Related Manuals for Index ABC
Summary of Contents for Index ABC
- Page 1 OPERATING INSTRUCTIONS Transportation, Installation, Commissioning Refer to additional sheet: Important information before commissioning LL1602.10043 - 04.08.2014 0814/Pr/Sp (Transport, Aufstellung, Inbetriebnahme)
- Page 2 The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are reserved. © Copyright by INDEX-Werke GmbH & Co. KG, TRAUB Drehmaschinen GmbH & Co. KG 2014 Transportation, Installation, Commissioning LL1602.10043 - 04.08.2014...
-
Page 3: Table Of Contents
Pressure accumulator ..............................Other separate units ..............................Transportation equipment ............................. Unloading the machine with a crane ..........................Quick start manual for Transport ABC ........................Preparations ..................................Transportation with a fork lift ............................Transportation with casters .............................. Placing the machine ................................ - Page 4 CONTENTS Installation ..................................Electrical connection ................................ Important notes ................................Putting-up and Levelling the Machine ..........................Putting-up and alignment of attachments ........................Anchoring the Machine ..............................Commissioning ................................. Cleaning the Machine ............................... Checking supplies, restocking ............................Pressure accumulator ..............................Removing the shipping brackets ............................Attaching the filler/breather filter .............................
-
Page 5: Safety Instructions
Shipping brackets are identified by their red color. Improper shipment, installation or commissioning often leads to accidents, damage or malfunction of the machine which INDEX will accept no liability for and which will not be covered by the warranty. Before the delivery, you should carefully plan the shipment to the installation site, the unloading, the installation and the commissioning of the machine. -
Page 6: Dimensions And Masses
SAfETy INSTRUCTIONS Instructions for shipment, installation, commissioning Dimensions and masses For the masses of the machine and the control cabinet see the appropriate ma- chine installation diagram in the chapter "Working data." For the masses of separate units e.g. chip conveyor, bar feed, bar loading magazine etc. -
Page 7: Preparations
PREPARATIONS Preparations This chapter is addressed to all personnel in charge of the installation. On the basis of the following instructions, the installation site can be prepared for immediate installation and commissioning of the machine. Make sure that the delivery, the unloading and the placement of the machine from the unloading location to the installation site are planned carefully. -
Page 8: Space Requirements
Bar supports, bar feeders and bar loading magazines must always be anchored. (For instructions see the appropriate operating instructions and the machine installa- tion diagram in the chapter "Working Data"). When using a bar feed or a bar loading magazine INDEX recommends anchoring the machine as well. Environmental Conditions See Environmental Conditions in the document “Safety instructions”... -
Page 9: Power Supply
PREPARATIONS Power supply Keep the cables for mains supply to the machine as short as possible. Cable cross section must be adequate. Power supply for the PLC and for the NC must be stable, i.e. the voltage fluctua- tion must not exceed +10% - 10%. The cables must comply with the regulations of the local electricity suppliers and the locally valid regulations. -
Page 10: External Data Transfer
PREPARATIONS External data transfer Data lines must not run directly next to power lines. When you intend to transmit data from/to an external computer or memory, appro- priate metal ducts for the data lines must be installed. Media to be provided –... -
Page 11: Pumps And Tanks
PREPARATIONS Pumps and Tanks Change of hydraulic oil and coolant is part of regular maintenance. For filling the hydraulic oil tank of the machine a pump with a 10 µm-microfilter (absolute) is required. The pump may be used only for this purpose. For emptying the hydraulic oil tank and the coolant tank an ordinary pump is suf- ficient. -
Page 12: Transport
This might be enclosed with one of the separate units. Transportation equipment The transportation equipment is either packed separately or enclosed with other units. The transportation equipment is generally charged for. When returning it to INDEX after installation, a refund will be paid. Transportation, Installation, Commissioning LL1602.10043 - 04.08.2014... - Page 13 Missing goods or damages can confirmed on the note of delivery by the shipping company. In case of damage it is recommended to take photographs for easier proof. Please notify INDEX or INDEX agency. Transportation, Installation, Commissioning LL1602.10043 - 04.08.2014...
-
Page 14: Unloading The Machine With A Crane
TRANSPORT Unloading the machine with a crane Unloading the machine with a crane Suspended loads! Fatal danger by a crushing machine. Do not step under suspended loads and use only the permitted transportation equipment. Height of crane hook above ground level: Height of the unit (e.g. -
Page 15: Quick Start Manual For Transport Abc
INDEX ABC QUICk START mANUAl fOR TRANSPORT ABC Unloading the machine with a crane Method of Slinging Mass of machine ca. 2900 kg Kunde: _______________________________________________________ Mass of tackle, Auftr.-Nr.: ________________ Masch. Nr: ______________________ complete ca. 75 kg Attention! Check the slings/chains for proper attachment in the transport hooks before lifting the machine. - Page 16 Transport of the machine by fork lift truck QUICk START mANUAl fOR TRANSPORT ABC min. 1700 Unloading the machine with a crane min. 1700 Fig. 2 L16 01.10 041_10 Securing devices for Transport Before start-up all securing devices for the transport must be removed. Shipping brackets are identi- fied by their red color.
-
Page 17: Preparations
The fork may be placed under the machine only from the front of the machine. The minimum specified length of the fork must be observed. See Fig. 2. For mass of the machine refer to chapter "Transport instructions". (Quick start manual for Transport ABC) Transportation, Installation, Commissioning LL1602.10043 - 04.08.2014... -
Page 18: Transportation With Casters
PREPARATIONS Transportation with casters Transportation with casters Use transportation casters when there is no suitable crane, a mobile crane or when a fork lift truck cannot be used at the installation site. The advantage of casters is the low loading height which allows loading and un- loading the machine using a hydraulic jack. - Page 19 PREPARATIONS Transportation with casters Notes on lifting with hydraulic jacks: – Always put first the fix castors under the machine first and then the swivel cas- tors. – With the fix castors the resting plates must always protrude over the edges of the load to be transported –...
-
Page 20: Placing The Machine
PREPARATIONS Placing the machine Placing the machine When the final installation site has been determined and prepared, the machine can be directed there and put down carefully. Placing the machine ..with a crane or a mobile crane Lift the machine with the crane until it is suspended. When you have moved the machine on casters to the installation site pull these out from under the machine. - Page 21 PREPARATIONS Placing the machine If a forklift cannot be used for lowering the machine you must select a transporta- tion means corresponding to the lifting height of the hydraulic jacks. In this case we recommend the use of casters, as they require a lower lifting height.
-
Page 22: Unloading And Transporting Separate Units
The accessories must be checked against the delivery note for completeness after unloading and unpacking (Compare with bill of lading or delivery note). In case of discrepancy please contact Index or a INDEX agency. Transportation, Installation, Commissioning LL1602.10043 - 04.08.2014... -
Page 23: Installation
See the order confirmation for the precise electrical requirements. The electrical specifications provided are decisive and binding. They must be available to INDEX/TRAUB's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). Be sure to observe the clockwise phase sequence for the connection. -
Page 24: Putting-Up And Levelling The Machine
INSTAllATION Putting-up and levelling the machine Putting-up and Levelling the Machine When the instructions in the chapter "Preparations" have been followed there should be no problems with the putting up and adjustment of the machine. As standard the machine is provided with levelling pads (3, 4, 5 and 7). The level- ling pads consist of an adjusting screw (11), a levelling plate (9) and a locking nut (10). -
Page 25: Putting-Up And Alignment Of Attachments
INSTAllATION Putting-up and alignment of attachments Bar support, bar feed or bar loading magazine are provided with levelling pads with which they must be aligned with the machine’s workspindle or Spindle drum within ± 0.1 mm deviation per 1 m. Workpiece conveyor belt, palletizing station etc. -
Page 26: Commissioning
COmmISSIONING Commissioning All the following tasks have to be carried out chronologically before commissioning. After these have been carried out the machine will be ready for commissioning. Cleaning the Machine All bright machine parts are coated with a rust preventing agent. Generally this coat will be washed off by the coolant during the operation of the machine. -
Page 27: Removing The Shipping Brackets
COmmISSIONING Removing the shipping brackets (See section "Securing devices for Transport" of the quick guide for ABC transport) When the working area door is open, the interlocking switch remains open after disconnecting the mains supply. The shipping brackets are painted red. -
Page 28: Attaching The Filler/Breather Filter
COmmISSIONING Attaching the filler/breather filter See also "Important information before commissioning" manual. Bleeding the Hydraulic System refer to the chapter "Service and Maintenance". Loss of data after a longer idle period The machine is only fully operable only after complete data input. When the machine has not been in use for a long period of time the data in the RAM can be lost. -
Page 29: Changing The Location
Provide the appropriate equipment for shipping the machine The equipment can be ordered from INDEX giving the model and serial No. of the machine. Replace the filler/breather with a screw plug. See also "Important information before commissioning" manual. -
Page 30: Mounting The Shipping Braces
ChANGING ThE lOCATION Mounting the shipping braces When the working area door is open, the interlocking switch remains open after disconnecting the mains supply. Shipping brackets are identified by their red color. Mounting the shipping braces for the working area door L1601.10041_4.tif Transportation, Installation, Commissioning LL1602.10043 - 04.08.2014... - Page 31 ChANGING ThE lOCATION Tool carrier 1 - Z-axis Travel the tool carrier in Z1-axis to the position in which the securing plate (3) can be fitted. Distance in X-direction is arbitrary. Screw the securing plate to the compound slide and to the machine bed. L1601.10041_21 Tool carrier 2 - Z-axis Traverse the tool carrier 2 in Z2-axis to the distance M1-N2 = 111 mm, in X2-axis to any distance.
- Page 32 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...