Related Manuals for Index G300.2
Summary of Contents for Index G300.2
- Page 1 OPERATING INSTRUCTIONS Maintenance Instructions Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022 2022-08-17/Sp/Wartungsanleitung/20112710...
- Page 2 This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil law. All rights reserved, including for translation. © Copyright by INDEX-Werke GmbH & Co. KG Hahn & Tessky...
-
Page 3: Table Of Contents
A215 - Check slat/shingle cover on the telescopes (visual inspection)..............39 A255 - Clean the chip conveyor..........................43 Service Interval - 1.000 Operating hours......................45 Maintenance Summary - 1.000 Operating hours....................46 B010 - Customer area............................47 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 4 C545 - Check cable and hose clamps for tight seating..................81 C555 - Replace hydraulic fluid filters........................83 C570 - Wassermann tool change system......................86 C590 - Maintenance of turret steady rest SR2 or SLU X1 (by SMW)..............87 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 5 Service Interval - 8 Years............................135 Maintenance Summary - 8 Years.........................136 J005 - Note on replacing the window pane or removing the design pane............137 J160 - Replace the window pane........................140 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 6 Table of contents Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 7: Preface
Do not clean the machine with a pressure washer. Cleaning with a pressure washer results in strong corrosion. Furthermore, bearings may be degreased and seals may become leaking, which can lead to safety problems. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 8: Safety Instructions
Safety Instructions Safety Instructions and Technical Details The user documentation and, in particular, the document “Safety Instructions and Technical Details” must be observed. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 9 When working on climbing aids at great heights, e.g. on the control cabinet, these must always be secured or fastened (depending on the machine, eyelets are also provided for this purpose). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 10 6 months. For the flexible, pressurized hydraulic hose lines used by INDEX , empirical values are available for very different periods of use, some of which exceed 10 years.
-
Page 11: Service Interval - Care Activities
Service Interval - Care activities Service Interval - Care activities Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 12: Maintenance Summary - Care Activities
- Maintenance of HSK clamping sets (from Berg) A180 - Clean the work area A215 - Check slat/shingle cover on the telescopes (visual inspection) A255 - Clean the chip conveyor Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 13: A010 - Check The Work Area Door And Window Pane
To clean the door panels evenly, be sure to reinstall the wipers after their removal aligned in parallel and ensure that they snugly contact the work area door. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 14 Possible causes include – depending on the work area door – defective or improperly adjusted wipers. Chips on the guide bar or between the door and wiper, or in the guide rollers of work area door. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 15: A024 - Check Hydraulic System (Visual Inspection)
Drain hose for hydraulic unit Hydraulic fluid filter (line filter) Filter bell Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 16 4. Check supply and fluid lines (damage and leakage). Supply and fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 17: A027 - Replace The Breathing Filter At The Filler Neck Of The Hydraulic Fluid Tank
Use only the original filters according to the spare or wear parts list. Only filters with retained particle sizes described in the fluid plans must be used. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 18 Maintenance Summary - Care activities Procedure Example: Filling and breathing filters of hydraulic and lubrication systems (by ARGO-HYTOS GmbH) Replace breathing filter. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 19: A042 - Check Pneumatic System (Visual Inspection)
5. Filter with automatic condensate drain 6. Filter insert (filter fineness 5 µm) 7. Branch module 8. Pressure sensor for system pressure 9. Silencer 10. Electrically actuated switch-on valve Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 20 16. Microfilter insert (filter fineness 0.01 µm) 17. Filter 18. Activated carbon filter no automatic condensate drain 19. Pressure regulating valve with pressure sensor for glass scales sealing air 1.0 bar 20. Display Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 21 Service and maintenance are to be carried out according to the manufacturer’s specifications. Procedure 1. Check pressure setting on pressure gauge and adjust if necessary. An operating pressure of 6 bar has been set at the factory. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 22 Unscrew filter bowl (Y) from filter base (X) and remove activated carbon filter cartridge (2). Check sealing rings and O-rings (1 + 3) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 23 (4). Unscrew filter bowl (1) from filter base body and remove filter cartridge (3) , check, and replace if necessary. Check O-ring (5) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 24: A049 - Check The Lubrication System (Visual Inspection)
The following components must be checked on the lubrication system: a) Filler neck b) Pressure gauge for system pressure (>20 bar) Procedure 1. Check oil level. 2. Check pressure setting on pressure gauge (>20 bar) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 25: A065 - Lubricate Turret Steady Rest Sr2 Or Slu X1 (By Smw)
Service and maintenance are to be carried out according to the manufacturer’s specifications. The turret steady rest (type SR2 or SLU X1) used here should be lubricated daily at the points described in accordance with SMW's maintenance instructions. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 26: A075 - Check Fill Levels Of The Fluid Tanks
Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Procedure Example: Lubricating oil tank Pressure gauge (lubrication pressure) Filter insert and min./max. indicators Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 27 Filler neck Base plate of hydraulic system Fill-level check Drain plug Accumulator drain valve Check fill level at hydraulic fluid tank. 3. Check fill level at cooling lubricant tank. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 28 Fill level indicator at a cooling lubricant recycling system (Knoll) Fill level indicator Check the fill level at the cooling lubricant reconditioning system (option). 5. Check fill level of the coolant tank (option). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 29: A080 - Clean And Lubricate Clamping Device
Procedure Sharp contours on the clamping device Cuts Caution Use personal protective equipment (e.g., protective gloves) Clean clamping devices Alternatively, the following procedure can be used! Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 30 Maintenance Summary - Care activities If necessary, unmount clamping devices for cleaning (follow manufacturer’s instructions). 2. Lubricate clamping devices according to manufacturer’s instructions. 3. Clean labyrinth ring and space behind the labyrinth ring. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 31: A090 - Check Electrical Lines (Visual Inspection)
5. Electrical leads for the pedal switches. 6. Check electrical lines of the working area light. 7. Check electrical line to sub-panel / handheld control unit (option). 8. Check electrical lines to other optional attachments. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 32: A095 - Visual Inspection Of All Fluid Lines And Electrical Cables
Replaced fluid lines must be tightened to the torque specified by the manufacturer. Procedure 1. Visual inspection of all supply and fluid lines. 2. Visual inspection of all electrical cables. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 33: A103 - Clean Cooling Lubricant Outlet On Clamping Cylinder
Remove cover (X) on cooling lubricant tank. 3. Clean cooling lubricant tank and drain hose (Y). 4. For assembly, follow the steps in reverse order. Ensure proper cleanliness during the installation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 34: A120 - Check Cooling Lubricant (Visual Inspection)
Remove machine enclosure in the area ofthe cooling lubricant tank. 2. Visual and olfactory inspection of the cooling lubricant. 3. Check cooling lubricant emulsion. See document Notes on Operating Materials. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 35 4. Check supply and fluid lines. Supply and fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 36: A126 - Check The Cooling Unit And The Coolant
Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 37 Return flow - cooling compressor Stopcock PID controller for 35% water-glycol mixture PID controller for hydraulic fluid HLPD 32 Filler neck Sight glass (fill level indicator) Level switch Drain plug for tank drainage Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 38 Mixing different coolants may lead to corrosion of the cooling system, incompatibility and degradation of the coolant. Be sure to observe the specified concentration of glycol in the respective machine. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 39 Procedure 1. Check coolant. Test criteria for this visual inspection are the clarity and transparency of the coolant. 2. Check fill level on the level indicator. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 40: A132 - Check Work Area Light (Visual Inspection)
Example: Work lamp Waldmann_ MACH_LED_PRO_MUEL_4S (photo: Herbert Waldmann GmbH & Co. Check all lamps (visual inspection). Check lamp protective glass for damage. If cooling lubricant has already penetrated into the work area light, the lamp must be repaired. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 41: A140 - Check Hsk Clamping Set And, If Necessary, Lubricate (Ott-Jakob)
The use of tools with shank ISO 12164-1 version before 2001 or DIN 69893-1 version before 2003 (HSK-A) can cause serious damage to the tool magazine during automatic tool change and is therefore not permissible. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 42 A cleaning spray directed immediately at the collet. Use of a degreasing medium. Determine the causes of rapid defatting of the collet. If in doubt, always contact the respective manufacturer. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 43: A145 - Maintenance Of Hsk Clamping Sets (From Berg)
69893-1 version before 2003 (HSK-A) can cause serious damage to the tool magazine during automatic tool change and is therefore not permissible. Example: HSK clamping sets from Berg Procedure 1. Clamping sets from Berg are maintenance-free. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 44: A180 - Clean The Work Area
3. Flush work area with cooling lubricant. 4. Wipe clean with rags. 5. Apply an oil film to bare metal plates and telescopic covers. 6. Examine any visible damage, and repair or replace, if necessary. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 45: A215 - Check Slat/Shingle Cover On The Telescopes (Visual Inspection)
Orientation The telescopic plates are additionally fitted with a slat/shingle cover. View of tool carrier 1 Example: General view of slat/shingle cover (STRAPANO - Arnold) G420 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 46 Cutting injury due to sharp-edged sheet metal parts. Always wear suitable protective gloves. Caution Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 47 Example: Holder, two-piece (STRAPANO - by Arnold) Before mounting on the bellows, join both parts together and observe the direction of the arrow. Example: Holder, two-piece (STRAPANO - by Arnold) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 48 Maintenance Summary - Care activities Example: Mounting of holders (STRAPANO - Arnold company) Check holder. 3. Check slider. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 49: A255 - Clean The Chip Conveyor
3. Check the wipers at the discharge chute and the inlet port. 4. Visual inspection of brush-off device (option). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 50 Remove cooling lubricant pump. Remove and clean strainer basket on the cooling lubricant pump. Alternatively, the following procedure can be used! Extract cooling lubricant, remove screen directly from the cooling lubricant pump and clean it. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 51: Service Interval - 1.000 Operating Hours
Service Interval - 1.000 Operating hours Service Interval - 1.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 52: Maintenance Summary - 1.000 Operating Hours
It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIE148EN - 17.08.2022. B010 - Customer area Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 53: B010 - Customer Area
Interval for a filter change. Interval for testing the cooling lubricant. Maintenance contents from the user documentation of additionally purchased peripheral devices that were not obtained from INDEX can also be transferred to this area. The procedure for creating your own individual maintenance intervals/contents is described in the iXpanel document. - Page 54 Maintenance Summary - 1.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 55: Service Interval - 2.000 Operating Hours
Service Interval - 2.000 Operating hours Service Interval - 2.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 56: Maintenance Summary - 2.000 Operating Hours
- Check cable and hose clamps for tight seating C555 - Replace hydraulic fluid filters C570 - Wassermann tool change system C590 - Maintenance of turret steady rest SR2 or SLU X1 (by SMW) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 57: C010 - Check Maintenance Logs Of Servicing Activities
Similarly, the logs can be used for determining the cause of malfunctions due to incorrect or inadequate maintenance activities carried out. Procedure 1. Check maintenance or inspection logs. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 58: C023 - Clean And Check Wipers Of The Work Area Door
Example: Chip hook and chip brush Use appropriate tools to remove coarse chips, chip nests and other debris. Procedure Example: Removing chip nest using appropriate tools (e.g., chip hooks) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 59 Remove small chips and chip accumulations on the inside of the work area door from top to bottom. Use a chip brush for this purpose. Make sure that the wipers evenly contact the work area door before tightening the screws. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 60 In this case, also clean the area behind the wipers 4. Check the wipers for proper seating. After the work area door has been cleaned, it should open and close again without much effort as usual Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 61: C025 - Check Work Area Door (With Electr. Drive) And Window Pane
Be sure to remove any chip nests and make sure that the wipers have been cleaned and attached to the plates. Procedure 1. Check window pane for damage. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 62 Example: View of the automatic work area door with drive Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 63 Danger Check obstacle detection. INDEX recommends an annual check of the obstacle detection function of the automatic work area door. The test should only be carried out with a suitable aid, such as a rectangular strip or a softwood squared timber.
- Page 64 The machine must not be operated any further. Be sure to contact the INDEX service department or an INDEX representative. Example: View of the automatic work area door G420 with drive...
-
Page 65: C040 - Check And Lubricate Hsk Clamping Set (From Ott-Jakob)
The use of tools with shank ISO 12164-1 version before 2001 or DIN 69893-1 version before 2003 (HSK-A) can cause serious damage to the tool magazine during automatic tool change and is therefore not permissible. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 66 1. Check the adjustment in the “Released” position – lock with a clamped tool. A measuring device required to measure the clamping force can be sourced through INDEX , a representative or the tool manufacturer. Check the retraction force. If the retraction force is less than 70% of the nominal value, take the following measures in the order given : Regrease and recheck retraction force –...
-
Page 67: C047 - Check Tool Clamping Sets Of The Milling Spindles
= nominal clamping force in kN (manufacturer data) = manufacturer recommendation in kN The values for F listed in the table are based on DIN 69063-1 for HSK and ISO 26623-2 for PSC - CAPTO Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 68 Requirement A measuring device required to measure the clamping force can be sourced through INDEX , a representative or the tool manufacturer. Example: Clamping force measuring system from Berg Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520...
- Page 69 HSK, SK and Capto tool mountings. Procedure 1. Check clamping sets of the tool spindles. This procedure depends on the measuring device. Therefore be sure to follow the manufacturer’s documentation of the measuring device. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 70: C050 - Check And Potentially Replace The Cooling Lubricant Adapter (Hsk Tool Mountings)
Clean the tool including the HSK tool mounting before the removal. 5. Loosen and remove groove nut (1) inside the HSK tool mounting (4) using the supplied special tool. 6. Remove cooling lubricant pipe (2) and replace O-ring (3). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 71 Maintenance Summary - 2.000 Operating hours 7. For assembly, follow the steps in reverse order. Ensure proper cleanliness during the installation. After assembly, check again the central position of the pipe. See item 3. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 72: C065 - Check Telescopic Covers And Wipers
4. Switch the machine on and move the tool slides until an even film of oil is visible over the whole traversing range of the telescopic cover. If relubrication is required, first stop the travel movement and set feed rate override to “zero” position. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 73: C070 - Check Outer Wipers Of Linear Guides
4. Replace wipers. Loosen and remove the mounting screws of the wiper on the trolley. Push the wiper from the guide bar. Clean the guide bar and push a new wiper onto the guide bar. Finally lightly oil the guideway. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 74: C080 - Check All Electrical Connections And Drive Belts Of The Drive Motors
1. Loosen connector and check for corrosion and leaks. If traces of corrosion or moisture are visible, they must be eliminated and their causes must be determined. If the connectors cannot be cleaned, they must be replaced. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 75 Maintenance Summary - 2.000 Operating hours Example: Tighten motor connector When done checking, reconnect plugs and tighten with special pliers (see the example). 3. Check belt on drive motors for any damage or wear. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 76: C095 - Check Slat/Shingle Cover On The Telescopes (Visual Inspection)
Orientation The telescopic plates are additionally fitted with a slat/shingle cover. View of tool carrier 1 Example: General view of slat/shingle cover (STRAPANO - Arnold) G420 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 77 Cutting injury due to sharp-edged sheet metal parts. Always wear suitable protective gloves. Caution Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 78 Example: Holder, two-piece (STRAPANO - by Arnold) Before mounting on the bellows, join both parts together and observe the direction of the arrow. Example: Holder, two-piece (STRAPANO - by Arnold) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 79 Maintenance Summary - 2.000 Operating hours Example: Mounting of holders (STRAPANO - Arnold company) Check holder. 3. Check slider. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 80: C130 - Replace Filter On Air Conditioner Cooling Fan
Otherwise the machine is at risk of sustaining serious damage due to overheating. Requirement A sufficient number of filters must be available. Procedure Example: Filter Remove machine covers and/or filter housing cover. 2. Replace filter. 3. Reinstall all covers. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 81: C140 - Check Cooling Unit For Cooling Lubricant
5. If necessary, readjust flow rate sensor and record new values. 6. Check temperature sensors/thermostats and record current settings. 7. If necessary, readjust temperature sensors/thermostats and record new values. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 82: C165 - Check Coolant
When using a water recooler, be sure to follow the manufacturer’s instructions. Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 83 Replace supply and fluid lines if necessary. Record the age or date of replacement of supply and fluid lines in the service, testing and maintenance schedules or reports. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 84: C190 - Clean Labyrinth Rings Of Spindles
3. Clean the labyrinth ring. Clean the free space behind the labyrinth ring by hand with a cloth. 4. Reinstall the labyrinth ring and tighten the screws to the proper torque. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 85: C510 - Check Backup Data Carrier
3. Copy the entire contents of the backup data carrier to this folder. If the copying process finished without displaying an error message, the data carrier is fine. 4. Delete the folder on your hard disk. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 86: C525 - Check Control Cabinet
Check settings of the fuses. For this purpose, review the information in the wiring diagram. 2. Check Sinamics S120 connections, control modules, connectors, bus, device bus and intermediate circuit bus for tight seating. 3. Clean suction port(s). 4. Check door seals. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 87: C545 - Check Cable And Hose Clamps For Tight Seating
1. Check cables for chafing and kinks. 2. Check cable and hose clamps for tight seating. In case of moving drags or bundles, check for any movement within the function. Example: Power cabling G420 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 88 Maintenance Summary - 2.000 Operating hours G420_Power_Cabling_Example Check strain relief. Check the correct position of the boots and adjust the strain reliefs. 4. Record any damages and initiate repair. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 89: C555 - Replace Hydraulic Fluid Filters
A suitable container should be ready for the disposal of the filter and the residual oil in the filter bowl. Procedure Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power on. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 90 Example: Filter insert (Z) Empty filter bowl (Y) into prepared container. Do not fill fluid from the filter bowl (Y) back into the tank! Remove filter (Z). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 91 3. Clean filter bowl (Y) and insert a new filter (Z). Reinstall the filter bowl and tighten by hand until it stops. Then back off the filter bowl 1/8 turn. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 92: C570 - Wassermann Tool Change System
Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Procedure 1. Perform 2000 h maintenance according to the manufacturer's documentation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 93: C590 - Maintenance Of Turret Steady Rest Sr2 Or Slu X1 (By Smw)
Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Procedure Example: Turret_Steady_Rest_SMW_SR2 Lubrication points Perform 2000 h maintenance according to the manufacturer's documentation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 94 Maintenance Summary - 2.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 95: Service Interval - 4.000 Operating Hours
Service Interval - 4.000 Operating hours Service Interval - 4.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 96: Maintenance Summary - 4.000 Operating Hours
- Replacing hydraulic fluid D500 - Perform data backup D520 - Check control cabinet and cable assemblies (visual inspection) D570 - Maintenance of turret steady rest SR2 or SLU X1 (by SMW) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 97: D010 - Cleaning Of The Machine
3. Flush work area with cooling lubricant. 4. Wipe clean with rags. 5. Apply an oil film to bare metal plates and telescopic covers. 6. Check plates for damage, repair or replace if necessary. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 98 Afterwards rub with rags. 10. Clean and reinstall machine covers. 11. Clean the collecting tray under the workpiece handling unit. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 99: D015 - Clean The Cover At The Work Area Door
After opening the work area door and turn off the hydraulic system, loosen and remove the screws (X) marked in Figure (a). It may be necessary to loosen and remove the screws of the wipers as well. Example: Fig. c G220 G420 Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 100 Example: Fig. b G220 G420 Then replace the cover (Figure (b)) and reinstall and adjust the wipers that may have been removed. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 101: D020 - Check The Pressure Accumulator
The pressure gauge needle slowly falls to a point where it quickly drops to zero. This point is the approximate accumulator bias tension. This value is 50 +/-2 bar. If this value is below 40 bar, the pressure accumulator must be replaced. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 102: D053 - Check The Lubrication System
For all work in connection with operating materials, the information in the data sheets of the respective manufacturers and the information in the document Notes on Operating Materials must be observed. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 103 2. Check lubrication pressure and related sensors. 3. Activate lubrication pulse in the control ten times. 4. Monitor the area around the lubricating oil distributor for leakage. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 104: D057 - Check The Pneumatic System
5. Filter with automatic condensate drain 6. Filter insert (filter fineness 5 µm) 7. Branch module 8. Pressure sensor for system pressure 9. Silencer 10. Electrically actuated switch-on valve Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 105 16. Microfilter insert (filter fineness 0.01 µm) 17. Filter 18. Activated carbon filter no automatic condensate drain 19. Pressure regulating valve with pressure sensor for glass scales sealing air 1.0 bar 20. Display Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 106 Service and maintenance are to be carried out according to the manufacturer’s specifications. Procedure 1. Check pressure setting on pressure gauge and adjust if necessary. An operating pressure of 6 bar has been set at the factory. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 107 Unscrew filter bowl (Y from filter base (X) and remove activated carbon filter cartridge (2). Check sealing rings and O-rings (1 + 3) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 108 (4). Unscrew filter bowl (1) from filter base body and remove filter cartridge (3) , check, and replace if necessary. Check O-ring (5) , replace if necessary. Reinstall all parts in reverse order. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 109: D077 - Check Tool Clamping Sets Of The Milling Spindles
= nominal clamping force in kN (manufacturer data) = manufacturer recommendation in kN The values for F listed in the table are based on DIN 69063-1 for HSK and ISO 26623-2 for PSC - CAPTO Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 110 Requirement A measuring device required to measure the clamping force can be sourced through INDEX , a representative or the tool manufacturer. Example: Clamping force measuring system from Berg Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520...
- Page 111 HSK, SK and Capto tool mountings. Procedure 1. Check clamping sets of the tool spindles. This procedure depends on the measuring device. Therefore be sure to follow the manufacturer’s documentation of the measuring device. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 112: D087 - Check Main And Counter Spindles
The following tools and spare parts are required to carry out this maintenance: 1. Sealing rings or O-rings 2. Supply or fluid lines as necessary Procedure Example: Hollow clamping cylinder version O-ring Rotary feeder Anti-twist lock Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 113 Rotary feeder Anti-twist lock Check the tightness of the depth stop/flushing unit and the correct seating of the rotary feeder. 2. Tightness of the solid or hollow clamping cylinder. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 114 5. Check the condition/tightness of the power and encoder connections as well as the fluid lines of the respective components. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 115: D105 - Wassermann Tool Change System
For efficiency reasons, we recommend carrying out the 5000 h maintenance interval described in the manufacturer's documentation in the 4000 h maintenance interval. Procedure 1. Perform 5000 h maintenance according to the manufacturer's documentation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 116: D110 - Check Hydraulic System
Drain hose for hydraulic unit Hydraulic fluid filter (line filter) Filter bell Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 117 4. Check supply and fluid lines (damage and leakage). Supply and fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 118: D170 - Check The System For Reconditioning The Cooling Lubricant
Filters are hazardous waste and must be disposed of in a controlled manner. Replace filter. 4. Check and potentially adjust float switch settings. 5. Check and potentially adjust temperature sensor settings. 6. Check and potentially adjust pressure sensor settings. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 119: D180 - Check Fire Extinguishing System (Visual Inspection)
1. Visual inspection for obvious defects. Example: Inspection stickers Kraft & Bauer Check sticker for manufacturing date. 3. Check sticker for inspection date. 4. Check sticker for battery replacement. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 120: D220 - Replace Belts And Check Belt Tension
Secure all axes or components against uncontrolled movements during maintenance or repair work. Move the tool slides to a suitable position. 2. Replace X2 belt. 3. Replace the belt of the work area door drive. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 121 Example: Work area door drive G420 Drive Driver Belt tensioner (for measuring point M2) Belt tensioner (for measuring point M1) Deflection pulley Deflection pulley Measuring point (181 Hz) Measuring point (100–110 Hz) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 122 Adjust belt tension. Using a frequency meter and the belt tensioner (3+4) , the belt tension can now be set to the specified value at the marked point (M1 or M2). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 123: D458 - Replacing Hydraulic Fluid
1. Suction off old fluid through the filler neck (a) or drain the fluid from the drain plug (e). Use a suitable collection bin for this purpose. Use only lint-free cleaning cloths or a sponge! Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 124 (Y) , remove contaminated hydraulic fluid (oil sump) and used filter (Z) from the filter bell (Y) and dispose of them according to environmental regulations. Only filters with retained particle sizes described in the fluid plans must be used. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 125 9. Check and, if necessary, replenish hydraulic fluid level. 10. Vent hydraulic system. To bleed the hydraulic system, open the accumulator drain valve (c) for about 10 seconds and then close it again. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 126: D500 - Perform Data Backup
CD/DVD created when the machine was delivered is restored on the machine. Afterwards, the PLC and NC archive files are loaded from the floppy disk or USB flash drive. Procedure 1. Perform data backup. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 127: D520 - Check Control Cabinet And Cable Assemblies (Visual Inspection)
5. Check all cabinet seals. They should be free of oil and condensation. 6. Clean the control cabinet. Use a suitable vacuum cleaner for this purpose. 7. Check the cabinet lighting (optional). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 128 8. Check grounding cable. Grounding cables are located, e.g., between the control cabinet and cabinet doors and between the base and the machine bed. 9. Check cable assemblies for damage, replace if necessary. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 129: D570 - Maintenance Of Turret Steady Rest Sr2 Or Slu X1 (By Smw)
Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Procedure Example: Turret_Steady_Rest_SMW_SR2 Lubrication points Perform 4000 h maintenance according to the manufacturer's documentation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 130 Maintenance Summary - 4.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 131: Service Interval - 8.000 Operating Hours
Service Interval - 8.000 Operating hours Service Interval - 8.000 Operating hours Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 132: Maintenance Summary - 8.000 Operating Hours
The maintenance log has the document number DIE148EN - 17.08.2022. E010 - Wassermann tool change system E060 - Maintenance of turret steady rest SR2 or SLU X1 (by SMW) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 133: E010 - Wassermann Tool Change System
For efficiency reasons, we recommend carrying out the 2-year maintenance interval described in the manufacturer's documentation in the 8000 h maintenance interval. Procedure 1. Perform 2-year maintenance according to the manufacturer's documentation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 134: E060 - Maintenance Of Turret Steady Rest Sr2 Or Slu X1 (By Smw)
Due to different requirements and/or specifications of the respective manufacturers, be sure to review the respective manufacturer's documentation! Procedure Example: Turret_Steady_Rest_SMW_SR2 Lubrication points Perform 8000 h maintenance according to the manufacturer's documentation. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 135: Service Interval - 5 Years
Service Interval - 5 Years Service Interval - 5 Years Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 136: Maintenance Summary - 5 Years
It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIE148EN - 17.08.2022. I010 - Renewing the pneumatically pilot-controlled cooling lubricant valves I020 - Replace the pressure accumulator Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 137: I010 - Renewing The Pneumatically Pilot-Controlled Cooling Lubricant Valves
To avoid consequential damage, INDEX recommends replacing these valves after 5 years. Requirement Due to different requirements and/or specifications of the respective... -
Page 138: I020 - Replace The Pressure Accumulator
Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Procedure 1. Replace the pressure accumulator. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 139 Maintenance Summary - 5 Years Example: Pressure accumulator Connect and secure the pressure accumulator. Observe the tightening torque. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 140 Maintenance Summary - 5 Years Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 141: Service Interval - 8 Years
Service Interval - 8 Years Service Interval - 8 Years Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 142: Maintenance Summary - 8 Years
The maintenance log has the document number DIE148EN - 17.08.2022. J005 - Note on replacing the window pane or removing the design pane J160 - Replace the window pane Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... -
Page 143: J005 - Note On Replacing The Window Pane Or Removing The Design Pane
Outer pane (design pane made of PMMA – polymethyl methacrylate) Center pane (polycarbonate) Inner pane (glass) Silicone gasket Depending on the machine type, it may be necessary to remove a handle attached here before dismantling the design disks. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 144 ( example: design pane specifications... ). The locally valid guide lines and regulations must be taken into consideration. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 145 Maintenance Summary - 8 Years Example: Bohle suction lifter 60 kg-100 kg Procedure 1. If you have questions, be sure to contact the INDEX service department or an INDEX representative. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
-
Page 146: J160 - Replace The Window Pane
(s). It is necessary to provide a suitable sealant. The sealant Terostat 930 is used at the factory for this purpose. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022... - Page 147 When mounting and dismounting the front cover/design pane using a crane, INDEX recommends using suitable suction lifters to secure it. To ensure safe handling, both the suction surfaces of the suction lifters used and the corresponding areas of the design pane must be carefully cleaned beforehand.
- Page 148 3. It is essential to ensure that the slinging angle of the slinging ropes/round slings does not fall below an angle of 60° in order to prevent diagonal pull and the associated damage to the design pane. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 149 Example: Transport of design element G420 Install eyebolts Lifting with a round sling Lifting with short round slings and small crossbeam Procedure 1. Remove design pane (preparation). Apply the slings as described. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 150 (Fig. _6). Lift the front cover/pane with a crane – secure with suitable suction lifters – and remove the entire cover. Carefully place aside and secure against tipping over. Example: G420_Workarea door (Fig._2) Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 151 Example: G420_work area door (Fig._3) Remove the clamping frame (x) of the glass package. Loosen and remove all screws from the clamping frame (see Fig_3). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 152 Example: G420_work area door (Fig.:_5) Reinstall the glass package and clamping frame. After installation, tighten all screws (z in Fig.:_5) to the prescribed torque. Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 153 Refit the front cover or front pane/design pane (a) and screw it on again on both sides along the contour using the screws (M6 – 11 each). (See Fig._6). Maintenance Instructions G300.2 G320.2 G400.2 G420 G500.2 G520 DIE147EN - 17.08.2022...
- Page 154 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Str. 92 D-73730 Esslingen, Germany Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...