equipped With Chip Conveyor
Têm que ser consideradas as diretrizes e prescrições aplicáveis do respectivo país. Upoštevati je treba direktive in predpise, ki so veljavni v posamezni državi. Käyttömaassa voimassa olevia direktiivejä ja määräyksiä on noudatet- Transport, Installation, Commissioning tava G300.2 G320.2 (turning length 1400 mm) zero series DIE235EN - 2022-12-05... - Page 54 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...
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