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OPERATING INSTRUCTIONS Extension of the machine Bar loading magazine MBL22‑8, INDEX MBL24‑6, INDEX INDEX MBL32‑6, INDEX MBL40‑6, INDEX MBL40‑8 Multi spindle turning machines C200‑sl Control system DIM063EN - 2021-09-27 1021 ec 20058068 Stangenlademagazin INDEX MBL...
Safety switches for channel aperture monitoring ....................Drum stroke ................................ Emergency-OFF ..............................Plates .................................. Noise emission ..............................Noise emissions of the bar loading magazine ....................Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Operating panel at the rear side of the loading magazine .................. Handheld Terminal Keba KeTop T20 ........................ Front view ................................Rear view ................................Cleaning the touch screen ..........................Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Loading by means of the bundle loader unit ...................... Loading bars in case of a magazine with bundle loading unit ................Hoisting belt settings ............................. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Channels ................................Opening the channels ............................Closing the channels ............................Refitting the material diameter ........................... Slider................................... User settings for the slider ..........................Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Disposal of used media ............................Compliance with water balance regulations ....................... Delivery ................................Magazine ................................ 125 Other separate units ............................125 Transportation equipment ..........................126 Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Interchange parts for magazine MBL22-8 without spot-drilling unit ..............Interchange parts for magazine MS24-6 without spot-drilling unit ..............Index ..............................149 Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In said document you will find further safety instructions which are also valid for the INDEX MBL bar loading magazine although they are not mentioned in the present document.
• Feed of bar material • Disposal of remnants • Spot-drilling of bar material Use only after attachment and alignment at an INDEX MS22-8, MS32-6, MS40, MS40-8 multi-spindle turning machine Related documentation • Operating instructions / Alignment instructions / Instructions for transportation Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8...
Parts subject to wear and tear must be exchanged according to the maintenance plan. Related documentation: • Maintenance plan INDEX MBL Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Expert staff (e.g. master craftsman, set-up man, industrial me- chanic): instruction / training required. Semi‑skilled staff: operation, loading Qualification: auxiliary force with operator training Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Refer to document "Safety instructions for CNC turning machines", please. Personnel qualification Refer to document "Safety instructions for CNC turning machines", please. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
General safety information Machining of bar stock Since the INDEX MBL bar loading magazine uses material bars, the following is valid as a matter of principle: • The spindle guidance channel must be adapted at the diameter and profile of the bar stock (by means of half bearings, reducing tubes).
In so doing, you must use the connecting element for the defined interface of the exhaust equipment. IT and data security Refer to document "Safety instructions for CNC turning machines", please. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• In case of the rack loader unit, you may have to call in a second person for the lifting of the bars. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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• The shifting of the drum may only be carried out by qualified INDEX staff! Before shifting, the drum must be secured against torsions. Special caution is advised when shifting the drum.
The bar loading magazine is safeguarded by means of different safety compo- nents. ② ② ② ② ④ ③ ③ ① ① ② ② ① ④ Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
If said position was not reached, any move- ments at the bar loading magazine will be impeded. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The emergency-OFF switch stops any movement at the bar loading magazine and at the turning machine. ⑤ Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Main switch - heed information Safety installations as well as warning notices must by no means be modified, dismantled or damaged. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Noise emission Noise emissions of the bar loading magazine The bar loading magazine is designed for operation at an INDEX turning machine. For this reason, noise emissions arise from the combination of the turning machine and the bar loading magazine during the machining of bars.
Depending on the properties of the material bars, it may however be necessary to reduce the speed. Otherwise, the instructions of document "Safety instructions for CNC turning ma- chines" shall apply. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Refer to document "Safety instructions for CNC turning machines", please. Declarations of Conformity Refer to document "Safety instructions for CNC turning machines", please. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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SAfETy INfORmATION Situational safety information Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
However, the loading magazine MBL40-6 can also be attached to and be operated together with an INDEX MS-machine equipped with the INDEX C200-4D control system. For this case, please refer to document "INDEX MBL - Information con- cerning MS-machines with PowerLine control system“.
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4300 mm. In addition, a 50 Hz and a 60 Hz magazine version is available. Rack loading magazine Bundle loading magazine Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
DESIGN AND fUNCTIONS General description Top view rear loading side left right maschine front Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
1960 1945 1945 2015 2015 1930 1920 1920 1990 1990 For F, G and H refer to the following page, please. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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For operation of the bar loading magazine, you must allow for 800 mm in addition to the overall dimension. ① In case of MBL22-8, MBL40-8 loading magazines Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Adjustment work for the adaptation of the lift to the respective bar diameter ③ Remnant container Discharging the remnant container For detailed information, refer to the chapters "Operation, Loading and Set-up", please. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Lifting-up for spot-drilling Depositing after pot-drilling Supply of spot-drilled bars Bar separating device Feed of the bars into the guidance channels Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Metering of bar length Feed position gripper unit Grip bar Slip bar over slider Machining position Pull-off remnant Disposal of remnant Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Compressed air supply Masses Bar loading magazine 3850 kg (version MBL40-6 / 3300 bundle loader) Lubricating oil unit 210 kg (without oil) Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Operating elements Operating panel at the rear side of the loading magazine 1 EMERGENCY OFF 2 REQUIRE LOADING 3 RESET LIGHT CURTAIN Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
3 Color display with touch screen 4 Matrix touch with 28 keys 5 Protection cover for USB host (USB memory sticks) or the MICRO-SD card Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
30 sec. In this time the display can be cleaned without triggering unintended activities via the touchable display. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Override minus - The override switch is put back to the next percentage level Override plus - The override switch is put forward to the next percentage level Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Stop operating sequence - The current operating sequence is being stopped Abort operating sequence - The current operating sequence is being aborted Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Stopper downward - The stopper at the lifting-up unit is closed. Cross conveyor backward - The cross conveyor belt runs backward Cross conveyor forward - The cross conveyor belt runs forward Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Stopper downward - The stopper at the lifting-up unit closes Cross conveyor backward - The cross conveyor belt runs backward Cross conveyor forward - The cross conveyor belt runs forward Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Close gripper - The gripper at the spot-drilling unit closes Open collet - The collet of the spot-drilling unit opens Close collet - The collet of the spot-drilling unit closes Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Drill lubrication system ON - The drill lubrication system is switched-ON Drill lubrication system OFF - The drill lubrication system is switched-OFF Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Swivel bar insertion unit out - The bar insertion unit is swivels out Swivel bar insertion unit in - The bar insertion unit swivels in Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Info key - Blends-in the condition of the inputs Channel lubrication ON - The channel lubrication system is switched-ON. Channel lubrication OFF - The channel lubrication system is switched-OFF. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Channel lubrication ON - The channel lubrication system is switched-ON. Channel lubrication OFF - The channel lubrication system is switched-OFF. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Key Z0 - The slider is moved to position 0 Unlock slider - The slider arrest opens Lock slider - The slider arrest closes Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The following softkeys will only appear in the "Initial operation" screen → Service functions Air ON - compressed air is being switched ON Air OFF - compressed air is being switched OFF Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Individual functions Diagnosis Setup The Home-Screen is reached from all navigation screens via the "Home" key or the "Page back" key. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In every operation screen you can call-up the associated navigation screen or skip to the Home-Screen via the "Home" key. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
OPERATING Operating philosophy Navigation „Part processes“ Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
OPERATING Operating philosophy Navigation „Individual functions“ Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Any actions which are allowed in the Automatic mode, are allowed in the Set-up mode, too. • Individual functions with open hood require confirmation. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
RESET. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• In case continuation is impossible, abortion of the process step chain may hap- pen via a key of the magazine operating panel. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Individual functions ready to start An individual function (e.g. swivel gripper unit in) is ready to start for manu‑ al operation from the magazine. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
If the light curtain is interrupted during said cycle, any motions will be stopped. Depending on the position of the individual actors, you have to enable the units. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Depending on the weight of the bars which are supposed to be loaded, the user must call a person to assist him. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Alternatively, you can trigger an immediate "raising movement" via key "REQUIRE LOADING". See section "Operation". Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• If you don't press the key a second time, the key continues beaming until the chain is being resumed again by the other process. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
If the light curtains are interrupted during said cycle, any motions will be stopped. Depending on the position of the individual actuators, you must move the units free. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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After successful reset of the light curtain, this key does not shine any longer. Before light curtain reset make sure that the bundle loader unit area is vacant. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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③ Alternatively, you can trigger an immediate "raising movement" of the bundle via double-pressing of key "REQUEST LOADING". See section "Operation" Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• In case you do not press the key a second time, it continues beaming until the bundle is being re-assumed by the other process. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In case of new machines, INDEX attaches the belts at the top position right away during the INDEX assembly process. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8...
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In case of "0" or "1" there will be no repetitions. ① Standard hoisting belt mounting position ② Top position Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
User settings To be able to operate the loading magazine via the control system of the machine, the user settings for the Side loader INDEX MBL (operating branch → Parameters → User settings→ Material flow) must have been activated..
Measure material bar EXECUTE EXECUTE Via "Measure bar" and "CARRY OUT FUNCTION", you can measure the length of the material bar. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The current step of the spot-drilling procedure will be displayed in the bot- tom area of the monitor. EXECUTE EXECUTE Confirm every single step of the operating sequence via "Start". Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Concerning step 2: This step is being skipped, in case the actual length has already been entered into field "L" during the previous loading attempt. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In case the key is flashing, the loading magazine is in a spot‑drilling cycle. In this case, the door remains locked until the cycle is completed Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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If this were the case, you must open the gripper and to lower the lifting unit. Thereafter you can correct and check the lifting stroke height. ③ 3 Lifting unit Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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• After completion of the adjustment of the lifting stroke height, please open the gripper and move the lifting unit into bottom position (home position). Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In this screen, the drill length is being displayed in a very simplified form for lack of space. The total drill length L which you have to enter here, comprises cutting edge, shaft and taper. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Subsequently, there will be a cut-free time of approx. 150 ms. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In case both fields have been selected, the drill will be retracted to the start position between the single drilling phases. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
MBL (refer to the respective section, please). Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The length of the drill is 70 mm and must be entered in the user settings. For drillings with a diameter of 8 mm, it is provided to use a solid carbide drill Titex (INDEX article number 904990.1071). The length of the drill is approx. 55 mm and must be entered in the user settings.
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Navigation: Individual functions→ Spot-drilling unit Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
For details concerning the clamping force, please see user documentation of the machine, sheet KM9852.90141 (MBL40-6 and MBL40-8) and KM9152.90121 (MBL22-8). Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
You ought to select a counter setting with reference to the anticipated weight of the chip container with chips in it. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Both limits entail different reactions. While monitoring is active, the actual value will be displayed for the user. In addition, there will also be a graphic display of said actual value. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The spot-drilling operation is immediately aborted and the drill is being moved to the drill position in front of the bar (free travel). Subsequently, a user intervention is required. Set‑up screen Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
By so doing, the maximum value detection may hap- pen anew. Override 100% Displayed value of the previously set override value. This value always ought to be 100%. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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• Alert limit has been set to 30% and alarm limit to 50%. • Status: No active monitoring. Override = 100%. • Trailing pointer was reset/deleted. (0%). Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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• Error text "60 Spot-drilling" is being displayed in the headline. • At the machine, error 779603 "Warning from spot-drilling monitoring" is being displayed. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• Rapid current fluctuations (current peaks) will be filtered out or will be averaged by means of an average value. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
It is therefore possible, that one drive alone or both drives together has/have exceeded the limit. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
④ ⑤ ③ ② 1 Adjustment wheel Cross conveyor belt 3 Stop position 4 Holding-down device 5 Bar Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
In case the key is flashing, the bar loading magazine is in a spot drilling cycle. In such case, the door remains locked until the cycle is completed. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• Close all doors. • If necessary, adjust the stop positions in such a way that only one bar is being lifted. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• Set the angle in such a way that the bar is lying completely in the guidance channel. • Set all bar insertion guiding devices to the same angle. ② ① ④ ③ Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Per channel side there are two locks which are moved simultaneously. 1 Lever 2 Locking bolt 3 Pulse cylinder 4 Cylinder Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Before opening the channel, the situation is enquired at the operating panel. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• Moreover the "Locked" condition is enquired by means of sensors. 1 Pulse cylinder Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• When inserting the new halve bearings, apply them in a slightly oblique posi- tion, so that the locking bolts can lock in the notch of the half bearing. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Attention: Please heed the correct fit of all parts in the channel and their arrest. Damaged or deformed parts must be exchanged. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Distance between the cut-off face and the zero point of the machine ③ Face turning length Length required for the face turning of a new bar (with loading) Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
4. As soon as the right-hand part of the slider is free, the slider can be swivelled out of the channel and be removed. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
A Orientation for the slider arrest B The faces must be parallel to one another slider carriage Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Attention: when mounting the bush, heed the correct mount‑ ing position and the correct fit of the bush in the holding fixture. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
See overview table. • In case you change the size of the slider, you must also adequately exchange the above mentioned parts. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
1 Remnant chute 2 Ejector 3 Gripper unit swivelled-out 4 Gripper unit swivelled-in 5 Gripper Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
1 Spring-loaded bolt 2 Cylinder With release, the cylinder moves backward and the spring presses the bolt into the un- locked position. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• After slipping the bar over the slider, the gripper opens, swivels out and moves back into its home position. The slider arrest is being released. 1 Open / close gripper 2 Axial stroke Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
• From there, the remnant reaches the remnant container. Depending on its weight and on the size of the remnants, said container must be evacuated at regular intervals. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
N60 M68 M177 ; close chuck. Feed OFF - workpiece present on A side N70 G4 F.2 Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
; Close material chuck. Feed OFF - work- piece present at A side N70 G4 F.2 N80 Z1 N90 G0 X6.6 T122 D1 N100 MSG() N110 MANOSP: M17 Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Shipping brackets are identified by their red color. Improper shipment, installation or commissioning often leads to accidents, dam- age or malfunction of the magazine which INDEX will accept no liability for and which will not be covered by the warranty.
It is not allowed to lift up the bar loading magazine by means of a forklift. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Permissible ambient temperature +10° C to +40° C Max. relative air humidity Max. height above sea level 1000 m above MSL Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Media to be provided Lubricating oil For required lubricating oil sort and filling capacity, please refer to section "Techni- cal data". Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Placing the magazine into a steel tray. Sealing the workshop floor. The locally valid guide lines and regulations must be taken into con- sideration Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The lubricating oil unit plus the remnant container are packed seperately. Loose parts, such as spanners, small tools and interchange parts, etc. are included separately. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The transportation equipment is either packed separately or enclosed with other units. The transportation equipment is generally charged for. When returning it to INDEX after installation, a refund will be paid. Appliances and plates with lashing loops fixed at the bar loading magazine as well as transport rollers with the respectively corre- sponding racks are also part of the transportation equipment.
The traverse and slinging ropes and the operating panel transportation safety device required for appropriate transport of the magazine will generally be supplied at extra cost and may be returned to the INDEX factory after setting up the magazine. In case of a new transport of the magazine, the above mentioned transporting tackle can be acquired liable to costs from the INDEX factory.
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Illustration: transport by crane- rear side MBL40-6 (4300) The cheese head screws are meant for one-time use only. The tightening torque of the screws can be seen from the respective screw standard. INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen...
Lift magazine off the truck or more truck from under the suspended magazine. Positioning of the transport means under the magazine. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
When you have moved the magazine to the place of installation on a trolley or on a castor trolley pull these out from under the magazine. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Heed possible floor unevenesses, pedestals, slopes, etc. The bar loading magazine may only be moved very slowly and smoothly.. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The accessories must be checked against the delivery note for completeness after unloading and unpacking (Compare with bill of lading or delivery note). In case of discrepancy please contact your INDEX agency. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8...
In case the bar loading magazine is attached to the machine by means of a crane, the transport racks are removed after lifting-up the bar loading magazine. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
Alignment of the bar loading magazine Alignment of the bar loading magazine The precise alignment of the bar loading magazine with the turning machine may only be carried out by INDEX staff. Entry of correction value between machine and loading magazine Navigation: → Basic screen/information →...
– On the lubricating unit: Seal the lubricating oil connection between the bar load- ing magazine and the lubricating oil unit – Oil drain – Remnant drop unit Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
For notes on the quality of media lubricating oil, as well as on capac- ity of tanks and charging holes, see chapter "Maintenance instruc- tions". Pressure accumulator For notes, please refer to section "Preparations". Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
For cooling of the switch cabinet, cooling water feed and return lines are connect- ed to the turning machine. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
For "Automatic mode", all doors must be closed and all air grids must be vacant and confirmed. All units must be in their respective home position. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
For this purpose, use the plates with lashing loops. Place the loading magazine on the provided transportation pedestal.. Lash at the lashing loops provided for this purpose. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
D40,5 The diameter of the guidance channel must be selected 1 mm wider in diameter than the bar diameter. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
D32,5 The diameter of the guidance channel must be selected 1 mm wider in diameter than the bar diameter. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The gap between channel and material bar resulting from this will be filled with oil, however, the guidance quality may be somewhat limited. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
For material diameter D23 and D24, special collets are required at the main spindle and at the spot-drilling unit. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
The gap between channel and material bar resulting from this will be filled with oil, however, the guidance quality may be somewhat limited. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
From D13 on, work must be done with spot-drilling unit. Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Basic keys - available in every screen Bundle loader dimensioned Bundle loader unit Bundle loader unit By means of this function, Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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External clamping sleeve Half bearings External stopper Half bearings External stopper Handheld Terminal Keba KeTop T20 External stopper Hoisting belt settings Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Loading of bars Loading the magazine by means of the rack loader unit 61 Lowering the Magazine in the Place of Installation Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Programming example for Push material bar forward until the bar strikes against the stop 115 Pulling-off the remnant Pull-off remnant Pumps and Tanks Push material bars forward / backward 72 Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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Sub-programme MA12.MPF – with stop check 117 Z axis of the spot-drilling unit Suitable transport- and lifting equipment 121 Supply of spot-drilled bars Switching-ON the Magazine Bar loading magazine MBL22‑8, MBL24‑6, MBL32‑6, MBL40‑6, MBL40‑8 INDEX Multi spindle turning machines Control system C200-sl DIM063EN - 2021-09-27...
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INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...
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