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OPERATING INSTRUCTIONS
Maintenance Instructions
Maintenance Instructions
MS52-6.3
DIM027EN - 25.03.2024
2024-03-25/Sp/Wartungsanleitung/20054782

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Summary of Contents for Index MS52-6.3

  • Page 1 OPERATING INSTRUCTIONS Maintenance Instructions Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024 2024-03-25/Sp/Wartungsanleitung/20054782...
  • Page 2 This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil law. All rights reserved, including for translation. © Copyright by INDEX-Werke GmbH & Co. KG Hahn & Tessky...
  • Page 3 AM340 - Visual inspection of the fire extinguishing system................... 53 AM370 - Check gas springs on the control cabinet door, replace if necessary............54 Service Interval - 1.000 Operating hours......................57 Maintenance Summary - 1.000 Operating hours....................58 BM010 - Customer area............................59 Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 4 Service Interval - 5 Years............................89 Maintenance Summary - 5 Years...........................90 IM020 - Replace the pressure accumulator......................91 Service Interval - 8 Years............................95 Maintenance Summary - 8 Years...........................96 JM030 - Replace the window pane........................97 Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 5 Considering the interactions between cooling lubricant, the material used in each case, any additives, etc., INDEX 's approval is limited to the basic safety of using the cooling lubricant on the machine. The testing and avoidance of interactions are the responsibility of the operator, INDEX rejects any liability.
  • Page 6 Pressure accumulators with a volume of ≤ 1 L are not subject to testing and labeling according to the current issue of the pressure equipment directive. The guidelines and regulations applicable in the country of use must be followed. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 7 (springs) are removed/replaced, appropriate devices must be used. Any (non-horizontal) axes that pose a risk of falling down must be moved to their end positions or secured against falling down. Pedal switches must be put aside to avoid inadvertent actuation. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 8 The entire cooling system must be carefully cleaned and rinsed several times with clean water before refilling with new coolant. Mixing different coolants may trigger biological/chemical reactions and cause consequential damage to components. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 9 6 months. For the flexible, pressurized hydraulic hose lines used by INDEX , empirical values are available for very different periods of use, some of which exceed 10 years.
  • Page 10 Preface Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 11 Service Interval - Care activities Service Interval - Care activities Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 12 - Clean collets and base body AM337 - Remove, inspect, lean and reinstall the spindle liner tubes AM340 - Visual inspection of the fire extinguishing system AM370 - Check gas springs on the control cabinet door, replace if necessary Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 13 (tetrachloromethane). If a workpiece has hit an inspection window, the viewing and laminated panes must be replaced immediately by the INDEX service. This is necessary regardless of the extent of damage. Even with minimal damage, the impact resistance of the pane can no longer be guaranteed.
  • Page 14 Example: Safety label – window pane 2006 Year of manufacture Protection class and EN standard Manufacturer INDEX part number Check safety label of the window pane. 3. Clean outer pane (window pane). 4. Clean inner pane (single-pane compound glass). 5. Check the work area door for ease of movement. To do so, open and close the work area door.
  • Page 15 Procedure The pressure values specified here must absolutely be observed. If the values specified here differ from the values on the machine, be sure to contact the INDEX hotline, INDEX service or an INDEX representative. Check pressure values Maintenance Instructions MS52-6.3...
  • Page 16 Information on operating fluids must be followed. Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 17 Maintenance Summary - Care activities Example: Hydraulic unit MS52-6.3 Accumulator drain valve Pressure gauge for system pressure Hydrostatic pressure gauge Hydraulic fluid filter Filter bowl Requirement Depressurize the hydraulic and lubrication systems by opening the accumulator drain valve. Power off the machine and secure it against accidental power on.
  • Page 18 6. Check components for damage. Alternatively, the following procedure can be used! Log damage to components and initiate follow-up measures such as ordering, and schedule the replacement with the machine manufacturer or its country representative. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 19 Replaced fluid lines must be tightened to the torque specified by the manufacturer. Procedure 1. Visual inspection of all fluid lines. Electrical equipment or parts thereof are under dangerous voltage. Electric shock. Caution Switch off the machine and lock it out. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 20 3. Workpiece feeders (robots, bar loaders or bar loading magazines) 4. Workpiece removal units (robots) 5. Additional or handheld control unit 6. Other optional accessories Have damaged cables replaced immediately by a qualified electrician. Visual inspection of all electrical cables. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 21 The values for pressure accumulator pre-tension of each machine type are: MS16-6, MS22-6, MS22-8, MS24-6 68 bar MS32-6.2, MS32-6.3, MS40-6, MS40-8, MS52-6.3 68 bar The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators. Procedure 1.
  • Page 22 Maintenance Summary - Care activities accumulator needs to be replaced. Be sure to observe the maintenance interval IM... (5 years) and the associated maintenance activities at the end of the maintenance instructions. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 23 Use only the original filters according to the spare or wear parts list. Only filters with retained particle sizes described in the fluid plans must be used. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 24 Maintenance Summary - Care activities Procedure Example: Filling and breathing filters of hydraulic and lubrication systems (by ARGO-HYTOS GmbH) Replace breathing filter. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 25 High-precision pressure regulating valve (factory set to 0.3 bar) Pressure sensor Switching valve for leakage oil extraction Throttle for fire protection sensor Check by manually pushing (using a ballpoint pen or similar) the blue button of the switch-on valve (c) Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 26 1. Check fluid lines. Fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Example: Various silencer versions from FESTO Check silencer, replace if necessary. 3. Drain off condensate. 4. Check filters, replace if necessary. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 27 Orientation The function of the foldable steps must be checked at regular intervals. In particular, all moving parts must be checked for ease of movement. INDEX recommends visual inspection, cleaning and any lubrication at the relevant lubrication points once a week.
  • Page 28 Example: Step folded out - how it works Manual release Locking pin Swivel range Lubricate at the points marked 1 and 2. INDEX uses a multi-purpose paste from Klüber (Klüberpaste 46 MR 401) for assembly Example of step lubrication points Pin joints...
  • Page 29 Caution Clean the step. 2. Lubricate step according to lubrication chart. A brush is suitable for applying the assembly paste to the lubrication points. 3. Check function of the step. Check all moving parts. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 30 Chips and sludge accumulate here, which, for example, immediately contaminate the cooling lubricant when it is replaced. Eventually, this may also lead to damage and thus to a failure of the system. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 31 7. Cleaning of chip conveyor, vacuum rotation filter and clean tank. For these containers/tanks, special attention must be paid to cleaning the respective corners of these containers. Experience has shown that this is where most of the debris settles. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 32 Hirth couplings are installed on all current INDEX MS machines with swivel axes to lock the axis in the working positions. If the swivel axis is not exactly aligned with the tooth gap in the center of the tooth during locking, the corresponding angular error is mechanically overridden during locking.
  • Page 33 Use only the original parts according to the manufacturer’s spare or wear parts list! Failure to observe this warning may result in considerable damage to the robot or the machine. Perform maintenance according to the manufacturer's instructions. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 34 Use personal protective equipment (e.g., protective gloves) Clean chuck. 2. Lubricate chuck according to manufacturer’s instructions. 3. Remove, wash and oil chuck. 4. Clean chuck/collet of synchronous device (if necessary completely remove) and lubricate (observe the manufacturer's instructions). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 35 This prevents premature clouding of the light surfaces. Clean light surfaces. Only use a cloth soaked in normal household detergent. 2. Check all lamps (visual inspection). Example: Work lamp MTAL 4 S (Waldmann)* Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 36 Due to design or technical changes, illustrations in this document may differ from the delivered product. Check the lamps for damage. If cooling lubricant has already penetrated into the work area light, the lamp must be replaced. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 37 If debris (chips) is clearly visible behind the blanking plug (7) , the area behind the spindle cover must be cleaned. To carry out this activity, you must contact the INDEX hotline, INDEX Service or an INDEX representative. Procedure...
  • Page 38 Various panels or covers may have to be removed. Clean drain holes (6). 4. Repeat the process until the injected oil freely flows out of the drain holes. 5. Replace the blanking plug (7) and reinstall any removed panels or covers. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 39 3. Check the window pane on the sensor. Alternatively, the following procedure can be used! If the window pane is very dirty, the pane must be cleaned on the inside of the cooling lubricant tank. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 40 Make sure that no debris such as chips or the like adhere to the rags or paper towels, which may scratch the window pane. . Figure 3: Window pane on the sensor (view from inside) Reattach cover (Y) and fasten with screws. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 41 Notes on Operating Materials and Transport, Installation, Commissioning must be observed. Requirement When using a water recooler, be sure to follow the manufacturer’s instructions. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 42 (a and b). Open the filter cover and remove the screen pipe (c). Clean the screen pipe or replace if necessary and refit. Close the filter cover again and reopen the shut-off valves. 4. Check water temperature and flow rate of cooling water (sensor system). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 43 Notes on Operating Materials and Transport, Installation, Commissioning must be observed. Requirement When using a water recooler, be sure to follow the manufacturer’s instructions. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 44 Open the filter cover and remove the filter insert. Clean the filter insert or replace if necessary and refit. Close the filter cover again and reopen the shut- off valves. 4. Check water temperature and flow rate of cooling water (sensor system). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 45 Removal of the clamping element holder is necessary as part of regular cleaning of the machine. In order to support removal that is easier on the bearings, INDEX requires the use of a removal tool for removing the clamping element holder for standard collet clamping.
  • Page 46 Removing the clamping element holder with removal tool. Select the respective thrust block (a) and screw it to the removal tool. Then mount the removal tool to the clamping element holder using the 3 knurled screws (d). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 47 5. After cleaning, reassemble the clamping element holder. Insert cyl. head screws (6x) and tighten them crosswise in 2 steps. In the 1st step to a tightening torque of 15 Nm. In the 2nd step to 36 Nm. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 48 In this case, lock the spindle with a pin (see example) so that spindle rotation is no longer possible. These devices are components of the machine and are included with the accessories. Example: Spindle lock MS32-6.2 MS32-6.3 MS40-6 MS40-8 MS52-6.3 Maintenance Instructions MS52-6.3...
  • Page 49 Turn the spindles by hand until the locking pin can be mounted. 3. Be sure to remove the spindle lock (device/locking pin) after finishing the work. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 50 The collets and collet mountings must be cleaned regularly depending on the machine utilization, the type of machining, and the materials used. Hainbuch offers various tools for removal and installation. Example: Removing collet (Hainbuch) Example: Manual changing device (Hainbuch) Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 51 If high torques are already expected to be applied, the spindle must be mechanically locked immediately. To do so, be sure to follow the “AM... Lock spindles” maintenance activity. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 52 Maintenance Summary - Care activities Procedure Example: Clamping system MS52-6.3 (Hainbuch) Base body – bonded to the clamping tube Clamping element holder Collet Anti-twist lock Spindle nose end face Clamping tube (Installation dimension in “Clamp open” position) Remove collet (3) using the changing device. Remove 6 screws and remove clamping element holder (2).
  • Page 53 Example: Position of base body MS52 Hole for auxiliary screw Hole for driver Base body fixation Base body position Measure installation dimension from base body to spindle nose Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 54 Check radial runout again, repeat the procedure if necessary. 10. Insert collet (3). 11. Be sure to remove the spindle lock (device/locking pin) after finishing the work. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 55 The spindle liner tubes must be periodically removed and inspected. Chips in the clamping tube may damage the spindle liner tubes. Hainbuch offers various tools for removal and installation. Example: Manual changing device (Hainbuch) Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 56 5. Before reinserting the spindle liner tube, make sure that the clamping tube is free of chips. 6. Reinstall the spindle liner tube in the spindle. 7. Reinsert the collet using the changing device. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 57 Check sticker for manufacturing date. 3. Check sticker for inspection date. 4. Check sticker for battery replacement. 5. Log all work carried out in the service, inspection and maintenance schedules/ logs of the customer and the manufacturer. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 58 If, however, the door greatly distorts when opening, this is a sign that one of the two gas springs is defective and must be replaced. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 59 If the door bends on one side or even leaves its Open position, both gas springs or only the defective gas spring needs to be replaced. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 60 When installing the new gas spring, make sure that the installation position (flush) is oriented in the moving direction of the control cabinet door. Improper installation may cause immediate destruction of the new gas spring. such as bending or kinking. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 61 Service Interval - 1.000 Operating hours Service Interval - 1.000 Operating hours Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 62 Maintenance Summary - 1.000 Operating hours It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM028EN - 25.03.2024. BM010 - Customer area Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 63 Interval for a filter change. Interval for testing the cooling lubricant. Maintenance contents from the user documentation of additionally purchased peripheral devices that were not obtained from INDEX can also be transferred to this area. The procedure for creating your own individual maintenance intervals/contents is described in the iXpanel document.
  • Page 64 Maintenance Summary - 1.000 Operating hours Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 65 Service Interval - 2.000 Operating hours Service Interval - 2.000 Operating hours Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 66 - Check MS guard switch/interlock CM290 - Check IEMCA loading and unloading system CM330 - Check gas springs on the control cabinet door, replace if necessary CM480 - Check operating panel for general condition Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 67 Requirement Compliance with and implementation of the inspection and maintenance schedules/logs increases process capability and the life of the INDEX turning and machining center. Procedure Machine that has not been maintained and serviced. Shorter life of the machine, lower process capability.
  • Page 68 The hydraulic fluid must be changed periodically to ensure reliable operation of the machine. Review of the maintenance and service logs. Requirement Example: Hydraulic unit MS52-6.3 Accumulator drain valve Pressure gauge for system pressure Hydrostatic pressure gauge...
  • Page 69 Check oil level in the sight glass of the hydraulic fluid tank Procedure 1. Check all hydraulic blocks, distributors, valves, and pumps for leaks and function. 2. Check hydraulic system pressure and related sensors (sensor system). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 70 Enter in the customer’s service, inspection and maintenance schedules. 21. Clean hydraulic fluid and hydraulic fluid tank. This activity is not part of maintenance by INDEX personnel. This activity is to be performed by the customer. Maintenance Instructions MS52-6.3...
  • Page 71 A suitable container should be ready for the disposal of the filter and the residual oil in the filter bowl. Procedure Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power on. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 72 (Y) back into the tank! Remove filter (Z). 3. Clean filter bowl (Y) and insert a new filter (Z). Reinstall the filter bowl and tighten by hand until it stops. Then back off the filter bowl 1/8 turn. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 73 Use only the original filters according to the spare or wear parts list. A suitable container should be ready for the disposal of the filter and the residual oil in the filter bowl. Procedure Switch off the machine and lock it out. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 74 Maintenance Summary - 2.000 Operating hours Example: Hydrostatic filter Hydrostatic filter Filter bowl Using a wrench, loosen the filter bowl (Y) and remove it from the filter unit (X). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 75 Example: Hydrostatic filter Hydrostatic filter Filter bowl Using a wrench, loosen the filter bowl (Y) and remove it from the filter unit (X). Filters are hazardous waste and must be disposed of in a controlled manner. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 76 (Y) back into the tank! Remove filter (Z). 4. Clean filter bowl (Y) and insert a new filter (Z). Reinstall the filter bowl and tighten by hand until it stops. Then back off the filter bowl 1/8 turn. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 77 Use only the original filters according to the spare or wear parts list. A suitable container should be ready for the disposal of the filter and the residual oil in the filter bowl. Procedure Switch off the machine and lock it out. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 78 Example: Fluid cooling 2 Fluid cooling Filter bowl Using a wrench, loosen the filter bowl (Y) and remove it from the filter unit (X). Filters are hazardous waste and must be disposed of in a controlled manner. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 79 (Y) back into the tank! Remove filter (Z). 4. Clean filter bowl (Y) and insert a new filter (Z). Reinstall the filter bowl and tighten by hand until it stops. Then back off the filter bowl 1/8 turn. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 80 The values for pressure accumulator pre-tension of each machine type are: MS16-6, MS22-6, MS22-8, MS24-6 68 bar MS32-6.2, MS32-6.3, MS40-6, MS40-8, MS52-6.3 68 bar The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators. Procedure 1.
  • Page 81 Maintenance Summary - 2.000 Operating hours accumulator needs to be replaced. Be sure to observe the maintenance interval IM... (5 years) and the associated maintenance activities at the end of the maintenance instructions Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 82 4. Check water level in the tank, top up if necessary. 5. Check water filter and related sensors. Alternatively, the following procedure can be used! Clean water filter, and replace if necessary. 6. Check water flow monitoring. 7. Check water temperature and related sensors. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 83 To ensure trouble-free operation, periodic checks of the pneumatic system are necessary. Check pressure setting on pressure gauge. Check fluid lines. Check silencers. Drain off condensate. Check filters, replace if necessary. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 84 Air filter, silencer – use only original parts. Various sizes of jaw and box wrenches, and Allen keys. Procedure 1. Check fluid lines for damage such as buckling and abrasions. If necessary, replace fluid lines. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 85 Example: Filter cartridge by FESTO Replace filter cartridge and verify filter fineness. Example: Various silencer versions from FESTO Replace silencer. 9. Check pneumatic system pressure and related sensors. 10. Check pneumatic sealing air pressure and related sensors. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 86 Protection class and EN standard Manufacturer INDEX part number Check the inspection label: year of manufacture, resistance class, manufacturer (logo) of the window pane, INDEX part no. Procedure Workpieces forcefully expelled from the workpiece clamping device or chips resulting from cutting operation are not held back by the destroyed pane.
  • Page 87 5. Check the seals of the work area doors. 6. Check the general condition of the work area door, e.g., for damage. 7. Log the checks in the service, inspection and maintenance schedules/logs of the customer/ INDEX. Maintenance Instructions MS52-6.3...
  • Page 88 5. Check the guide rollers in the IEMCA. 6. Check the general condition of the work area door, e.g., for damage. 7. Log the checks in the service, inspection and maintenance schedules/logs of the customer/ INDEX. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 89 If, however, the door greatly distorts when opening, this is a sign that one of the two gas springs is defective and must be replaced. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 90 If the door bends on one side or even leaves its Open position, both gas springs or only the defective gas spring needs to be replaced. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 91 When installing the new gas spring, make sure that the installation position (flush) is oriented in the moving direction of the control cabinet door. Improper installation may cause immediate destruction of the new gas spring. such as bending or kinking. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 92 Check operating terminal for tightness – free of oil and condensate. 2. Check control panel keyboard, and replace keys if necessary. 3. Record replacement date of the backup battery of the operating panel and the ARTIS card. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 93 Service Interval - 5 Years Service Interval - 5 Years Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 94 Maintenance Summary - 5 Years It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM028EN - 25.03.2024. IM020 - Replace the pressure accumulator Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 95 The pressure accumulator must be replaced as specified in the user manual of the manufacturer. Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 96 Industrial Safety Regulation BetrSichV is binding here. The locally valid guide lines and regulations must be taken into consideration. Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 97 Maintenance Summary - 5 Years Procedure Example: Pressure accumulator Replace the pressure accumulator. Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 98 Maintenance Summary - 5 Years Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 99 Service Interval - 8 Years Service Interval - 8 Years Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 100 Maintenance Summary - 8 Years It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM028EN - 25.03.2024. JM030 - Replace the window pane Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 101 Procedure The following points must be observed: Warning, glass breakage! Secure the outer protective pane against falling down! Install new panes avoiding any tension! Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 102 Maintenance Summary - 8 Years Example: Window pane MS52-6.3 Pane package (consisting of 2 polycarbonate panes and one pane of single-pane compound glass) Frame Handle Oval head screw USIT ring Oval head screw USIT ring Cylinder head screw Work area door cover...
  • Page 103 15. Insert door handle (3). Insert USIT ring (5) and install oval head screws (4). 16. On the inside, seal the joint between the door panel and the window pane (1) all round with sealant (13). Maintenance Instructions MS52-6.3 DIM027EN - 25.03.2024...
  • Page 104 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Str. 92 D-73730 Esslingen, Germany Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...

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Ms52-6