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Summary of Contents for Index iXtools
- Page 1 OPERATING INSTRUCTIONS Transport Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04 1223/Sp (Transport, Aufstellung, Inbetriebnahme)/20246781...
- Page 2 The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are reserved. © Copyright by INDEX-Werke GmbH & Co. KG Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 3: Table Of Contents
Suitable transporting and lifting aids ..........................Space requirements ................................Floor condition ..................................Ambient conditions ................................Power supply ..................................External data transfer ................................. Fluidic system ..................................Pneumatic system ................................ Lubrication ..................................Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... - Page 4 TAblE Of CONTENTS Transport .................................... Transport plan and center of gravity (without means of transport and tools)............. Tool magazine expansion iXtools..........................Transport ....................................Transport by crane ................................Preparations for crane transport ..........................Removing the transport locks X ..........................Transport with forklift truck ...............................
- Page 5 Checking the lifting device ............................Fitting the transport device ..............................for crane transport ............................... for rotary trolley with fixed casters ........................Suspension and lashing points ............................ Maintenance ..................................Lubrication/pneumatic system/hydraulic system ......................Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 6: General Note
Documents and drawings of add-on equipment from other manufac- turers can be found in Chapter 3, “Third-party documentation”. In addition, these data/documents are stored on the controller.* (* - iXpanel installation required) Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 7: Symbols
This symbol indicates important notes for the proper operation of the machine. Failure to observe this caution may cause malfunctions on the machine. This can result in damage to entire assemblies or parts thereof. Reference to other documents. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 8: Safety Instructions
Failure to follow proper procedures for transport, installation and, commissioning is prone to cause accidents and may induce damages to or malfunctions of the tool magazine expansion for which INDEX rejects any liability or warranty. Fig.: X Prior to delivery of the tool magazine expansion, the procedures for unloading, transporting to the installation site, installation, and start-up must be carefully planned while observing the cautions below in this document. -
Page 9: General Hazards During On-Site Transport
Chapter 2, “Diagrams and draw- ings”. Transporting and lifting aids Only use lifting and transport equipment with sufficient load-bearing capacity and loading platform to lift and transport the tool magazine expansion. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 10: Preparations
If elevators are to be used, do they have sufficient capacities? Proper planning will pay off! Suitable transporting and lifting aids – Crane – Truck-mounted crane – Forklift – Transport or armored rollers – Hydraulic jacks Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 11: Space Requirements
Deben cumplirse las prescripciones y las directivas vigentes en el país de utilización. Têm que ser consideradas as diretrizes e prescrições aplicáveis do respectivo país. Upoštevati je treba direktive in predpise, ki so veljavni v posamezni Transport, installation, commissioning državi. Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 12: Ambient Conditions
The user documentation, in particular, the document “Safety Instruc- tions and Technical Specifications” must be observed. If the actual conditions at the installation site differ from these specifications, be sure to contact INDEX or an INDEX represen- tative. Transport, installation, commissioning... -
Page 13: Power Supply
PREPARATIONS Power supply Power supply The tool magazine expansion has its own power supply line. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 14: External Data Transfer
Data cables must not be routed directly next to live cables. The tool magazine expansion has an Ethernet interface to the machine. Data is exchanged via the OPC/UA communications standard. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 15: Fluidic System
The same applies to the installed silencers. The connection for this unit is prepared on the machine. Käyttömaassa voimassa olevia direktiivejä ja määräyksiä on noudatet- tava Необходимо учитывать соответствующие действующие директи- вы и предписания страны использования. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 16: Lubrication
PREPARATIONS External data transfer Lubrication The tool magazine expansion has a separate lubrication unit (B). The lubrication pulse is controlled from the machine. DIK186ZZ_50.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 17: Transport
TRANSPORT Transport plan and center of gravity (without means of transport and tools) Transport Transport plan and center of gravity (without means of transport and tools) Tool magazine expansion iXtools 2292 A' approx. 870 kg B' approx. 125 kg C' approx. 1640 kg D' approx. -
Page 18: Transport
Projekt.-Nr.: _________________ Masch. Nr: _________________ (incl. slings) For transport, special slinging devices or transport locks have been attached to the tool magazine expansion iXtools. (Fig.: 1) • Transport lock (1) (device for transport on a truck) • Transport device (2) (brackets for roller transport) The transport brackets (2) also allow transport with a forklift (G). -
Page 19: Transport By Crane
6 outwards. Then resecure them in the outer position using the locking pins (a). (Fig.: 2) Pulling the stop brackets (b) apart prevents damage to the covers of the tool maga- zine expansion when positioning above the iXtools. Fig.: 2 DAZ017ZZ_08_2.tif... - Page 20 The chains are then hooked onto the respective shackles (Y) on both sides. (Fig.: 4) Now lift the load beam (6) with the crane until the chains are slightly tensioned. Fig.: 4 DAZ017ZZ_51.tif DAZ017ZZ_48_2.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 21: Removing The Transport Locks X
Lifting device Turnbuckle Lift the iXtools only as much as necessary. Ensure that the iXtools is suspended horizontally on the crane. If necessary, correct using the turnbuckles (7). Now, you can unscrew and remove the rectangular tube of the transport lock under the iXtools. -
Page 22: Transport With Forklift Truck
Shaft dimension (S) maximum 250 mm x 100 mm For transport with a forklift, the lifting device for crane transport must be removed. The transport lock (X) can remain mounted. Fig.: 1 DAZ017ZZ_49_2.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... - Page 23 After entering and lifting, the mast can be slightly tilted. Now, the transport lock (X) can be removed from both sides. DAZ017ZZ_54.tif Depending on whether the leveling feet are extended or retracted, different clear- ance heights are achieved. 3200 mm DAZ017ZZ_53.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 24: Lifting And Lowering The Tool Magazine Expansion With Hydraulic Jacks
INDEX recommends using plastic plates or Teflon plates to bridge minor irregularities and reduce rolling resistance. This applies, in particular, to transporting on irregular or soft grounds such as industrial parquet floors or rubber or PVC-based floor covers. -
Page 25: Transport With Transport Rollers
Only transport rollers and hydraulic jacks with sufficient load-bearing capacity must be used. During work with hydraulic jacks, stay within the marked areas (Fig.: X) is permitted only to the transport personnel. Secure area if necessary. Fig.: X Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 26: Information On Roller Transport
Use two hydraulic jacks at each of the positions (X’) or (X) – never lift at both positions (X'/X) at the same time. (Fig.:) Always support or secure the transport rollers with suitable timbers or beams un- der the brackets during the assembly process. Fig.: DAZ017ZZ_56.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... - Page 27 DIK186ZZ_15.tif Fig.: Positions for fixed casters and rotary trolley DAZ017ZZ_15.tif Before setting down on the fixed casters, be sure to connect and secure both fixed casters with a bar (b'). Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 28: Roller Transport
(X'). Now, the tool magazine expansion is prepared for further transport. At the installation site, lower in reverse order. DAZ017ZZ_24.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 29: Before Installation And Commissioning, Please Note
TRANSPORT before installation and commissioning, please note Before installation and commissioning, please note Before aligning and commissioning the iXtools, all transport locks and transport devices must be removed. • Unscrew all 4 brackets (c) from the base plates (a). (d per 2x M16) •... -
Page 30: Locations Of The Transport Locks At The Tool Magazine Expansion
For transport, the X and Z axes were each moved to defined positions, and the swivel arm was positioned centrally. X direction: -1115 mm Z direction: 190 mm Swivel angle: 0° (center) X axis transport lock DIK186ZZ_43.tif DIK186ZZ_42.tif DIK186ZZ_41.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 31: Z Axis Transport Lock
TRANSPORT locations of the transport locks at the tool magazine expansion Z axis transport lock Service door transport lock DAZ017ZZ_60.tif Bottom DAZ017ZZ_59.tif DAZ017ZZ_64.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 32: Installation
See the order confirmation for the precise electrical requirements. The electrical documentation supplied is definitive and binding. They must be available to INDEX's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). The connection must be made with a clockwise rotating field. -
Page 33: Installing And Moving The Tool Magazine Expansion
Install the tool magazine expansion iXtools according to the informa- tion in the installation plan. Note the height of the spindle. Depending on the machine type, the area in which the iXtools is attached to the machine can be designed differently. During installation, attach the tool... -
Page 34: Attachment To A G220.3
INSTAllATION Electrical connection Attachment to a G220.3 On a G220.3, the tool magazine expansion iXtools is attached to the stop bar (b) in the Y direction and placed against the stop bar (a) in the Z direction. DAZ017ZZ_59_1.tif Transport, installation, commissioning... -
Page 35: Moving The Tool Magazine Expansion To The Transfer Position
There is ideal access for placing the spirit levels on the side of the iXtools. Open service door. (Fig.: 3) The spirit level can be placed on the base plate (1) or on the vertical tool strips (2) of the iXtools. - Page 36 Before aligning the tool magazine expansion, turn back the tool mag- azine expansion B', D', E', G' to a position where they do not affect the alignment of the tool magazine expansion. DIK186ZZ_12.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 37: Aligning The Tool Magazine Expansion
After installing the tool magazine expansion according to the instructions in the installation plan, it needs to be aligned. INDEX recommends a spirit level from Röckle (model 4021/200) for this purpose. If using a spirit level from a different manufacturer, attention must be paid to the manufacturing dimensions of the respective spirit level. -
Page 38: Commissioning
The clamping surfaces of the tool holder holders must always be cleaned. For this purpose, only solvents may be used that do not affect the paints and var- nishes. Suitable solutions are turpentine, petroleum, or benzene. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 39: Relocation
3. Secure the gripper unit on the Z axis unit. (Fig.: 3/4) 4. Fit the service door transport locks. (Fig.: 5) Fig.: 1 Fig.: 2 DIK186ZZ_42.tif DIK186ZZ_41.tif Fig.: 3 DIK186ZZ_43.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... - Page 40 COmmISSIONING Cleaning the tool magazine expansion Fig.: 3 DIK186ZZ_43.tif Fig.: 4 DIK186ZZ_44.tif Fig.: 5 DAZ017ZZ_59.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 41: Checking The Lifting Device
Before re-use, be sure to check and evaluate the entire transport gear (visual inspection). In the event of obvious damage, such as deformation or cracks, it must no longer be used. DAZ017ZZ_61.tif Fig.: Complete lifting device equipment – with turnbuckle Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 42: Fitting The Transport Device
• Next, place the two opposing stop plates, insert the threaded rod (b) into the hole (X1), and connect with the nut and washer. Finally, fasten the stop plates with the cylinder head screws (X2). DAZ017ZZ_02.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... - Page 43 • Then, screw all 4 brackets (c) to the stop plates (a) using 2x M16 screws (d) each. Tighten the screws to the required torque. DAZ017ZZ_66.tif DAZ017ZZ_04.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 44: For Crane Transport
Transportation without the transport lock (X) is prohibited for road or sea transport. Pay attention to the direction of transport or travel. Only load iXtools onto the truck in the specified direction. Direction of travel Transport, installation, commissioning Tool magazine expansion iXtools... - Page 45 COmmISSIONING fitting the transport device DAZ017ZZ_49_2.tif DAZ017ZZ_49_1.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04...
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Page 46: For Rotary Trolley With Fixed Casters
Lower the X side. 5. Secure the rotary trolleys with the locking pins. Instead of 2 fixed casters and 2 rotary trolleys, 4 rotary trolleys can also be used. Fig.: DAZ017ZZ_56.tif Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 47: Suspension And Lashing Points
(Y') can be bolted on here as an option. Direction of travel DAZ017ZZ_63.tif Y Y' Safety Instructions and Technical Specifications The user documentation, in particular, the document “Safety Instruc- tions and Technical Specifications” must be observed. Transport, installation, commissioning Tool magazine expansion iXtools DAZ017EN - 2023-12-04... -
Page 48: Maintenance
Pneumatic system The iXtools has its own pneumatic maintenance unit. It has 2 filters (40 µm and 5 µm) that have to be replaced during maintenance. The local connection for this unit is prepared separately at the machine. - Page 50 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...
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