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G300.2
Index G300.2 Manuals
Manuals and User Guides for Index G300.2. We have
2
Index G300.2 manuals available for free PDF download: Operating Instructions And Maintenance Instructions, Operating Instructions Manual
Index G300.2 Operating Instructions And Maintenance Instructions (154 pages)
Brand:
Index
| Category:
Industrial Equipment
| Size: 9.39 MB
Table of Contents
Table of Contents
3
Preface
7
General Notes
7
Safety Instructions
8
Service Interval - Care Activities
11
Maintenance Summary - Care Activities
12
A010 - Check the Work Area Door and Window Pane
13
A024 - Check Hydraulic System (Visual Inspection)
15
A027 - Replace the Breathing Filter at the Filler Neck of the Hydraulic Fluid Tank
17
A042 - Check Pneumatic System (Visual Inspection)
19
A049 - Check the Lubrication System (Visual Inspection)
24
A065 - Lubricate Turret Steady Rest SR2 or SLU X1 (by SMW)
25
A075 - Check Fill Levels of the Fluid Tanks
26
A080 - Clean and Lubricate Clamping Device
29
A090 - Check Electrical Lines (Visual Inspection)
31
A095 - Visual Inspection of All Fluid Lines and Electrical Cables
32
A103 - Clean Cooling Lubricant Outlet on Clamping Cylinder
33
A120 - Check Cooling Lubricant (Visual Inspection)
34
A126 - Check the Cooling Unit and the Coolant
36
A132 - Check Work Area Light (Visual Inspection)
40
A140 - Check HSK Clamping Set And, if Necessary, Lubricate (Ott-Jakob)
41
A145 - Maintenance of HSK Clamping Sets (from Berg)
43
A180 - Clean the Work Area
44
A215 - Check Slat/Shingle Cover on the Telescopes (Visual Inspection)
45
A255 - Clean the Chip Conveyor
49
Service Interval - 1.000 Operating Hours
51
Maintenance Summary - 1.000 Operating Hours
52
B010 - Customer Area
53
Service Interval - 2.000 Operating Hours
55
Maintenance Summary - 2.000 Operating Hours
56
C010 - Check Maintenance Logs of Servicing Activities
57
C023 - Clean and Check Wipers of the Work Area Door
58
C025 - Check Work Area Door (with Electr. Drive) and Window Pane
61
C040 - Check and Lubricate HSK Clamping Set (from Ott-Jakob)
65
C047 - Check Tool Clamping Sets of the Milling Spindles
67
C050 - Check and Potentially Replace the Cooling Lubricant Adapter (HSK Tool Mountings)
70
C065 - Check Telescopic Covers and Wipers
72
C070 - Check Outer Wipers of Linear Guides
73
C080 - Check All Electrical Connections and Drive Belts of the Drive Motors
74
C095 - Check Slat/Shingle Cover on the Telescopes (Visual Inspection)
76
C130 - Replace Filter on Air Conditioner Cooling Fan
80
C140 - Check Cooling Unit for Cooling Lubricant
81
C165 - Check Coolant
82
C190 - Clean Labyrinth Rings of Spindles
84
C510 - Check Backup Data Carrier
85
C525 - Check Control Cabinet
86
C545 - Check Cable and Hose Clamps for Tight Seating
87
C555 - Replace Hydraulic Fluid Filters
89
C570 - Wassermann Tool Change System
92
C590 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)
93
Service Interval - 4.000 Operating Hours
95
Maintenance Summary - 4.000 Operating Hours
96
D010 - Cleaning of the Machine
97
D015 - Clean the Cover at the Work Area Door
99
D020 - Check the Pressure Accumulator
101
D053 - Check the Lubrication System
102
D057 - Check the Pneumatic System
104
D077 - Check Tool Clamping Sets of the Milling Spindles
109
D087 - Check Main and Counter Spindles
112
D105 - Wassermann Tool Change System
115
D110 - Check Hydraulic System
116
D170 - Check the System for Reconditioning the Cooling Lubricant
118
D180 - Check Fire Extinguishing System (Visual Inspection)
119
D220 - Replace Belts and Check Belt Tension
120
D458 - Replacing Hydraulic Fluid
123
D500 - Perform Data Backup
126
D520 - Check Control Cabinet and Cable Assemblies (Visual Inspection)
127
D570 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)
129
Service Interval - 8.000 Operating Hours
131
Maintenance Summary - 8.000 Operating Hours
132
E010 - Wassermann Tool Change System
133
E060 - Maintenance of Turret Steady Rest SR2 or SLU X1 (by SMW)
134
Service Interval - 5 Years
135
Maintenance Summary - 5 Years
136
I010 - Renewing the Pneumatically Pilot-Controlled Cooling Lubricant Valves
137
I020 - Replace the Pressure Accumulator
138
Service Interval - 8 Years
141
Maintenance Summary - 8 Years
142
J005 - Note on Replacing the Window Pane or Removing the Design Pane
143
J160 - Replace the Window Pane
146
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Index G300.2 Operating Instructions Manual (54 pages)
Brand:
Index
| Category:
Industrial Equipment
| Size: 8.68 MB
Table of Contents
Table of Contents
3
General Note
6
Explanation of Symbols
7
Safety Instructions
8
Information on Transport, Installation, Commissioning
8
General Hazards During On-Site Transport
10
Dimensions and Masses
10
Transporting and Lifting Aids
10
Preparations
11
Suitable Transporting and Lifting Aids
11
Space Requirements
12
Floor Condition
12
Fastening/Anchoring
12
Ambient Conditions
13
Power Supply
14
Main Circuit Breaker
14
External Data Transfer
15
Compressed Air Supply, Pressure Accumulator
16
Operating Material to be Provided
17
Pumps and Tanks
18
Chip Disposal
18
Disposal of Used Operating Materials
18
Observing the Ground and Wastewater Regulations
18
Transport
19
Transport Chart (Without Transport Means) and Center of Gravity
19
G300.2 G320.2 (1400 MM)
19
Delivery
20
Machine
20
Other Separate Units
21
Transporting the Machine - Turning Length 1400 MM
22
Working with Hydraulic Jacks
25
Lifting and Lowering the Machine with Hydraulic Jacks
26
When Transporting with Rollers
26
Procedure
26
Lifting
26
When Transporting with Air Cushions
30
Procedure
30
Locations of the Air-Cushion Modules
30
Locations of the Transport Locks on the Machine
32
Transport Lock for Work Area Door and Operating Terminal
32
Transport Lock of Tool Carrier
33
Tool Carrier 1 (TC* Top)
33
Tool Carriers 2 and 3 (TC* Bottom)
34
Counter Spindle
35
Tool Magazine
35
Workpiece Handling Unit
36
Unloading and Transporting of Separate Units
37
Unpack the Accessories and Check Them for Completeness
37
Installation
38
Electrical Connection
38
Important Notes
38
Fluidic System
39
Installing the Machine
40
Leveling the Machine
41
Leveling in the Z and y Directions
41
Leveling in the Z Direction
41
Leveling in the y Direction
42
Installation and Leveling of Configuration Levels and Add-On Equipment
44
Installation and Leveling of the Chip Conveyor
45
Commissioning
46
Cleaning the Machine
46
Check the Operating Fluid Levels and Replenish, if Necessary
46
Pressure Accumulator
47
Data Loss Due to Prolonged Downtime
47
Switching on the Machine
47
Relocation
48
Additional Information for a New Transport of the Machine
49
Checking the Lifting Device
49
Drive Area Guard
50
Loading the Machine Onto a Truck
51
Suspension and Lashing Points
52
Only for Machines Equipped with Chip Conveyor
53
Only for Machines Equipped with Blank Feeder
53
Pressure Accumulator
53
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