gefran ADV200 User Manual
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gefran ADV200 User Manual

Els2electrical line shaft application
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ADV200
English
ELS2 Electrical Line Shaft Application
User Guide

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Summary of Contents for gefran ADV200

  • Page 1 ADV200 English ELS2 Electrical Line Shaft Application User Guide...
  • Page 2 Keep the manual in a safe place and available to technical personnel during the product functioning period. Gefran Drives and Motion S.r.L. reserves the right to make changes and variations to products, data and dimensions at any time without notice.

  • Page 3: Table Of Contents

    Engage – Master Engage Function in Recovery Mode ..............65 Phase Shift Function ......................... 66 Pos Loop - Position Loop ........................67 Homing – Zero Search Function ....................... 68 _____ User Guide Electrical Line Shaft for ADV200 Page 3 of 72...
  • Page 4 9.10 Jog Function ............................69 9.11 Positioning - Positioning Function ..................... 70 9.11.1 U.U Definition – Definition of User Units ..................71 9.12 Position Error – Position Error Management ..................72 _____ User Guide Electrical Line Shaft for ADV200 Page 4 of 72...

  • Page 5: Introduction

    7.2.7 and higher 1.2 Installation To install the application you must have a PC, version 1.6.5 or higher of the Gefran GF eXpress software with Catalog, the drive RS485 - PCI COM connection kit and the Electrical Line Shaft Application 2 file.

  • Page 6: General Description

    �������� ���� �������� �������������������� = �������� ���� ������������ ���� ���� ∗ ���������������� ���� ���� �������������������� The ELS2 Electric Line Shaft application is supported by firmware version 7.2.7 and later of the ADV200 drive and by its supply of optional cards for acquisition of encoders and for the Fast Link system bus. Typical configurations are described in the paragraph “Master-slave configurations.”...

  • Page 7: Operating Principle

    To prevent drift, the coupling ratio must be known and expressed precisely (gear mechanics);  otherwise, drift can be managed only with external correction/compensation systems. The Master encoder source cannot be the same used by the Flux vector CL control.  _____ User Guide Electrical Line Shaft for ADV200 Page 7 of 72...
  • Page 8 For details, see the “ADV200QS Quick installation guide” manual You cannot assign more than one application function to the same digital input (and/or decomp  bit); You cannot use Dimension Factor system functions.  _____ User Guide Electrical Line Shaft for ADV200 Page 8 of 72...

  • Page 9: Master-Slave Configurations

    The virtual master is generated in one of the ADV200 inverters in the system; in all cases, this ADV200 is considered a slave.

  • Page 10: Example Of Chain Configuration

    The same configuration can be reproduced by using Fast Link communication. In this case, an encoder card for feedback input and an EXP-FL-XCAN-ADV card to manage Fast Link communication have to be installed on each drive. _____ User Guide Electrical Line Shaft for ADV200 Page 10 of 72...

  • Page 11: Functions, Menus And Parameters

    Corresponds to the time needed to decelerate from the speed set in parameter Speed ref top lim (IPA 670 on REFERENCES menu) to 0. 11060 Els Enabled dest Enumerative Null (def) ERWZ Pad from 1 to 16 Selector for destination of Els Enabled mon monitor. _____ User Guide Electrical Line Shaft for ADV200 Page 11 of 72...
  • Page 12 Els in Synchro: Engage or Engage with recovery executed; slave axes in synchronism with master  Els Stopping: stop of following of master system  12122 Els Status word Unsigned Short Cap.4.4.2 Application status word. _____ User Guide Electrical Line Shaft for ADV200 Page 12 of 72...

  • Page 13: Master Ref Menu

    Fast Link is a fast synchronous communication bus that can exchange data among 16 participants, one of which is defined as master. The optional EXP-FL-XCAN-ADV Fast Link card is the communication interface for ADV200. See the specific manual for information on installing and parameterizing the optional card.
  • Page 14 = E1 virt pos and 5732 = E1 virt rev) and sends them to the next slaves in the chain. Slave 3 reads the physical pos and rev data of Slave 2 and controls the motor in electric line shaft.  _____ User Guide Electrical Line Shaft for ADV200 Page 14 of 72...

  • Page 15: Virtual Master

    The generated speed profile is trapezoidal. Transmission of the virtual encoder data to the slaves in the chain passes through the ADV200 drive PAD functions. PADs are general-use variables that are used for data exchange among the components of a Bus system, and can therefore be compared to PLC variables.
  • Page 16 Pwm&Ctrl Pwm&Ctrl 5712 FL N Fwd slave chg 5730 FL Fwd 1 src Pad 1 Null Null Null 5732 FL Fwd 2 src Pad 2 Null Null Null _____ User Guide Electrical Line Shaft for ADV200 Page 16 of 72...
  • Page 17 12016 Els Master Pos mon Long Monitor of virtual position in encoder rev of reference master. 12018 Els Master Speed mon Float Monitor of speed of reference master (unfiltered). _____ User Guide Electrical Line Shaft for ADV200 Page 17 of 72...
  • Page 18 Monitor of state of Run Reverse command of virtual encoder. 12058 Els Enc V Ovr mon Float Monitor of percentage of override of reference speed of virtual encoder. _____ User Guide Electrical Line Shaft for ADV200 Page 18 of 72...

  • Page 19: Mech Ratio Menu

    Drift can be prevented only with a type 1 kinematic chain because the mechanical ratio can be expressed as a fraction; otherwise, drift can only be limited with external compensation systems. _____ User Guide Electrical Line Shaft for ADV200 Page 19 of 72...
  • Page 20 Els Mech Ratio Mul. 12030 Els Act Mech Ratio Float ������������ℎ ���������������� ���� Monitor of value of mechanical ratio used, equivalent to _____ User Guide Electrical Line Shaft for ADV200 Page 20 of 72...

  • Page 21: Els Ratio Menu

    At the end of each ratio change phase (and at the end of the Engage phase), a dedicated monitor variable will signal that the selected ratio is in use. _____ User Guide Electrical Line Shaft for ADV200 Page 21 of 72...
  • Page 22 Acceleration ramp at change of Ratio 2. Corresponds to time needed to accelerate from 0 to the speed set in parameter Speed ref top lim (IPA 670 on REFERENCES menu). _____ User Guide Electrical Line Shaft for ADV200 Page 22 of 72...
  • Page 23 Els Act mech Ratio * Els Act Ratio * ( 1 + Els Actual Slip mon / 100 ) Els Act mech Ratio is displayed on MECH RATIO menu Els Actual Slip mon is displayed on SLIP RATIO menu _____ User Guide Electrical Line Shaft for ADV200 Page 23 of 72...

  • Page 24: Slip Ratio Menu

    2. If the increase or decrease command is maintained for a time exceeding the time set in Els Slip Hold T, a subsequent change step is applied, and so on. _____ User Guide Electrical Line Shaft for ADV200 Page 24 of 72...
  • Page 25 12070 Els Slip Reach mon Boolean Monitor of state of selected slip % reached. Becomes Off at slip change, goes to On at end of slip change ramp. New slip value reached. _____ User Guide Electrical Line Shaft for ADV200 Page 25 of 72...

  • Page 26: Engage Menu

    CL control. There are no uses of freeze inputs of encoder cards not assigned to the control. Use of the freeze input ensures the ability to use sensors directly on-board the machine as triggers for the Els Recovery signal (pulse sensors). _____ User Guide Electrical Line Shaft for ADV200 Page 26 of 72...
  • Page 27 Monitor of state of digital Recovery command. If linked to a freeze input, On state persists for only 1 ms. 12094 Els Master R Rev mon Long Number of revs of reference master position with respect to Engage point. _____ User Guide Electrical Line Shaft for ADV200 Page 27 of 72...
  • Page 28 Float Monitor of slave synchronism speed reference. 12142 Els End Ramp Spd mon Float Monitor of slave speed at point of synchronism with master (end of acceleration ramp). _____ User Guide Electrical Line Shaft for ADV200 Page 28 of 72...

  • Page 29: Phase Shift Menu

    2. If the increase or decrease command is maintained for a time exceeding the time set in Els Shift Dig Hold T, a subsequent shift step is applied. The shift is cancelled when exiting follow mode, Els Engage mon = Off. _____ User Guide Electrical Line Shaft for ADV200 Page 29 of 72...
  • Page 30 Monitor of state of phase angle digital decrease command. 12128 Els Shift Dem mon Long u.u. Monitor of phase angle value to be reached. 12130 Els Actual Shift mon Long _____ User Guide Electrical Line Shaft for ADV200 Page 30 of 72...
  • Page 31 Becomes Off at each new command to apply a phase angle, goes to On at phase angle reached. 12138 Els Shift Start mon Boolean Monitor of state of phase angle shift command. _____ User Guide Electrical Line Shaft for ADV200 Page 31 of 72...

  • Page 32: Pos Loop Menu

    12090 Els Pos P out mon Float Monitor of speed contribution of position proportional gain. 12108 Els Pos Err out mon Float u.u. Monitor of position following error. _____ User Guide Electrical Line Shaft for ADV200 Page 32 of 72...

  • Page 33: Homing Menu

    Zero User Position), at the end of the Homing procedure the actual position corresponds to the programmed value. Home found condition is shown on the relative monitor variable Els Home Found mon. _____ User Guide Electrical Line Shaft for ADV200 Page 33 of 72...

  • Page 34: Homing With Zero Sensor And Encoder Index

    Els Home Fine Spd. The motor stops at the first encoder notch after freeing the sensor (Els Home Sens mon = Off). The encoder index position is acquired as zero position. _____ User Guide Electrical Line Shaft for ADV200 Page 34 of 72...
  • Page 35 Zero User Position), at the end of the Homing procedure the actual position shown in parameter Els Act Position on the POSITIONING menu corresponds to the programmed value. _____ User Guide Electrical Line Shaft for ADV200 Page 35 of 72...
  • Page 36 Homing with zero sensor and encoder index – negative direction The procedure is identical to the one described for the positive search direction but in the reverse direction. _____ User Guide Electrical Line Shaft for ADV200 Page 36 of 72...

  • Page 37: Homing With Zero Sensor Only

    Zero User Position), at the end of the Homing procedure the actual position shown in parameter Els Act Position on the POSITIONING menu corresponds to the programmed value. _____ User Guide Electrical Line Shaft for ADV200 Page 37 of 72...
  • Page 38 Figure 14. Homing with zero sensor only - negative direction The procedure is identical to the one described for the positive search direction but in the reverse direction. _____ User Guide Electrical Line Shaft for ADV200 Page 38 of 72...
  • Page 39 Deceleration ramp used for speed profile during homing procedure. Corresponds to the time needed to decelerate from the speed set in parameter Speed ref top lim IPA 670 on REFERENCES menu) to 0. _____ User Guide Electrical Line Shaft for ADV200 Page 39 of 72...
  • Page 40 Monitor of state of start homing cycle command. 12038 Els Home Sens mon Boolean Monitor of state of home sensor signal. 12050 Els Home Found Boolean Monitor of state of home position found. _____ User Guide Electrical Line Shaft for ADV200 Page 40 of 72...

  • Page 41: Jog Menu

    12022 Els JogP mon Boolean Monitor of state of Jog command in positive direction. 12024 Els JogN mon Boolean Monitor of state of Jog command in negative direction. _____ User Guide Electrical Line Shaft for ADV200 Page 41 of 72...

  • Page 42: Positioning Menu

    IPA 11148 Els Pos P gain  IPA 12088 Els Pos ffw out mon  IPA 12090 Els Pos P out mon  IPA 12018 Els Pos Err out mon  _____ User Guide Electrical Line Shaft for ADV200 Page 42 of 72...

  • Page 43: First Positioning After Homing

    90u.u. and the actual position is Els Act Position = 180u.u.. Keeping the value Els Pos Rel Trg = 180u.u., unchanged, at a subsequent Els Pos Start command the motor goes to 360u.u. _____ User Guide Electrical Line Shaft for ADV200 Page 43 of 72...
  • Page 44 Monitor of start positioning command state. 12118 Els Pos Reach mon Boolean Monitor of positioning reached state. 12120 Els Dest Position Long u.u. Destination position compared to slow shaft. _____ User Guide Electrical Line Shaft for ADV200 Page 44 of 72...

  • Page 45: Position Error Menu

    Selector of destination of state monitor Els Pos Alarm mon. 12134 Els Pos Warn mon Boolean Monitor of following error Warning state. 12136 Els Pos Alarm mon Boolean Monitor of following error Alarm state. _____ User Guide Electrical Line Shaft for ADV200 Page 45 of 72...

  • Page 46: Els References Menu

    Monitor of reference of position in rev of master encoder (downstream of the set Ratio). 12092 Els Enc Speed mon Float Monitor of speed of slave motor encoder. _____ User Guide Electrical Line Shaft for ADV200 Page 46 of 72...

  • Page 47: Connection Examples

    Connection examples 6.1 Chain Configuration: encoder transmission with wired data Figure 15. Master drive – Chain Configuration with wired encoder data _____ User Guide Electrical Line Shaft for ADV200 Page 47 of 72...
  • Page 48 Figure 16. Slave Drive – Chain Configuration with wired encoder data _____ User Guide Electrical Line Shaft for ADV200 Page 48 of 72...

  • Page 49: Equal Ranking Configuration: Encoder Transmission With Wired Data

    6.2 Equal Ranking Configuration: encoder transmission with wired data Figure 17. Master drive – Equal Ranking Configuration with wired encoder data _____ User Guide Electrical Line Shaft for ADV200 Page 49 of 72...
  • Page 50 Slave Drive – Equal Ranking Configuration with wired encoder data Figure 18. _____ User Guide Electrical Line Shaft for ADV200 Page 50 of 72...

  • Page 51: Encoder Transmission With Fast Link

    The example shows the configuration of a system with Physical Master. It is applicable to both Chain and Equal Ranking configurations. Figure 19. Fast Link Communication with Physical Master – Master Module _____ User Guide Electrical Line Shaft for ADV200 Page 51 of 72...
  • Page 52 The example shows the configuration of a system with Virtual Master. It is applicable to both Chain and Equal Ranking configurations. “Master Module” is the drive where the Virtual master is generated. Figure 20. Fast Link Communication with Virtual master – Master Module _____ User Guide Electrical Line Shaft for ADV200 Page 52 of 72...
  • Page 53 Figure 21. Fast Link Communication – Slave Module _____ User Guide Electrical Line Shaft for ADV200 Page 53 of 72...

  • Page 54: Application Example - Calculation Of Ratio

    The ratio between the speeds is now calculated in order to keep the rims speeds of the rollers the same. If the plate has a linear speed of 100 m/min, we calculate the ratio between the angular velocities in rpm of the slow shafts: _____ User Guide Electrical Line Shaft for ADV200 Page 54 of 72...
  • Page 55 �������� ���� �������� �������������������� = ���������������� ���� ���� �������������������� ∗ ������������ ���� ���� Where: ������������ ���� ���� = �������� ���� ������������ ���� ���� ∗ �������� ���� ������������ℎ ������������ ���� ���� We have to set Els Mech Ratio = 0.5 _____ User Guide Electrical Line Shaft for ADV200 Page 55 of 72...

  • Page 56: Firmware Download Procedure

    Firmware download procedure The ELS2 Electric Line Shaft application for ADV200 is supported by firmware version 7.2.7 and later of the drive with optional cards for acquisition of encoders. To install the application you need a PC, Gefran GF Express Version 1.9.5 software with Catalog version 2.30.0 or higher, and RS485 - PCI COM drive connection kit.
  • Page 57 Open a new GF_eXpress session and connect to the drive. The FW version with the ELS2 application will automatically be proposed: You can now start programming the drive and the application. _____ User Guide Electrical Line Shaft for ADV200 Page 57 of 72...

  • Page 58: Control Diagrams

    Control diagrams This chapter contains block diagrams for the Electric Line Shaft application. 9.1 ELS Overview Figure 23. ELS Overview _____ User Guide Electrical Line Shaft for ADV200 Page 58 of 72...

  • Page 59: Master Ref - Generating A Master Reference

    9.2 Master Ref – Generating a Master reference Figure 24. Master Ref _____ User Guide Electrical Line Shaft for ADV200 Page 59 of 72...

  • Page 60: Virtual Encoder - Generating A Virtual Encoder

    9.2.1 Virtual Encoder – Generating a virtual encoder Figure 25. Virtual Encoder _____ User Guide Electrical Line Shaft for ADV200 Page 60 of 72...

  • Page 61: Fast Link Encoder - Master Encoder Data From Fast Link

    9.2.2 Fast Link Encoder – Master encoder data from Fast Link Figure 26. Fast Link Encoder _____ User Guide Electrical Line Shaft for ADV200 Page 61 of 72...

  • Page 62: Els Ratio - Selecting Electric Line Shaft Ratio

    9.3 Els Ratio - Selecting Electric Line Shaft Ratio Figure 27. Els Ratio _____ User Guide Electrical Line Shaft for ADV200 Page 62 of 72...

  • Page 63: Slip Ratio - Selecting Slip

    9.4 Slip Ratio - Selecting Slip % Figure 28. Slip Ratio _____ User Guide Electrical Line Shaft for ADV200 Page 63 of 72...

  • Page 64: Engage - Master Engage Function In Ramp Mode

    9.5 Engage – Master Engage Function in Ramp Mode Figure 29. Engage – Ramp Mode _____ User Guide Electrical Line Shaft for ADV200 Page 64 of 72...

  • Page 65: Engage - Master Engage Function In Recovery Mode

    9.6 Engage – Master Engage Function in Recovery Mode Figure 30. Engage – Recovery Mode _____ User Guide Electrical Line Shaft for ADV200 Page 65 of 72...

  • Page 66: Phase Shift Function

    9.7 Phase Shift Function Figure 31. Phase Shift _____ User Guide Electrical Line Shaft for ADV200 Page 66 of 72...

  • Page 67: Pos Loop - Position Loop

    9.8 Pos Loop - Position Loop Figure 32. Pos Loop & References _____ User Guide Electrical Line Shaft for ADV200 Page 67 of 72...

  • Page 68: Homing - Zero Search Function

    9.9 Homing – Zero Search Function Figure 33. Homing _____ User Guide Electrical Line Shaft for ADV200 Page 68 of 72...

  • Page 69: Jog Function

    9.10 Jog Function Figure 34. _____ User Guide Electrical Line Shaft for ADV200 Page 69 of 72...

  • Page 70: Positioning - Positioning Function

    9.11 Positioning - Positioning Function Figure 35. Positioning _____ User Guide Electrical Line Shaft for ADV200 Page 70 of 72...

  • Page 71: Definition - Definition Of User Units

    9.11.1 U.U Definition – Definition of User Units Figure 36. Definition of U.U. _____ User Guide Electrical Line Shaft for ADV200 Page 71 of 72...

  • Page 72: Position Error - Position Error Management

    9.12 Position Error – Position Error Management Figure 37. Position error _____ User Guide Electrical Line Shaft for ADV200 Page 72 of 72...
  • Page 74 Fax +55 (0) 1132974012 commercial@gefran.fr comercial@gefran.com.br GEFRAN S.p.A. Via Sebina 74 GEFRAN DRIVES AND MOTION S.R.L. 25050 Provaglio d’Iseo (BS) ITALY Via Carducci 24 Ph. +39 030 98881 21040 Gerenzano [VA] ITALY Technical Assistance : Fax +39 030 9839063 Ph.

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