Gefran S.p.A has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.
Table of Contents Information about this manual ....................... 2 1 - Safety Precautions ........................5 1.1 Symbols used in the manual ............................... 5 1.2 Safety precaution ................................. 5 1.3 General warnings ................................6 1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes ........7 2 - Introduction to the product ......................
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7.3.2 Typical connection diagram ................................53 7.3.3 Emergency connection diagram (with UPS or EMS module) ......................55 7.3.4 Connection diagram for emergency maneuver (for synchronous motor only)...................60 7.4 Serial interface (PC connector) ............................61 7.4.1 Drive/RS232 port point-to-point connection ............................61 7.5 CAN interface ..................................62 7.6 Optional Keypad interface (keypad connector) .........................
Use for intended purpose only The power drive system (electrical drive + application plant) may be used only for the application stated in the manual and only together with devices and components recommended and authorized by Gefran. Utiliser uniquement dans les conditions prévues Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé...
Specific instructions that apply to particular actions are listed at the beginning of each chapters. Les instructions suivantes sont fournies pour la sécurité de l’utilisateur tout comme pour éviter l’endommagement du produit ou des composants à l’intérieur des machines raccordées. Ce paragraphe dresse la liste des instructions généralement applicables lors de la manipulation des drives électriques.
1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Cana- dian electrical codes Short circuit ratings ADL300 inverters must be connected to a grid capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms. The values of the “xxxx”...
2 - Introduction to the product The SIEIDrive ADL300 is the result of GEFRAN’s experience in the civil lift engineering sector, gained from its commitment to working in close partnership with leading operators in the sector to develop technical solutions and application programs.
Independent configuration of acceleration and deceleration ramp parameters and of the 4 jerk values for maximum travelling comfort in the lift cabin. Two independent S-shaped ramps, selectable via digital input with 4 independent jerk settings. Dedicated deceleration ramp corresponding to the stop command. •...
2.3 Identification of components The inverter converts the constant frequency and voltage of an existing three-phase network into DC voltage, from which it obtains a new three-phase network with variable voltage and frequency. With this variable three-phase network the speed of three-phase asynchronous and synchronous motors can be controlled continuously. 1.
2 = size 2 5 = size 5 Model A = Advanced B = Basic Inverter, ADL300 series Data plate Firmware and card revision plate Serial number Gefran S.p.A Via G.Carducci,24 I-21040-Gerenzano(VA) Firmware HW release 09012345 Prod. Drive model Release CONF...
3 - Transport and storage Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. Protect the inverter against physical shocks and vibration during transport and storage. Also be sure to protect it Caution against water (rainfall) and excessive temperatures.
4 - Specification 4.1 Environmental Conditions Installation location �������������������� Pollution degree 2 or lower (free from direct sunligth, vibration, dust, corrosive or inflammable gases, fog, vapour oil and dripped water, avoid saline environment) Installation altitude �������������������� Max 2000m (6562 feet) above sea level. With 1.2% reduction in output current for every 100 m starting from 1000 m.
4.4 Input electrical data Choke ������������������������������� Sizes 1...3: Optional (DC or AC), sizes 4-5 : integrated (DC) Note! See chapter 5.2 for THD values in accordance with EN 12015 and for selection of external inductances. Size Input Input Overvoltage Undervoltage Effective input current I DC-Link voltage...
4.5 Output electrical data Maximum output voltage U2 �������������� 0.98 x U = AC input voltage) Maximum output frequency f2 ������������� 300 Hz The derating factors shown in the table below are applied to the rated DC output by the user. They are not automati- cally implemented by the drive: Idrive = In x K Size Rated output current...
4.5.1 Derating values in overload condition In overload conditions the output current depends on the output frequency, as shown in the figure below. Figure 4.5.1-A: Ratio between overload/output frequency (ADL300-...-4 - ADL300-...-2T) Sizes 1...3 (4...22kW) Sizes 4-5 (30...75kW) OL (% I ) OL (% I ) F out (Hz) F out (Hz)
4.6 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADL inverter is disabled from the mains and that in which an operator can operate on internal parts of the inverter, without the danger of electric shock, is 5 minutes. This value takes into account the time to turn off an inverter supplied at 460 V + 10%, without any options (time indicated for disabled inverter condition).
4.8 Cooling All inverters are equipped with internal fans. Size Fan capacity Minimum cabinet opening for (Heat dissipation) cooling =230...460V Heat sink (m Internal (m ADL300-...-4, 3ph 1040 1055 2 x 58 2075 2 x 58 2110 2 x 35 3150 2 x 98 3185...
5 - Options 5.1 Optional external fuses 5.1.1 Network side fuses (F1) The inverter must be fused upstream on the network side. Use fast-acting fuses only. F1 - External network side fuses EUROPE AMERICA DC link capacitor hours of Size service life [h] Type Code...
5.2 Input chokes The three-phase mains choke is strongly recommended in order to: limit the RMS input current of the ADL300 inverter. increase the life of intermediate circuit capacitors and reliability of input diodes. reduce mains harmonic content reduce problems due to power supply via a low impedance line (≤ 1%). In accordance with EN 12015 (THD values <...
16 [35.3] ADL300-...-2M, 1ph 1011 1015 2022 For information please contact the Gefran Sales Office. 2030 3040 3055 Note! With the inverter operated at the rated current and a frequency of 50 Hz, the output chokes cause a voltage drop of approx. 2% of the output voltage.
5.4 External braking resistors (optional) Recommended combinations for use with internal braking unit. Table 5.4.1: Recommended combination ADL...-AC and ADL...-BR series List and technical data of standard external resistors Max. overload, 1" Max. overload, 30" Dimensions: Weight Size Resistor type Code Q.ty - service 10%...
5.5 EMC Filter (optional) The ADL300-...-F-4/2T inverters are equipped with an internal EMI filter, optional external filters are reported in the table. Weight Conducted emissions according to / Dimensions: Size Type Code Motor cable length Width x Height x Depth (mm) (kg) ADL300-...
6 - Mechanical installation The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the temperature of the Drive’s cooling fins can rise to a temperature of 158° F (70°C). Le drive doit être monté...
7 - Wiring Procedure Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualified personnel. Improper installation of motors or Drives may therefore cause the failure of the device as Warning! well as serious injury to persons or material damage.
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Functioning of the Drive without a ground connection is not permitted. To avoid disturbances, the armature of the motor must be grounded using a separate ground connector from those of other appliances. Caution Défense de faire fonctionner le drive sans qu’il y ait eu raccordement de mise à la terre préalable. Pour éviter les perturbations, la carcasse du moteur doit être mise à...
Note! The power terminal strip is extractable on sizes 2055 ... 3110. The EM terminal strip is extractable on all mechanical sizes. Terminals: on structural work Size Cable cross-section Recommended Lock screw diameter Tightening torque (min) ADL300-...-2T, terminal (mm) (mm) (Nm) Same as the maximum cross-section used for the 2055 ...
Use power shield kit to connect shield of motor cable to drive. Note! For further information regarding electro-magnetic compatibility standards, according to Directive 2014/30/EC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this drive.
7.1.4 Block diagram of power section This type is equipped with an EMI input filter (models ADL300.-...-F-..; except ADL300-...-2M), an AC/DC converter, a system for pre-loading DC capacitors, a DC/AC converter, a power supply unit and an integrated braking unit. To manage emergency situations (drive power failure) the unit also envisages connection of an emergency unit between terminals EM and D.
7.1.5 Internal EMC filter (standard) The ADL300.-...-F-.. series of inverters are equipped with an internal EMI filter (optional for the ADL300-...-2M series) able to guarantee the performance levels required by EN 12015, first environment, with max 10 m of shielded motor cable.
7.1.8 Motor connection L1 L2 L3 BR C1 C V W EM L1 L2 L3 BR1 BR2 C ADL.-1040...3220-4 ADL.- 4300...5550 ADL.-2055...3110-2T ADL.- 4150...5300 3 ph 3 ph L1 L2 L3 C L1 L2 BR C1 C V W EM ADL.- 5750-4 ADL.-5370-2T...
Standard = +24V OUT; +24V IN/OUT versions on request; (**) Cards with +24V external power supply (+24V IN/OUT versions) must be separated from the external power supply with an external diode. Check if the diode is already present on the external power supply. Figure 7.2.3: Recommended card wiring 7.2.3 Feedback Connection This section describes the feedback connections for the ADL300B series.
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(1) Connection SinCos encoder + 2 Freeze (SESC) Technical specification: Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, Sin+ Sin-, Cos+ Cos-, differential Management of loss of encoder signals. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
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(2) Connection sinusoidal encoder 3 Channels + 2 Freeze (SE) Technical specification: Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, differential Management of loss of encoder signals. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
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(3) Connection EnDat Encoder + 2 Freeze (EnDat-SSi) Technical specification: Channels ������������������������������� A+ A-, B+ B-, differential Management of loss of encoder signals. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ���������������������� min 128, max 16384 (automatic recognition at initialisation) Electrical interface ������������������������...
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(4) Connection EnDat Encoder Full Digital + 2 Freeze Technical specification: Programmable internal power supply ���������� min +5.2 V, max +6.1 V (default + 5.2 V) − Imax 150 mA. The internal power supply of the encoder can be selected from the keypad (ENCODER CONFIG menu, parameter Encoder supply (PAR 2102) to balance the loss of voltage due to the length of the encoder cable and load current.
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(5) Connection digital encoder 3 Channels + 2 Freeze (TTL Line Driver / push pull) (DE) Technical specification: Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, differential line drivers. Management of loss of encoder signals (via software). Max frequency �������������������������� 100 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
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(7) Connection Sinusoidal SinCos Encoder + repetition (ADL300B-...-AD1) (SESC) Technical specification (XE): Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, Sin+ Sin-, Cos+ Cos-, differential Management of loss of encoder signals. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
(8) Repeat Encoder (TTL line-driver) ADL300B-...-E24R have an incremental encoder output with TTL Line Driver levels (according to the main encoder supply) to be used to repeat the servomotor feedback device. This function is performed via HW and an encoder output can be repeated with a programmable divider.
7.3 Connection diagrams Note! This chapter describes the typical wiring diagrams with reference to ADL300 drives with standard configuration. 7.3.1 Regulation potentials, digital I/O Figure 7.3.1.1: Regulation potentials (ADL300A) Shielded cable Analog input 1 Shielded cable Analog output 1 Analog input 2 Chassis Analog output 2 Chassis...
7.3.3 Emergency connection diagram (with UPS or EMS module) The configuration described in this paragraph can be used to manage the motor in an emergency power failure condition (with 230 VAC single-phase UPS power supply or EMS module). Figure 7.3.2.4: Emergency connection diagram (ADL300A-4300 ...4450 sizes) 3 PHASE MAINS 1ph, 230V 50Hz...
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To use this type of connection reference should be made to the safety and installation instructions in the "SAFETY MANUAL" (file: x08051ko-Safety User Manual-1_0r_IT and x08051ko-Safety User Manual-1_0r_EN on the CD-ROM supplied with the inverter or downloadable from the www.gefran.com website). Warning!
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Diagram of a lift system complying with EN81-20 5.9.2.5.3 d, without contactors and STO integrated safety function (EN61800-5-2- SIL3). Figure 7.3.2.8-A: Contactorless connections (Asynchronous motor) 3 Phase Mains SYSTEM CONTROL UNIT CONTACTORLESS K4 (*) OK (*) Contactor check-up Commands (optional) OPTIONAL BREAKING RESISTORS...
To use this type of connection reference should be made to the safety and installation instructions in the "SAFETY MANUAL" (file: x08051ko-Safety User Manual-1_0r_IT and x08051ko-Safety User Manual-1_0r_EN on the CD-ROM supplied with the inverter or downloadable from the www.gefran.com website). Warning! 7.3.4 Connection diagram for emergency maneuver (for synchronous motor only).
Connection to a PC with RS232 port (not isolated) The following are required for connection: • a shielded cable (code 8S8F59) for connection to the RS232 PC port of the drive to the RS232 connector of the PC, see figure 7.4.1-B. Connection to a PC with USB port (not isolated) The following are required for connection: •...
7.6 Optional Keypad interface (keypad connector) Keypad connector (XS1) Several devices can be connected to the multifunction keypad connector (9-pin D-SUB receptacle connector XS1) and are automatically recognised and managed. 1) Optional KB-ADL keypad (default connection) The keypad is supplied with a 40 cm-long cable, for longer distances, a 1:1 non-crossover cable must be used (9 shielded cables, e.g.
7.8 Braking There are various possible types of braking: Internal Braking Unit Injection of direct current from the Inverter into the motor (D.C. braking) There are two essential differences between the two braking methods: A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C. braking can only be usedfor braking to standstill.
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Size (Ω) ADL300-...-2M, 1ph 1011 1015 2022 2030 15.5 3040 3055 Braking unit rated current, duty cycle = 50% Peak current that can be delivered for max 60 seconds Minimum braking resistance value Table 7.8.2: Braking unit intervention threshold @ 480 V @ 460 V @ 400 V @ 230 V...
8. Use of the keypad This chapter describes the integrated keypad and the optional KB-ADL keypad and methods of use for displaying and programming inverter parameters. 8.1 Description of keypads 8.1.1 KB-ADL300 integrated keypad → ILIM ← Drive status indicator LEDs →...
8.1.2 KB-ADL optional programming keypad → Drive status indicator LEDs ILim 01 MONITOR ← 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG 5-line x 21 character alphanumerical LCD display 05 LIFT DISP → Membrane keypad SAVE CUST FIND The optional programming keypad is used to display the status and diagnostics parameters during operation. It has a strip of magnetic material on the back so that it can be attached to the front of the drive or other metal surface (e.g.
8.2 Navigating with the integrated keypad 8.2.1 Scanning of first and second level menus First level 01 . 23.8 8. 02.88. First level menus are shown by 2 digits. First level Second level .8 8. 0 5. 0 1 Enter Second level menus are shown by 4 digits separated by a point.
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Note ! Flashing points and characters in grey. E.g.: Synchronous list, Menu 19.6 - FUNCTIONS / PADS, PAR 3726 Ramp down limit = 2147418112 : 8 8. .00. . 26. Enter Enter (x13) Enter The point flashes, the bottom window is displayed ...
E.g., float parameters: Synchronous list, MOTOR DATA, PAR 2002 Rated current = 22,4 A 14 . 20. 02. Enter Enter the flashing point of the second digit from the left displays the middle window E.g., BIT parameters: Synchronous list, Menu 1 - MONITOR, 1066 Enable state mon = 1 ...
• Modifying Enum values When you press Enter on an Enum value, the first digit on the right flashes. Use the arrow keys to scroll all the enum values of that parameter cyclically. Press Enter again to accept the value. Press Prg to reject the value and restore the previous value.
8.2.6 Displaying and resetting Alarms Note ! The alarms are shown on the display of the integrated keypad with the abbreviated text shown in brackets "[XXX]" in chapter "10.1 Alarms" on page 88 . Active alarms are displayed by a flashing indicator. Alarms that have been removed but not yet reset are fixed.
8.2.8 Motor self-tuning Set PAR 2024 Autotune still to On to enable motor self-tuning. The firmware will automatically reset it to Off. The following warning messages are displayed at the start and end of Self-tuning: Operations displayed on the optional keypad Operations displayed on the integrated keypad Close Enable input C EN...
8.3 Navigating with the optional keypad 8.3.1 Scanning of the first and second level menus First level 23 ALARM LOG 01 MONITOR 01 MONITOR 02 DRIVE INFO 02 DRIVE INFO 03 STARTUP WIZARD 03 STARTUP WIZARD 04 DRIVE CONFIG 04 DRIVE CONFIG 05 LIFT 01 MONITOR...
● LINK parameters The parameter may assume the number of another parameter as value. 11 DIGITAL OUTPUTS 11 DIGITAL OUTPUTS 11 DIGITAL OUTPUTS 11 DIGITAL OUTPUTS 14 MOTOR DATA 01/16 PAR: 1410 01/16 PAR: 1410 01/16 PAR: 1410 15 ENCODER CONFIG Di g output 1X s r c Di g output 1X s r c...
8.3.8 Configuration of the display 8.3.8.1 Language selection Menu 04 DRIVE CONFIG, parameter 04.19 Language select, PAR: 578, default=English. This is used to set one of the languages available: English, Italian, French, German, Spanish and Turkish. 01 MONITOR 04 DRIVE CONFIG 04 DRIVE CONFIG 04 DRIVE CONFIG 02 DRIVE INFO...
8.3.12 Messages Operator messages are displayed with this page. There are two types of messages: - timed (closed automatically after a certain number of seconds), - permanent (continue to be displayed until the operator presses the ESC key). Several concurrent messages are enqueued and presented to the operator in sequence, starting from the most recent. Message Default parameters 0001H-1...
If an error occurs during transfer, the following message is displayed: Message Save par failed Code: Press ESC to exit The code XX indicates the type of error, see paragraph 10.3. To exit the error message, press the ESC key. 8.3.13.3 Load parameters from keypad Menu 04 DRIVE CONFIG, parameter 04.15 Load par from keypad, PAR: 592.
8.3.15 Asynchronous/Synchronous selection • To switch from Asynchronous to Synchronous: Menu 4 - DRIVE CONFIG, PAR 6100 Load synch control 01 MONITOR 04 DRIVE CONFIG Load synch control? 02 DRIVE INFO 19/19 PAR: 6100 03 STARTUP WIZARD Load synch control Press E to exe c ute Press E to execute 04 DRIVE CONFIG...
9 - Commissioning via keypad Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualified personnel. Improper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material Warning! damage.
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This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204, 9.2.5.4). Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4). Never open the device or covers while the AC Input power supplyis switched on. Minimum time to wait before working on the terminals or inside the device is listed in section 4.6.
9.1 Asynchronous motor startup wizard (with the integrated keypad) The ADL300 can operate with regulation modes: Voltage/Frequency (SSC) , Sensorless (open loop) and field-oriented vector control (closed loop). Note! Before starting, check the factory settings: Menu 02 DRIVE INFO, parameter 02.2 Control type, PAR: 480, default=11. .88.
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Step 2 - Setting motor parameters Note! Def: The factory (default) setting depends on the size of the drive that is connected. These values refer to the ADL..-1055-AC ▲ 401 v 3.8 8. 20.00. 4.0.0 Πo ▼ Enter Enter Enter (x2) Enter (x3s) Prg 399 v...
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(4) Once the drive is enabled the autotune procedure starts. This may take a few minutes, depending on the type of motor being used. (5) At the end of the procedure the following screen is displayed. After opening the Enable contact, go to step 4 ...
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▲ 1 kg . 54. ▼ Enter Enter 0 kg Enter (x3s) Prg ▲ 1 kg ▼ Enter Enter Enter (x3s) Prg 0 kg ▲ 1 kg . 58. ▼ Enter Enter Enter (x3s) Prg 0 kg ▲...
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Next proceed to step 9 to save the system parameters that have been entered and those calculated by the drive using the autotune and automatic phasing procedures. Step 9 - Save parameters To save the new parameter settings, so that they are maintained also after power-off, proceed as follows: 85 5 0 S A v E Enter...
9.1 Asynchronous motor startup wizard (with the optional keypad) The ADL300 can operate with regulation modes: Voltage/Frequency (SSC) , Sensorless (open loop) and field-oriented vector control (closed loop). Note! Before starting, check the factory settings: Menu 02 DRIVE INFO, parameter 02.2 Control type, PAR: 480, default=11. 01 MONITOR 02 DRIVE INFO 02 DRIVE INFO...
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Step 1 - Electrical connections Make the connections as described in paragraph 7.3.2. Checks to be performed before powering the drive • Check that the supply voltage is correct and that the input terminals on the drive (L1, L2 and L3) are connected correctly.
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Note! When data entry is complete the Take parameters command is executed automatically (menu 14 MOTOR DATA, PAR: 2020). The motor data entered during the STARTUP WIZARD procedure are saved in a RAM memory to enable the drive to perform the necessary calculations. These data are lost if the device is switched off.
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▲ 5.3 A PAR: 2102 PAR: 2102 Encoder supply Encoder supply ▼ 0000005.2 5.1 A Def: Def: Step 5 – Encoder phasing Not available in this mode. Step 6 - Setting the maximum speed reference value and system speed Setting the maximum speed reference value: this defines the maximum motor speed value (in rpm) that can be reached with each single reference signal (analog or digital).
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▲ 1 kgm² PAR: 11160 PAR: 11160 Motor inertia Motor inertia ▼ 000000000 kgm² 0 kgm² kgm² Def: Def: After setting the mechanical measurements, proceed to the next step. Step 8 - Setting application parameters The application data can be entered at this stage. ●...
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(1) Press the E key to start the save parameters procedure. (2) Press E to confirm (3) End of procedure (4) When the parameters have been saved correctly the drive displays this screen to show that the startup wizard is complete.
9.2 Startup wizard for brushless motors (with the integrated keypad) The ADL300 can operate with regulation modes: field-oriented vector control of permanent magnet synchronous mo- tors (brushless). Note! Before starting, check the factory setting: Menu 02 DRIVE INFO, parameter 02.2 Control type, PAR: 480, default=12. .88.
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Step 2 - Setting motor parameters Note! Def: The factory (default) setting depends on the size of the drive that is connected. These values refer to the ADL..-1055-BR ▲ 341 v 3.8 8. 20.00. 3.4.0 Πo ▼ Enter Enter Enter (x2) Enter (x3s) Prg+ 339 v...
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Step 4 - Setting encoder parameters (Standard card EXP-SESC-I1R1F2-ADL) The incorrect configuration of the encoder tension can permanently damage the device; therefore, it is advisable to check the values on the encoder’s specification plate. Caution ▲ 2049 ppr 21. 00. 20.4.8 ▼...
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Step 7 - Setting the system weights The system weights must be entered in this part of the wizard procedure. ▲ 1 kg uE IG ▼ Enter Enter Enter Enter (x3s) Prg 0 kg ▲ 1 kg . 52. ▼...
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● Set the distance value ▲ . 04. ▼ Enter Enter ● Enable the inertia and gains of the speed loop calculation ▲ ▼ Enter Enter Next proceed to step 9 to save the system parameters that have been entered and those calculated by the drive using the autotune and automatic phasing procedures.
9.2 Startup wizard for brushless motors (with the optional keypad) The ADL300 can operate with regulation modes: field-oriented vector control of permanent magnet synchronous mo- tors (brushless). Note! Before starting, check the factory setting: Menu 02 DRIVE INFO, parameter 02.2 Control type, PAR: 480, default=12. 01 MONITOR 02 DRIVE INFO 02 DRIVE INFO...
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Step 1 - Electrical connections Make the connections as described in paragraph 7.3.2. Checks to be performed before powering the drive • Check that the supply voltage is correct and that the input terminals on the drive (L1, L2 and L3) are connected correctly.
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Step 3 - Autotune with motor at stand-still or coupled to the load The drive carries out the motor autotune procedure (real measurement of motor parameters). Autotuning may take a few minutes. Note! If this operation generates an error message (e.g. Error code 1), check the connections of the power and control circuits (see step 1 - Connections), check the motor data settings (see...
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Auto t une Auto t une 03 STARTUP WIZARD PAR: 2192 Progress 0% Progress 10% Run phasing still? Autotune still Press E to exe c ute Close Enable in p ut Press ESC to abort E=Yes Down=Next Auto t une Auto t une Progress 100% Done...
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Final check Note! If you wish to use the inertia value calculated by the converter, you should copy the parameter value 5.4.20 CalcInertia (PAR 12020, Menu LIFT/ MECHANI- CAL INFORMATION) in parameter 16.20 Inertia, PAR: 2240. Menu 5.4 MECHANICAL DATA, parameter 5.4.20 CalcInertia, PAR: 12020, default=(S). 5.4 MECHANICAL DATA 01 MONITOR 5.1 SPEED...
10 - Troubleshooting 10.1 Alarms Note ! To reset alarms, see paragraphs "8.2.6 Displaying and resetting Alarms" on page "8.3.11 Alarms" on page . In the following table, the Code is visible only from serial line Code Error message shown Sub-code Description on the display [on the...
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Code Error message shown Sub-code Description on the display [on the integrated keypad] Solution: - Change the processing cycle. - Use a cooling fan to cool the motor. Condition: Drive overload alarm. Drive overload [DOL] - The inverter output current has exceeded the allowed overload value. - The overload cycle has exceeded the allowed values.
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Code Error message shown Sub-code Description on the display [on the integrated keypad] OV safety Condition: Safety status alarm caused by Overvoltage situations. [OVSF] Solution: the firmware attemps to reset the card automatically. If the condition is removed (the alarm cleared message is displayed) the alarm can be reset and the drive restarted by deactivating and reactivating Enable and Start.
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Solution: Contact Gefran in order to update the firmware on the optional encoder card. Condition: an optional card has been removed with respect to the configuration present when the last Save parameters command was executed or there Opt cfg change [OCFG] is a fault on the optional card or on the regulation card.
10.2 Speed fbk loss alarm according to the type of feedback Note ! For the correct interpretation of the cause of the alarm trigger, it is necessary to transform the hex code indicated in parameter 15.13 SpdFbkLoss code, PAR 2172 , in the corresponding binary and verify in the encoder table that the active bits and related description are used. Example with encoder Endat: PAR 2172 = A0H (hex value)
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● Speed fbk loss [22] alarm with EnDat absolute encoder Value Name Description 0x08 MOD_INCR Cause: voltage level not correct or disturbance on signals of incremental channels A-B. Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder supply, check parameter 2108 Encoder signal Vpp.
Cause: Firmware on option card incompatible with firmware on regulation card. 0x200 error When this has been signalled the information obtained from the encoder is not reliable. Solution: Contact Gefran in order to update the firmware on the optional card. ADL300 • Quick installation guide - Specifications and connection...
10.3 Messages Note ! For more information see chapter 8.7. Index Error message shown on Sub-code Description the display [on the inte- grated keypad] Condition: may occur during loading of the parameter database saved in flash Load default param [LDEF] normally appears in the following conditions: at initial power-on when a new firmware version is downloaded, when the regulation is installed on a new size, when the region is changed.
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Index Error message shown on Sub-code Description the display [on the inte- grated keypad] Incorrect incremental encoder impulse count or incorrect absolute encoder impulse count probably caused by an incorrect value of the pole pairs parameter or a load applied to the motor. Solution: Check the value of the pole pairs parameter, check whether a load is applied Incorrect incremental encoder impulse count probably caused by the incorrect value of the encoder impulse parameter.
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[KEYF] xxxxH-x Solution: Ask Gefran to supply the correct key to enable the desired firmware function. Key expiring Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given firmware function. At this stage the firmware function...
Appendix A.1 - ADL300 Advanced Configuration ADL300 is coded as the Advanced version and does not implement any I/O or encoder expansion cards. The user may integrate any of the available options, to meet specific system requirements (an I/O card must always be present to use the drive).
A.1.1 - Inserting expansion cards • Slot 1: dedicated to I/O cards (EXP-IO-...-ADL) • Slot 2: dedicated to encoder expansion cards (EXP-DE-ADL, EXP-SE-ADV, etc.) Slot 1 Slot 2 Remove the top cover: insert a screwdriver into the holes at the top of the plastic card cover and push gently Raise the cover as shown in the figure.
A.2.1 Input/Output features 24V DC power supply Tolerance ± 10% Maximum current 150 mA Isolation 1 KV ● Digital inputs (DI) and enable hardware inputs (EN-HW) Description Features Type 24 V PNP / NPN Operating voltage 0 V to + 24 V (+ 30 V max) Load 5 mA @ +24 V - R = 4.7 kΩ...
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Precision 1% of full scale Isolation AI-X AI-X AI-X (*) Select input V/I (V=OFF, I=ON) Fast Input Inputs (Freeze) ● Description Features Type 24VDC PNP Input Input voltage +24VDC ±20% Load 8mA @ 24V, RL = 2,7kΩ Thresholds < 2V, V >...
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● Analog reference outputs (±10) Description Features Type Single-ended in voltage Operating voltage ± 10 V = 5 kΩ (max 10 mA) Load 5 mA @ ± 10 V - R Precision 1% of full scale Isolation Short-circuit protection +10V +10V - 10V - 10V...
A.3 Encoders and encoder expansion cards A.3.1 Encoders Encoders provide motor speed and position feedback The regulation algorithms in the ADL300 drive are capable of controlling asynchronous and permanent magnet synchronous (brushless) motors. With asynchronous motors the regulation algorithm may or may not use the speed measurement obtained from the encoder reading.
A.3.2 Phasing In order for the ADL300 Brushless regulation algorithm to function correctly, it is necessary to know the position of the rotor with respect to the stator power phases. Therefore the 0° position provided by the absolute encoder must be known with respect to the position of a motor pole and the encoder count direction must match the motor power phases.
A.3.3 Encoder cards Note ! The encoder power supply must be adequate considering the cable length and the absorption rates as shown in table (1) at the end of this chapter. EXP-DE-I1R1F2-ADL Digital Incremental Encoder. This is the default card supplied with drives to control asynchronous motors in field- oriented flux vector mode (FOC).
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INCREMENTAL DIGITAL ENCODER (DE) SINGLE ENDED NPN O.C. 0VE out +VE out INCREMENTAL DIGITAL ENCODER (DE) SINGLE ENDED PNP O.C. 0VE out +VE out (*) Connection of shielding, see figure 7.2.4 ADL300 • Quick installation guide - Specifications and connection...
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EXP-DE-I1-ADL Digital Incremental Encoder. EXP-DE-I1-ADL 10 11 12 13 14 15 (TTL Line-driver) Channels ������������������������������� A+ A-, B+ B-, differential line drivers, optoisolated. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ���������������������� min 128, max 16384 (default 1024) Electrical interface ������������������������...
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INCREMENTAL DIGITAL ENCODER (DE) SINGLE ENDED NPN O.C. 0VE out +VE out INCREMENTAL DIGITAL ENCODER (DE) SINGLE ENDED PNP O.C. 0VE out +VE out (*) Connection of shielding, see figure 7.2.4 ADL300 • Quick installation guide - Specifications and connection...
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EXP-SE-I1R1F2-ADL Incremental Sinusoidal Encoder (SE). EXP-SE-I1R1F2-ADL 20 21 22 23 10 11 12 13 14 15 Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, differential. Management of loss of encoder signals Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
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EXP-SESC-I1R1F2-ADL Incremental Sinusoidal Encoder + absolute SinCos (SESC). This is the default card supplied in drives to control permanent magnet synchronous motors (Brushless - SESC). EXP-SESC-I1R1F2-ADL 20 21 22 23 10 11 12 13 14 15 Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, Cos+ Cos-, Sin+ Sin-, differential Management of loss of encoder signals.
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EXP-SESC-I1R1-V-ADL Incremental Sinusoidal Encoder + absolute SinCos (SESC). EXP-SESC-I1R1-V-ADL Channels ������������������������������� A+ A-, B+ B-, Z+ Z-, Cos+ Cos-, Sin+ Sin-, differential Management of loss of encoder signals. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
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EXP-EN/SSI-I1R1F2-ADL Incremental sinusoidal + Absolute EnDat/SSI (EN/SSI). This is the default card supplied in drives to control permanent magnet synchronous motors (Brushless - SESC). EXP-EN/SSI-I1R1F2-ADL 20 21 22 23 10 11 12 13 14 15 Channels ������������������������������� A+ A-, B+ B-, differential Management of loss of encoder signals.
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EXP-EN/SSI-I1R1F2-ADL (EnDat FULL DIGITAL) Incremental sinusoidal + Absolute EnDat Full Digital. This is the default card supplied in drives to control permanent magnet synchronous motors (Brushless - SESC). EXP-EN/SSI-I1R1F2-ADL 20 21 22 23 10 11 12 13 14 15 Power supply ����������������������������...
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EXP-HIP-I1R1F2-ADL Incremental Sinusoidal Encoder + Hiperface absolute (HIP) EXP-HIP-I1R1F2-ADL 20 21 22 23 10 11 12 13 14 15 Incremental channels ���������������������� A+ A-, B+ B-, differential Management of loss of encoder signals. Max frequency �������������������������� 200 kHz (check the number of encoder impulses according to the maximum speed) Number of impulses ����������������������...
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Repeat Encoder RE (TTL/HTL line-driver) Encoder expansion cards have an incremental encoder output with TTL/HTL Line Driver levels (according to the main encoder supply) to be used to repeat the servomotor feedback device. This function is performed via HW and an encoder output can be repeated with a programmable divider.
A.4 - Brake monitoring system (A3 Amendment) A.4.1 Introduction The brake monitoring function in the ADL series of products: ADL300 enables implementation of the automatic brake monitoring function as required by EN81-1 A.3 §9.11.3. Two functional elements are required to implement the brake monitoring function: 1.
A.4.2 Configuration of the brake fault alarm • Activation of the brake fault alarm function. The installer must have previously located the necessary digital inputs of the ADL drive and connected the correspond- ing wires to the feedback signals on these inputs. Note that depending on the type of wiring arrangement, the brake feedback signals are normally asserted (brake closed –...
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Ph. +91 20 6614 6500 Fax +44 (0) 8452 604556 Fax +91 20 6614 6501 sales@gefran.co.uk gefran.india@gefran.in SENSORMATE AG GEFRAN MIDDLE EAST ELEKTRIK VE GEFRAN INC. ELEKTRONIK SAN. VE TIC. LTD. STI Steigweg 8, 8 Lowell Avenue Yesilkoy Mah. Ataturk...