Index MS32-6.2 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Index Manuals
  4. Industrial Equipment
  5. MS32-6.2
  6. Operating instructions manual

Index MS32-6.2 Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

OPERATING INSTRUCTIONS
Maintenance Instructions
Maintenance Instructions
MS32-6.2
DIM012EN - 03.06.2020
03.06.2020/Sp/Wartungsanleitung/20054684

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MS32-6.2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Index MS32-6.2

Summary of Contents for Index MS32-6.2

  • Page 1 OPERATING INSTRUCTIONS Maintenance Instructions Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020 03.06.2020/Sp/Wartungsanleitung/20054684...
  • Page 2 This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil law. All rights reserved, including for translation. © Copyright by INDEX-Werke GmbH & Co. KG Hahn & Tessky...

  • Page 3: Table Of Contents

    AM280 - Clean collets and base body........................37 AM335 - Remove, inspect, lean and reinstall the spindle liner tubes..............41 AM340 - Visual inspection of the fire extinguishing system................... 43 AM370 - Checking gas springs on the control cabinet door.................. 44 Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 4 Service Interval - 5 Years............................67 Maintenance Summary - 5 Years.......................... 68 IM020 - Replace the pressure accumulator......................69 Service Interval - 8 Years............................73 Maintenance Summary - 8 Years.......................... 74 JM010 - Replacing the window pane........................75 Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 5: Preface

    Considering the interactions between cooling lubricant, the material used in each case, any additives, etc., INDEX 's approval is limited to the basic safety of using the cooling lubricant on the machine. The testing and avoidance of interactions are the responsibility of the operator, INDEX rejects any liability.
  • Page 6 Pressure accumulators with a volume of ≤ 1 L are not subject to testing and labeling according to the current issue of the pressure equipment directive. The directives and regulations applicable in the country of use must be followed. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 7: Safety Instructions

    Safety Instructions General safety precautions Additionally, the safety precautions in the operating manual “Safety instructions for CNC turning machines” must be observed. The safety precautions, as a separate document, are part of the INDEX- TRAUB user documentation. Maintenance Instructions MS32-6.2...
  • Page 8 When working on climbing aids at great heights, e.g. on the control cabinet, these must always be secured or fastened (depending on the machine, eyelets are also provided for this purpose). Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 9 6 months. For the flexible, pressurized hydraulic hose lines used by INDEX/ TRAUB , empirical values are available for very different periods of use, some of which exceed 10 years.
  • Page 10 Preface Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 11: Service Interval - Care Activities

    Service Interval - Care activities Service Interval - Care activities Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 12: Maintenance Summary - Care Activities

    - Clean collets and base body AM335 - Remove, inspect, lean and reinstall the spindle liner tubes AM340 - Visual inspection of the fire extinguishing system AM370 - Checking gas springs on the control cabinet door Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 13: Am010 - Checking The Work Area Door And Window Pane

    (tetrachloromethane). If a workpiece has hit an inspection window, the viewing and laminated panes must be replaced immediately by the INDEX service. This is necessary regardless of the extent of damage. Even with minimal damage, the impact resistance of the pane can no longer be guaranteed.
  • Page 14 Example: Safety label – window pane 2006 Year of manufacture Protection class and EN standard Manufacturer INDEX part number Check safety label of the window pane. 3. Clean outer pane (window pane). 4. Clean inner pane (single-pane compound glass). 5. Check the work area door for ease of movement. To do so, open and close the work area door.

  • Page 15: Am016 - Check The Pressures On The Machine

    Procedure The pressure values specified here must absolutely be observed. If the values specified here differ from the values on the machine, be sure to contact the INDEX hotline, INDEX service or an INDEX representative. Check pressure values Maintenance Instructions MS32-6.2...

  • Page 16: Am026 - Check Hydraulic And Lubrication Systems

    Notes on Operating Materials must be observed. Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 17 Maintenance Summary - Care activities Example: Hydraulic unit MS32-6.2 MS40-6 Accumulator drain valve Pressure gauge for system pressure Hydrostatic pressure gauge Hydraulic fluid filter Filter bowl Requirement Depressurize the hydraulic and lubrication systems by opening the accumulator drain valve. Power off the machine and secure it against accidental power on.
  • Page 18 6. Check components for damage. Alternatively, the following procedure can be used! Log damage to components and initiate follow-up measures such as ordering, and schedule the replacement with the machine manufacturer or its country representative. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 19: Am030 - Visual Inspection Of All Fluid Lines And Electrical Cables

    Replaced fluid lines must be tightened to the torque specified by the manufacturer. Procedure 1. Visual inspection of all fluid lines. Electrical equipment or parts thereof are under dangerous voltage. Electric shock. Caution Switch off the machine and lock it out. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 20 3. Workpiece feeders (robots, bar loaders or bar loading magazines) 4. Workpiece removal units (robots) 5. Additional or hand-held control unit 6. Other optional accessories Have damaged cables replaced immediately by a qualified electrician. Visual inspection of all electrical cables. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 21: Am032 - Check Pre-Pressure Of Pressure Accumulators

    The values for pressure accumulator pre-tension of each machine type are: MS16-6, MS22-6, MS22-8 68 bar MS32-6.2, MS40-6, MS40-8, MS52-6.3 68 bar The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators. Procedure 1. Check the pressure accumulator. While the machine is switched on (not during a program or continuous run), press the emergency stop switch, while watching the system pressure gauge.
  • Page 22 Maintenance Summary - Care activities accumulator needs to be replaced. Be sure to observe the maintenance interval IM... (5 years) and the associated maintenance activities at the end of the maintenance instructions Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 23: Am035 - Replace The Breathing Filter At The Filler Neck Of The Hydraulic Fluid Tank

    Filters are hazardous waste and must be disposed of in a controlled manner. Use only the original filters according to the spare or wear parts list. Only filters with retained particle sizes described in the fluid plans must be used. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 24 Maintenance Summary - Care activities Procedure Example: Breathing filter ARGO HYTOS Replace breathing filter. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 25: Am040 - Check Pneumatic System (Visual Inspection)

    High-precision pressure regulating valve (factory set to 0.3 bar) Pressure sensor Suction pump switching valve Throttle for fire protection sensor Check by manually pushing (using a ballpoint pen or similar) the blue button of the switch-on valve (c) Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 26 1. Check fluid lines. Fluid lines must be checked for damage. Pre-damage such as kinks or abrasions should be logged and replacement should be initiated. Example: Various silencer versions from FESTO Check silencer, replace if necessary. 3. Drain off condensate. 4. Check filters, replace if necessary. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 27: Am055 - Cleaning Of The Machine

    Chips and sludge accumulate here, which, for example, immediately contaminate the cooling lubricant when it is replaced. Eventually, this may also lead to damage and thus to a failure of the system. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 28 7. Cleaning of chip conveyor, vacuum rotation filter and clean tank. For these containers/tanks, special attention must be paid to cleaning the respective corners of these containers. Experience has shown that this is where most of the debris settles. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 29: Am065 - Check Stäubli Robot

    Use only the original parts according to the manufacturer’s spare or wear parts list! Otherwise, significant damage to the robot or the machine may result under certain circumstances. Maintenance according to the respective manufacturer's instructions. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 30: Am080 - Clean And Lubricate Chucks

    Use personal protective equipment (e.g., protective gloves) Clean chuck. 2. Lubricate chuck according to manufacturer’s instructions. 3. Remove, wash and oil chuck. 4. Clean chuck/collet of synchronous device (if necessary completely remove) and lubricate (observe the manufacturer's instructions). Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 31: Am090 - Check Work Area Light (Visual Inspection)

    Clean light surfaces. Only use a cloth soaked in normal household detergent. 2. Check all lamps (visual inspection). Example: Work lamp (Waldmann) Check the lamps for damage. If cooling lubricant has already penetrated into the work area light, the lamp must be replaced. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 32: Am100 - Clean Cooling Lubricant Outlet On Spindle Carrier

    If debris (chips) is clearly visible behind the blanking plug ( 7 ), the area behind the spindle cover must be cleaned. To carry out this activity, you must contact the INDEX hotline, INDEX Service or an INDEX representative. Procedure...
  • Page 33 Various panels or covers may have to be removed. Clean drain holes (6). 4. Repeat the process until the injected oil freely flows out of the drain holes. 5. Replace the blanking plug (7) and reinstall any removed panels or covers. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 34: Am110 - Check The Window Pane At The Level Sensor Of The Vacuum Rotation Filter

    3. Check the window pane on the sensor. Alternatively, the following procedure can be used! If the window pane is very dirty, the pane must be cleaned on the inside of the cooling lubricant tank. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 35 Make sure that no debris such as chips or the like adhere to the rags or paper towels, which may scratch the window pane. . Figure 3: Window pane on the sensor (view from inside) Reattach cover (Y) and fasten with screws. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 36: Am125 - Check Coolant

    Notes on Operating Materials and Transport, Installation, Commissioning must be observed. Requirement When using a water recooler, be sure to follow the manufacturer’s instructions. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 37 Clean the screen pipe or replace if necessary and refit. Close the filter cover again and reopen the shut-off valves (a and b). 4. Check water temperature and flow rate of cooling water (sensor system). Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 38: Am130 - Removing Clamping Element Holder

    Removal of the clamping element holder is necessary as part of regular cleaning of the machine. In order to support removal that is easier on the bearings, INDEX requires the use of a removal tool for removing the clamping element holder for standard collet clamping.
  • Page 39 Removing the clamping element holder with removal tool. Select the respective thrust block (a) and screw it to the removal tool. Then mount the removal tool to the clamping element holder using the 3 knurled screws (d). Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 40 5. After cleaning, reassemble the clamping element holder. Insert cyl. head screws (6x) and tighten them crosswise in 2 steps. In the 1st step to a tightening torque of 8 Nm. In the 2nd step to 15 Nm. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 41: Am280 - Clean Collets And Base Body

    To clean the collets, sufficient quantities of cleaning agent such as benzine as well as grease (oil-resistant) for greasing the collets are necessary. For the operating Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 42 To do so, be sure to follow the “AM... Lock spindles” maintenance activity. Procedure Example: Clamping system ToPlus (Hainbuch) MS32-6.2 Base body – bonded to the clamping tube Clamping element holder Collet...
  • Page 43 5. Reinstall base body (1) and clamping tube (6). Grease the base body (1) and clamping tube/thread (6) according to the manufacturer's instructions and screw them back into the spindle using the installation tool. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 44 Check runout again, repeat the procedure if necessary. 10. Insert collet (3). 11. Be sure to remove the spindle lock (device/locking pin) after finishing the work. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 45: Am335 - Remove, Inspect, Lean And Reinstall The Spindle Liner Tubes

    The spindle liner tubes must be periodically removed and inspected. Chips in the clamping tube may damage the spindle liner tubes. Hainbuch offers various tools for removal and installation. Example: Manual changing device (Hainbuch) Spindle liner tube and bushing with mounting tool Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 46 6. Reinstall the bushing and spindle liner tube. Turn the bushing to the appropriate position so that it engages noticeably in the base body. 7. Remove the mounting tool. 8. Reinsert the collet using the changing device. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 47: Am340 - Visual Inspection Of The Fire Extinguishing System

    Check sticker for manufacturing date. 3. Check sticker for inspection date. 4. Check sticker for battery replacement. 5. Log all work carried out in the service, inspection and maintenance schedules/ logs of the customer and the manufacturer. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 48: Am370 - Checking Gas Springs On The Control Cabinet Door

    If, however, the door greatly distorts when opening, this is a sign that one of the two gas springs is defective and must be replaced. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 49 If the door bends on one side or even leaves its Open position, both gas springs or only the defective gas spring needs to be replaced. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 50 Maintenance Summary - Care activities Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 51: Service Interval - 2.000 Operating Hours

    Service Interval - 2.000 Operating hours Service Interval - 2.000 Operating hours Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 52: Maintenance Summary - 2.000 Operating Hours

    - Check MS guard switch/interlock CM290 - Check IEMCA loading and unloading system CM330 - Check gas springs on the control cabinet door, replace if necessary CM480 - Check operating panel for general condition Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 53: Cm010 - Checking The Inspection And Maintenance Schedules/Logs

    Requirement Compliance with and implementation of the inspection and maintenance schedules/logs increases process capability and the life of the INDEX turning and machining center. Procedure Machine that has not been maintained and serviced. Shorter life of the machine, lower process capability.

  • Page 54: Cm026 - Check Hydraulic System

    The hydraulic fluid must be changed periodically to ensure reliable operation of the machine. Review of the maintenance and service logs. Requirement Example: Hydraulic unit MS32-6.2 MS40-6 Accumulator drain valve Pressure gauge for system pressure Hydrostatic pressure gauge...
  • Page 55 Check oil level in the sight glass of the hydraulic fluid tank Procedure 1. Check all hydraulic blocks, distributors, valves, and pumps for leaks and function. 2. Check hydraulic system pressure and related sensors (sensor system). Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 56 Enter in the customer’s service, inspection and maintenance schedules. 21. Clean hydraulic fluid and hydraulic fluid tank. This activity is not part of maintenance by INDEX personnel. This activity is to be performed by the customer. Maintenance Instructions MS32-6.2...

  • Page 57: Cm046 - Replace Hydraulic Fluid Filters

    A suitable container should be ready for the disposal of the filter and the residual oil in the filter bowl. Procedure Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power on. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 58 (Y) back into the tank! Remove filter (Z). 3. Clean filter bowl (Y) and insert a new filter (Z). Reinstall the filter bowl and tighten by hand until it stops. Then back off the filter bowl 1/8 turn. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 59: Cm060 - Check Pre-Pressure Of Pressure Accumulators

    The values for pressure accumulator pre-tension of each machine type are: MS16-6, MS22-6, MS22-8 68 bar MS32-6.2, MS40-6, MS40-8, MS52-6.3 68 bar The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators. The pressures of the accumulator pre-tension is indicated on a label on the pressure accumulators.
  • Page 60 Be sure to observe the maintenance interval IM... (5 years) and the associated maintenance activities at the end of the maintenance instructions Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 61: Cm080 - Inspection Of Water Cooling Equipment (Option)

    4. Check water level in the tank, top up if necessary. 5. Check water filter and related sensors. Alternatively, the following procedure can be used! Clean water filter, and replace if necessary. 6. Check water flow monitoring. 7. Check water temperature and related sensors. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 62: Cm140 - Inspection Of The Pneumatic System

    Pressure sensor Suction pump switching valve Throttle for fire protection sensor ( * ) Check by manually pushing (using a ballpoint pen or similar) the blue button of the switch-on valve (manual auxiliary operation). Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 63 5. Check the condensate drain. Fully drain off condensate. 6. Check micro filters. Example: Filter cartridge by FESTO Replace filter cartridge and verify filter fineness. Example: Various silencer versions from FESTO Replace silencer. 9. Check pneumatic system pressure and related sensors. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 64 Maintenance Summary - 2.000 Operating hours 10. Check pneumatic lock-out air pressure and related sensors. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 65: Cm180 - Checking The Window Pane

    Protection class and EN standard Manufacturer INDEX part number Check the inspection label: year of manufacture, resistance class, manufacturer (logo) of the window pane, INDEX part no. Procedure Workpieces forcefully expelled from the workpiece clamping device or chips resulting from cutting operation are not held back by the destroyed pane.

  • Page 66: Cm270 - Check Ms Guard Switch/Interlock

    5. Check the seals of the work area doors. 6. Check the general condition of the work area door, e.g., for damage. 7. Log the checks in the service, inspection and maintenance schedules/logs of the customer/INDEX. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 67: Cm290 - Check Iemca Loading And Unloading System

    5. Check the guide rollers in the IEMCA. 6. Check the general condition of the work area door, e.g., for damage. 7. Log the checks in the service, inspection and maintenance schedules/logs of the customer/INDEX. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 68: Cm330 - Check Gas Springs On The Control Cabinet Door, Replace If Necessary

    If, however, the door greatly distorts when opening, this is a sign that one of the two gas springs is defective and must be replaced. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 69 When installing the new gas spring, make sure that the installation position (flush) is oriented in the direction of movement of the control cabinet door. Improper installation may cause immediate destruction of the new gas spring. such as bending or kinking. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 70: Cm480 - Check Operating Panel For General Condition

    1. Check operating panel for tightness – free of oil and condensate. 2. Check operating panel keyboard, and replace keys if necessary. 3. Record replacement date of the backup battery of the operating panel and the ARTIS card. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 71: Service Interval - 5 Years

    Service Interval - 5 Years Service Interval - 5 Years Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 72: Maintenance Summary - 5 Years

    Maintenance Summary - 5 Years It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM013EN - 03.06.2020. IM020 - Replace the pressure accumulator Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 73: Im020 - Replace The Pressure Accumulator

    The pressure accumulator must be replaced as specified in the user manual of the manufacturer. Screws on the hydraulic system, the connected components, and the supply lines must be tightened to the manufacturer's specified torques. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 74 Industrial Safety Regulation BetrSichV is binding here. The locally valid guide lines and regulations must be taken into consideration. Power off the machine, depressurize the hydraulic system by opening the accumulator relief valve(s), and protect against accidental power on. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 75 Maintenance Summary - 5 Years Procedure Example: Pressure accumulator Replace the pressure accumulator. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 76 Maintenance Summary - 5 Years Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 77: Service Interval - 8 Years

    Service Interval - 8 Years Service Interval - 8 Years Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 78: Maintenance Summary - 8 Years

    Maintenance Summary - 8 Years It is recommended to document the maintenance activities carried out by using the appropriate maintenance log. The maintenance log has the document number DIM013EN - 03.06.2020. JM010 - Replacing the window pane Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...

  • Page 79: Jm010 - Replacing The Window Pane

    A sealant is used at the factory to seal the new window pane. Either Silicone 1200 of General Electric or Terostat MS 930 of Teroson. If other sealing compounds than those described here are to be used, the equivalence must be confirmed in writing by the manufacturer. Maintenance Instructions MS32-6.2 DIM012EN - 03.06.2020...
  • Page 80 Maintenance Summary - 8 Years Procedure Example: Window pane MS22-6/MS22-8/MS32-6.2/MS40-6/MS40-8 Disk Frame Upper cover of work area door Oval head screw Sealant Hexagon head screw Remove the window pane. 2. Cut open the sealant (5) on the inner pane (single-pane compound glass).
  • Page 82 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Str. 92 D-73730 Esslingen, Germany Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...

This manual is also suitable for:

Ms16-6Ms16-6plusMs40-8Ms40-6Ms52-6.3Ms22-8

Table of Contents