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OPERATING INSTRUCTIONS
Maintenance Instructions
Maintenance Instructions
MS32-6.3
DIM105EN - 26.04.2022
2022-04-26/Sp/Wartungsanleitung/20054504

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  • Page 1 OPERATING INSTRUCTIONS Maintenance Instructions Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022 2022-04-26/Sp/Wartungsanleitung/20054504...
  • Page 2 This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil law. All rights reserved, including for translation. © Copyright by INDEX-Werke GmbH & Co. KG Hahn & Tessky...

  • Page 3: Table Of Contents

    AM340 - Visual inspection of the fire extinguishing system................... 46 AM370 - Check gas springs on the control cabinet door, replace if necessary............47 Service Interval - 1.000 Operating hours......................51 Maintenance Summary - 1.000 Operating hours....................52 BM010 - Customer area............................53 Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 4 Service Interval - 5 Years............................77 Maintenance Summary - 5 Years...........................78 IM020 - Replace the pressure accumulator......................79 Service Interval - 8 Years............................83 Maintenance Summary - 8 Years...........................84 JM020 - Replace the window pane........................85 Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 5: Preface

    Considering the interactions between cooling lubricant, the material used in each case, any additives, etc., INDEX 's approval is limited to the basic safety of using the cooling lubricant on the machine. The testing and avoidance of interactions are the responsibility of the operator, INDEX rejects any liability.
  • Page 6 Pressure accumulators with a volume of ≤ 1 L are not subject to testing and labeling according to the current issue of the pressure equipment directive. The directives and regulations applicable in the country of use must be followed. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 7: Safety Instructions

    Safety Precautions and Technical Details The INDEX TRAUB user documentation and, in particular, the document “Safety Precautions and Technical Details” must be observed. The document is part of the INDEX TRAUB user documentation. Carrying out maintenance work Authorized and trained personnel Maintenance is to be performed only by authorized and trained personnel.
  • Page 8 6 months. For the flexible, pressurized hydraulic hose lines used by INDEX TRAUB , empirical values are available for very different periods of use, some of which exceed 10 years.

  • Page 9: Service Interval - Care Activities

    Service Interval - Care activities Service Interval - Care activities Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 10: Maintenance Summary - Care Activities

    - Clean collets and base body AM335 - Remove, inspect, lean and reinstall the spindle liner tubes AM340 - Visual inspection of the fire extinguishing system AM370 - Check gas springs on the control cabinet door, replace if necessary Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 11: Am012 - Check The Work Area Door And Window Pane

    (tetrachloromethane). If a workpiece has hit an inspection window, the viewing and laminated panes must be replaced immediately by the INDEX service. This is necessary regardless of the extent of damage. Even with minimal damage, the impact resistance of the pane can no longer be guaranteed.
  • Page 12 Example: Safety label – window pane 2006 Year of manufacture Protection class and EN standard Manufacturer INDEX part number Check safety label of the window pane. 3. Clean outer pane (window pane). 4. Clean inner pane (single-pane compound glass). 5. Check the work area door for ease of movement. To do so, open and close the work area door.

  • Page 13: Am014 - Check The Pressures On The Machine

    Procedure The pressure values specified here must absolutely be observed. If the values specified here differ from the values on the machine, be sure to contact the INDEX hotline, INDEX service or an INDEX representative. Check pressure values Maintenance Instructions MS32-6.3...

  • Page 14: Am027 - Check Hydraulic And Lubrication Systems

    Notes on Operating Materials must be observed. Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 15 Maintenance Summary - Care activities Example: Hydraulic unit MS32-6.3 Accumulator drain valve Pressure gauge for system pressure Hydrostatic pressure gauge Hydraulic fluid filter Filter bowl Requirement Depressurize the hydraulic and lubrication systems by opening the accumulator drain valve. Power off the machine and secure it against accidental power on.
  • Page 16 6. Check components for damage. Alternatively, the following procedure can be used! Log damage to components and initiate follow-up measures such as ordering, and schedule the replacement with the machine manufacturer or its country representative. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 17: Am030 - Visual Inspection Of All Fluid Lines And Electrical Cables

    Replaced fluid lines must be tightened to the torque specified by the manufacturer. Procedure 1. Visual inspection of all fluid lines. Electrical equipment or parts thereof are under dangerous voltage. Electric shock. Caution Switch off the machine and lock it out. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 18 3. Workpiece feeders (robots, bar loaders or bar loading magazines) 4. Workpiece removal units (robots) 5. Additional or hand-held control unit 6. Other optional accessories Have damaged cables replaced immediately by a qualified electrician. Visual inspection of all electrical cables. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 19: Am032 - Check Pre-Pressure Of Pressure Accumulators

    The values for pressure accumulator pre-tension of each machine type are: MS16-6, MS22-6, MS22-8, MS24-6 68 bar MS32-6.2, MS32-6.3, MS40-6, MS40-8, MS52-6.3 68 bar The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators. Procedure 1.
  • Page 20 Maintenance Summary - Care activities accumulator needs to be replaced. Be sure to observe the maintenance interval IM... (5 years) and the associated maintenance activities at the end of the maintenance instructions. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 21: Am035 - Replace The Breathing Filter At The Filler Neck Of The Hydraulic Fluid Tank

    Use only the original filters according to the spare or wear parts list. Only filters with retained particle sizes described in the fluid plans must be used. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 22 Maintenance Summary - Care activities Procedure Example: Filling and breathing filters of hydraulic and lubrication systems (by ARGO-HYTOS GmbH) Replace breathing filter. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 23: Am043 - Check Pneumatic System (Visual Inspection)

    Check pressure setting on pressure gauge. Check fluid lines. Check silencers. Drain off condensate. Check filters, replace if necessary. Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 24 Maintenance Summary - Care activities Example: Pneumatic maintenance unit (Festo) MS32-6.3 MS24-6 Compressed air supply line Shut-off valve, manually operated Filter regulating valve (factory setting 6 bar/ min. 3.0 bar or 4.0 bar) Fire shutter branch module b’ Fire protection system choke Switch-on valve (electrically operated) with silencer Pressure regulation “loading magazine”...
  • Page 25 Maintenance Summary - Care activities Example: Various silencer versions from FESTO Check silencer, replace if necessary. 3. Drain off condensate. 4. Check filters, replace if necessary. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 26: Am055 - Cleaning Of The Machine

    Chips and sludge accumulate here, which, for example, immediately contaminate the cooling lubricant when it is replaced. Eventually, this may also lead to damage and thus to a failure of the system. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 27 7. Cleaning of chip conveyor, vacuum rotation filter and clean tank. For these containers/tanks, special attention must be paid to cleaning the respective corners of these containers. Experience has shown that this is where most of the debris settles. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 28: Am060 - Swiveling Synchronous: Check Swivel Axes

    Hirth couplings are installed on all current INDEX MS machines with swivel axes to lock the axis in the working positions. If the swivel axis is not exactly aligned with the tooth gap in the center of the tooth during locking, the corresponding angular error is mechanically overridden during locking.

  • Page 29: Am065 - Check Stäubli Robot

    Use only the original parts according to the manufacturer’s spare or wear parts list! Failure to observe this warning may result in considerable damage to the robot or the machine. Perform maintenance according to the manufacturer's instructions. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 30: Am080 - Clean And Lubricate Chucks

    Use personal protective equipment (e.g., protective gloves) Clean chuck. 2. Lubricate chuck according to manufacturer’s instructions. 3. Remove, wash and oil chuck. 4. Clean chuck/collet of synchronous device (if necessary completely remove) and lubricate (observe the manufacturer's instructions). Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 31: Am095 - Check Work Area Light (Visual Inspection)

    This prevents premature clouding of the light surfaces. Clean light surfaces. Only use a cloth soaked in normal household detergent. 2. Check all lamps (visual inspection). Example: Work lamp MTAL 4 S (Waldmann)* Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 32 Due to design or technical changes, illustrations in this document may differ from the delivered product. Check the lamps for damage. If cooling lubricant has already penetrated into the work area light, the lamp must be replaced. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 33: Am098 - Clean Cooling Lubricant Outlet On Spindle Carrier

    If debris (chips) is clearly visible behind the blanking plug ( 7 ), the area behind the spindle cover must be cleaned. To carry out this activity, you must contact the INDEX hotline, INDEX Service or an INDEX representative. Procedure Example: Spindle carrier cover with cooling lubricant outlet MS24-6/MS32-6.3...
  • Page 34 Various panels or covers may have to be removed. Clean drain holes (6). 4. Repeat the process until the injected oil freely flows out of the drain holes. 5. Replace the blanking plug (7) and reinstall any removed panels or covers. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 35: Am110 - Check The Window Pane At The Level Sensor Of The Vacuum Rotation Filter

    3. Check the window pane on the sensor. Alternatively, the following procedure can be used! If the window pane is very dirty, the pane must be cleaned on the inside of the cooling lubricant tank. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 36 Make sure that no debris such as chips or the like adhere to the rags or paper towels, which may scratch the window pane. . Figure 3: Window pane on the sensor (view from inside) Reattach cover (Y) and fasten with screws. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 37: Am123 - Check Coolant

    The coolant used here must be checked continuously for its condition like other coolants. Cooling diagram MS24-6/ MS32-6.3 “Cold” circuit “Warm” circuit Control cabinet cooling...
  • Page 38 2. Check fluid lines for damage such as buckling and abrasions, and for liquid leaks. If necessary, replace fluid lines. Record the age or date of replacement of fluid lines in the service, testing and maintenance schedules or reports. Example: Cooling water distribution unit MS24-6/ MS32-6.3 Shut-off valve 1 Shut-off valve 2...

  • Page 39: Am135 - Removing Clamping Element Holder

    Removal of the clamping element holder is necessary as part of regular cleaning of the machine. To support dismantling that is easier on the bearings, INDEX requires the use of the integrated forcing pins in the clamping element holder when dismantling the clamping element holder.
  • Page 40 . 2. Hold clamping element holder and tighten forcing pins (1) crosswise. Clamping element holder is pushed out. Remove clamping element holder from spindle nose. 3. Clean clamping element holder, observing manufacturer's documentation. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 41 5. Mount clamping element holder on spindle nose. Insert cylinder head screws (2) and tighten them crosswise in 2 steps. Step 1: Tightening torque = 8 Nm. Step 2: Tightening torque = 15 Nm. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 42: Am240 - Locking The Spindle

    In this case, lock the spindle with a pin (see example) so that spindle rotation is no longer possible. These devices are components of the machine and are included with the accessories. Example: Spindle lock MS32-6.2 MS32-6.3 MS40-6 MS40-8 MS52-6.3 Maintenance Instructions MS32-6.3...
  • Page 43 Turn the spindles by hand until the locking pin can be mounted. 3. Be sure to remove the spindle lock (device/locking pin) after finishing the work. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 44: Am290 - Clean Collets And Base Body

    To clean the collets, sufficient quantities of cleaning agent such as benzine as well as grease (oil-resistant) for greasing the collets are necessary. For the operating Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 45 To do so, be sure to follow the “AM... Lock spindles” maintenance activity. Procedure Example: Clamping system ToPlus (Hainbuch) MS32-6.3 Base body – bonded to the clamping tube Clamping element holder Collet...
  • Page 46 5. Grease collet (oil-resistant grease) 6. Screw base body (1) into the clamping tube (6) and into the spindle again using the installation tool. Use the installation tool for this purpose. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 47 Bonded (Loctite ® 221) set screw Check the clamping element holder. Valid for all machines MS32-6.3, MS40-6 and MS40-8 with TOPlus clamping system, robot and cooling lubricant device through the main spindle. Before reinstalling the clamping element holder, make absolutely sure that the holes marked X are closed with set screws. The...

  • Page 48: Am335 - Remove, Inspect, Lean And Reinstall The Spindle Liner Tubes

    The spindle liner tubes must be periodically removed and inspected. Chips in the clamping tube may damage the spindle liner tubes. Hainbuch offers various tools for removal and installation. Example: Manual changing device (Hainbuch) Example: Spindle liner tube and bush with mounting tool Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 49 6. Reinstall the bushing and spindle liner tube. Turn the bushing to the appropriate position so that it engages noticeably in the base body. 7. Remove the mounting tool. 8. Reinsert the collet using the changing device. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 50: Am340 - Visual Inspection Of The Fire Extinguishing System

    Check sticker for manufacturing date. 3. Check sticker for inspection date. 4. Check sticker for battery replacement. 5. Log all work carried out in the service, inspection and maintenance schedules/ logs of the customer and the manufacturer. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 51: Am370 - Check Gas Springs On The Control Cabinet Door, Replace If Necessary

    If, however, the door greatly distorts when opening, this is a sign that one of the two gas springs is defective and must be replaced. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 52 If the door bends on one side or even leaves its Open position, both gas springs or only the defective gas spring needs to be replaced. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 53 When installing the new gas spring, make sure that the installation position (flush) is oriented in the moving direction of the control cabinet door. Improper installation may cause immediate destruction of the new gas spring. such as bending or kinking. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 54 Maintenance Summary - Care activities Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 55: Service Interval - 1.000 Operating Hours

    Service Interval - 1.000 Operating hours Service Interval - 1.000 Operating hours Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 56: Maintenance Summary - 1.000 Operating Hours

    Maintenance Summary - 1.000 Operating hours It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM106EN - 26.04.2022. BM010 - Customer area Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 57: Bm010 - Customer Area

    Interval for a filter change. Interval for testing the cooling lubricant. Maintenance contents from the user documentation of additionally purchased peripheral devices that were not obtained from INDEX can also be transferred to this area. The procedure for creating your own individual maintenance intervals/contents is described in the XPANEL document.
  • Page 58 Maintenance Summary - 1.000 Operating hours Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 59: Service Interval - 2.000 Operating Hours

    Service Interval - 2.000 Operating hours Service Interval - 2.000 Operating hours Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 60: Maintenance Summary - 2.000 Operating Hours

    - Check MS guard switch/interlock CM290 - Check IEMCA loading and unloading system CM330 - Check gas springs on the control cabinet door, replace if necessary CM480 - Check operating panel for general condition Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 61: Cm010 - Checking The Inspection And Maintenance Schedules/Logs

    Requirement Compliance with and implementation of the inspection and maintenance schedules/logs increases process capability and the life of the INDEX turning and machining center. Procedure Machine that has not been maintained and serviced. Shorter life of the machine, lower process capability.

  • Page 62: Cm032 - Check Hydraulic System

    The hydraulic fluid must be changed periodically to ensure reliable operation of the machine. Review of the maintenance and service logs. Requirement Example: Hydraulic unit MS32-6.3 Accumulator drain valve Pressure gauge for system pressure Hydrostatic pressure gauge...
  • Page 63 Check oil level in the sight glass of the hydraulic fluid tank Procedure 1. Check all hydraulic blocks, distributors, valves, and pumps for leaks and function. 2. Check hydraulic system pressure and related sensors (sensor system). Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 64 Enter in the customer’s service, inspection and maintenance schedules. 21. Clean hydraulic fluid and hydraulic fluid tank. This activity is not part of maintenance by INDEX personnel. This activity is to be performed by the customer. Maintenance Instructions MS32-6.3...

  • Page 65: Cm046 - Replace Hydraulic Fluid Filters

    A suitable container should be ready for the disposal of the filter and the residual oil in the filter bowl. Procedure Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power on. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 66 (Y) back into the tank! Remove filter (Z). 3. Clean filter bowl (Y) and insert a new filter (Z). Reinstall the filter bowl and tighten by hand until it stops. Then back off the filter bowl 1/8 turn. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 67: Cm060 - Check Pre-Pressure Of Pressure Accumulators

    The values for pressure accumulator pre-tension of each machine type are: MS16-6, MS22-6, MS22-8, MS24-6 68 bar MS32-6.2, MS32-6.3, MS40-6, MS40-8, MS52-6.3 68 bar The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators. Procedure 1.
  • Page 68 Maintenance Summary - 2.000 Operating hours accumulator needs to be replaced. Be sure to observe the maintenance interval IM... (5 years) and the associated maintenance activities at the end of the maintenance instructions Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 69: Cm080 - Inspection Of Water Cooling Equipment (Option)

    4. Check water level in the tank, top up if necessary. 5. Check water filter and related sensors. Alternatively, the following procedure can be used! Clean water filter, and replace if necessary. 6. Check water flow monitoring. 7. Check water temperature and related sensors. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 70: Cm150 - Inspection Of The Pneumatic System

    Check fluid lines. Check silencers. Drain off condensate. Check filters, replace if necessary. Example: Pneumatic maintenance unit (Festo) MS32-6.3 MS24-6 Compressed air connection Switch-on valve, manually operated Filter regulating valve (factory setting 6 bar/ min. 3.0 bar or 4.0 bar) Fire shutter branch module b’...
  • Page 71 5. Check the condensate drain. Fully drain off condensate. 6. Check micro filters. Example: Filter cartridge by FESTO Replace filter cartridge and verify filter fineness. Example: Various silencer versions from FESTO Replace silencer. 9. Check pneumatic system pressure and related sensors. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 72 Maintenance Summary - 2.000 Operating hours 10. Check pneumatic sealing air pressure and related sensors. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 73: Cm180 - Checking The Window Pane

    Protection class and EN standard Manufacturer INDEX part number Check the inspection label: year of manufacture, resistance class, manufacturer (logo) of the window pane, INDEX part no. Procedure Workpieces forcefully expelled from the workpiece clamping device or chips resulting from cutting operation are not held back by the destroyed pane.

  • Page 74: Cm260 - Check Ms Guard Switch/Interlock

    5. Check the seals of the work area doors. 6. Check the general condition of the work area door, e.g., for damage. 7. Log the checks in the service, inspection and maintenance schedules/logs of the customer/INDEX. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 75: Cm290 - Check Iemca Loading And Unloading System

    5. Check the guide rollers in the IEMCA. 6. Check the general condition of the work area door, e.g., for damage. 7. Log the checks in the service, inspection and maintenance schedules/logs of the customer/INDEX. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 76: Cm330 - Check Gas Springs On The Control Cabinet Door, Replace If Necessary

    If, however, the door greatly distorts when opening, this is a sign that one of the two gas springs is defective and must be replaced. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 77 If the door bends on one side or even leaves its Open position, both gas springs or only the defective gas spring needs to be replaced. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 78 When installing the new gas spring, make sure that the installation position (flush) is oriented in the moving direction of the control cabinet door. Improper installation may cause immediate destruction of the new gas spring. such as bending or kinking. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 79: Cm480 - Check Operating Panel For General Condition

    Check operating panel for tightness – free of oil and condensate. 2. Check operating panel keyboard, and replace keys if necessary. 3. Record replacement date of the backup battery of the operating panel and the ARTIS card. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 80 Maintenance Summary - 2.000 Operating hours Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 81: Service Interval - 5 Years

    Service Interval - 5 Years Service Interval - 5 Years Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 82: Maintenance Summary - 5 Years

    Maintenance Summary - 5 Years It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM106EN - 26.04.2022. IM020 - Replace the pressure accumulator Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 83: Im020 - Replace The Pressure Accumulator

    The pressure accumulator must be replaced as specified in the user manual of the manufacturer. Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 84 Industrial Safety Regulation BetrSichV is binding here. The locally valid guide lines and regulations must be taken into consideration. Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 85 Maintenance Summary - 5 Years Procedure Example: Pressure accumulator Replace the pressure accumulator. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 86 Maintenance Summary - 5 Years Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 87: Service Interval - 8 Years

    Service Interval - 8 Years Service Interval - 8 Years Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 88: Maintenance Summary - 8 Years

    Maintenance Summary - 8 Years It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM106EN - 26.04.2022. JM020 - Replace the window pane Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...

  • Page 89: Jm020 - Replace The Window Pane

    The polycarbonate panes are subject to natural aging and therefore must be subjected to regular visual inspection. Through contact with cooling lubricant, the aging process is accelerated even further. Example: MS32-6.3 window pane of work area door 1 (Fig. 1) Outer design pane (PMMA) Center pane (polycarbonate)
  • Page 90 Use a suitable suction lifter to secure the front cover/design pane during assembly and disassembly. Example: Bohle suction lifter for panes up to 60 kg and 100 kg (Fig. 2) Procedure Example: MS32-6.3 window pane of work area door 2 (Fig. 3) Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 91 Secure the pane (39.2kg) additionally with a suitable suction lifter. Remove design pane, carefully place aside and secure against tipping over. Example: MS32-6.3 window pane of work area door 3 (Fig. 4) Cut open the sealant (s) on the inside of the window pane with a suitable cutter (see Fig.
  • Page 92 Maintenance Summary - 8 Years Example: MS32-6.3 window pane of work area door 4 (Fig. 5) Remove the clamping frame (x) of the glass package. Loosen and remove all screws from the clamping frame (see Fig. 5). Maintenance Instructions MS32-6.3...
  • Page 93 Maintenance Summary - 8 Years Example: MS32-6.3 window pane of work area door 5.1 (Fig. 6) Remove clamping frame (X) and glass package (Y) (see Fig. 6). 5. For assembly, follow the steps in reverse order. Ensure proper cleanliness during the installation.
  • Page 94 Maintenance Summary - 8 Years Example: MS32-6.3 window pane of work area door 5.2 (Fig. 7) Clamping frame Inner and center panes Screws (22x) Reinstall the glass package and clamping frame. After installation, tighten all screws (z) in Fig. 7) to the prescribed torque.
  • Page 95 (Terostat 930 gray is used at the factory). (See Fig. 8) Example: MS32-6.3 window pane of work area door 5.3 (Fig. 9) Checking the sealing tape (d) on the clamping frame. Be sure to check the sealing tape on the clamping frame before reinstalling the design pane.
  • Page 96 Maintenance Summary - 8 Years Example: MS32-6.3 window pane of work area door 6 (Fig. 10) Reinstall the front cover or front pane/design pane (a). There are 2 set screws (g) in the upper area of the work area door to help with installation. The design pane (a) can be hooked onto these set screws.
  • Page 97 Maintenance Summary - 8 Years Example: MS32-6.3 window pane of work area door 10 (Fig. 12) Example: MS32-6.3 window pane of work area door 8 (Fig. 13) Align work area door. (Horizontal adjustment at the top) Loosen all M6 screws (6x) of the two roll pins (r – left and right). The roll pin can then be swiveled around one of the three screws (see Fig.: 13).
  • Page 98 Maintenance Summary - 8 Years viewing panes and aligning the work area door is identical for the work area door on the rear of the machine. The view is only inverted. Maintenance Instructions MS32-6.3 DIM105EN - 26.04.2022...
  • Page 100 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Str. 92 D-73730 Esslingen, Germany Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...

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