gefran SIEIDrive ADL300 Functions Description And Parameters List
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gefran SIEIDrive ADL300 Functions Description And Parameters List

Vector inverter for lifts with asynchronous motors
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Vector inverter for lifts with
asynchronous motors
ADL300
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Functions description
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  • Page 1 Vector inverter for lifts with asynchronous motors ADL300 ..Functions description and parameters list...

  • Page 2: Information About This Manual

    Gefran Drives and Motion S.r.l. has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.

  • Page 3: Table Of Contents

    Table of Contents Information about this manual ........................2 Symbols used in the manual...........................4 A - Programming ............................5 A.1 Asynchronous/Synchronous selection......................5 A.2 Menu display modes ............................5 A.3 Programming of “function block” analog and digital input signals ..............5 A.4 Variable interconnections mode ........................5 B - Parameters and functions description (Expert list) ................7 Legend ..................................7 1 - MONITOR ................................8...

  • Page 4: Symbols Used In The Manual

    L_SCOPE .................................118 L_VREF ................................118 L_WDECOMP ..............................118 D - Block Diagrams ..........................120 System diagram index ............................120 Drive overview (DrvOverview) ..........................120 ADL1 application index (ADL1FuncIndex) ......................121 Expansion card digital inputs (DigImpExp) ......................124 Expansion card digital outputs (DigOutExp) .......................125 Analog inputs ..............................126 Analog outputs ..............................127 Encoder config ..............................128 SLS control (ControlVf) ............................129 Functions ................................130...

  • Page 5: A - Programming

    A - Programming A.1 Asynchronous/Synchronous selection The ADL300 is factory-set to operate in asynchronous motor control mode. To switch to the synchronous motor control mode, set PAR 6100 Load synch control (Menu 4 - DRIVE CONFIG). For information on switching control mode via keypad, reference should be made to the ADL300 Quick Start Guide (via inte- grated keypad, see paragraph 8.2.9;...
  • Page 6 2 – Drive internal variables Internal drive control system variables, from “function block” calculations, sent via keypad, PC configurator or fieldbus. Practical example The following examples illustrate the philosophies and methods with which more or less complex operations are performed in the single “function blocks”, the results of which represent the output of the block.

  • Page 7: B - Parameters And Functions Description (Expert List)

    B - Parameters and functions description (Expert list) Legend            Menu Description Type FB BIT 1 - MONITOR ( Level 1 menu) Output current FLOAT 16/32 Output voltage FLOAT 16/32 21.5 - COMMUNICATION/WORD COMP ( Level 2 menu ) 21.5.1...

  • Page 8: Monitor

    1 - MONITOR Menu Description Type FB BIT Output current FLOAT 16/32BIT The drive output current is displayed. Menu Description Type FB BIT Output voltage FLOAT 16/32BIT The drive line voltage output is displayed. Menu Description Type FB BIT Output frequency FLOAT 16/32BIT The drive output frequency is displayed.
  • Page 9 Menu Description Type FB BIT 1.13 3212 Motor overload accum UINT16 16/32BIT The motor overload level is displayed (100% = alarm threshold). Menu Description Type FB BIT 1.14 Drive overload accum UINT16 16/32BIT The drive overload level is displayed. An instantaneous overload of 200% of the drive rated current is allowed for 10s. The thermal image I²t adjusts the drive output current thresholds.

  • Page 10: Drive Info

    2 - DRIVE INFO This menu displays the information for identifying and configuring the drive. Menu Description Type FB BIT Drive type ENUM Basic-Sin The drive series identification code is displayed. The drives reporting 24V in the description can be feeded by an external 24Vdc power supply. For schematics and connec- tion diagrams please refer to Quick Start manual.
  • Page 11 Menu Description Type FB BIT Firmware type UINT16 Identifies the version of the special firmware installed in the drive Menu Description Type FB BIT Application ver.rel UINT16 The version and release number of the application used in the drive are displayed. On the keypad these are displayed in version.release format.
  • Page 12 Menu Description Type FB BIT 2.20 Slot 1 card type ENUM None 2.21 Slot 2 card type ENUM None 2.22 Slot 3 card type ENUM None The type of expansion card installed in the relative slot of the drive is displayed. None 257 I/O 1 1281 I/O 2...

  • Page 13: Startup Wizard

    3 - STARTUP WIZARD The startup wizard menu suggests a procedure for commissioning the drive quickly with a reduced number of settings. Advanced customization requires the use of the single parameters relating to the specific performance levels. Refer to the procedure de- scribed in chapter 9 Commissioning via keypad in the Quick start-up guide.

  • Page 14: Drive Config

    4 - DRIVE CONFIG Menu Description Type FB BIT Save parameters Any changes to parameter values immediately affect drive operations, but are not automatically saved in the permanent memory. The “Save Parameters” command is used to save current parameter values in the permanent memory. Any changes that are not saved will be lost when the drive is switched off.
  • Page 15 Menu Description Type FB BIT Passwd expert UINT32 99999 Switch OFF EASY (default) Switch ON PAR 554 Access Mode 0 Easy PAR 554=1 1 Expert PAR 566 Password expert XXXX CHECK PSWD PAR 566 = PAR 586 Default = 0 (No password) PAR 586 Set psswd expert Switch OFF...
  • Page 16 4294967295 This parameter can be used to enter the key for enabling the PLC application. You may need to enter a key to definitively enable some PLC applications. Please contact Gefran for details about which PLC applications require the key.
  • Page 17 Menu Description Type FB BIT 4.15 Display backlight Enabling of the backlight on the drive display. If set to 0 the display backlight will go off when the drive has been on for three minutes. If set to 1 the backlight will stay on for as long as the drive is powered. Menu Description Type...

  • Page 18: Lift

    5 - LIFT Multi speed configuration table: Through the combination of “MtlSpd S0” (Digital input 4), “MtlSpd S1” (Digital input 5) and “MtlSpd S2” (Digital input 6) commands, is possible to select Multi speed desired, according to next table: Attention MtlSpd S2 MtlSpd S1 MtlSpd S0...
  • Page 19 Menu Description Type FB BIT 5.1.6 11028 Multi speed 4 FLOAT 0.00 -10000 10000 Setting of the multispeed 4 value. Can be selected via digital input, fieldbus, etc. The selected value is the reference for the S-shaped lift ramp. Menu Description Type FB BIT...

  • Page 20: Ramps

    5.2 – RAMPS The lift application envisages an S-shaped ramp function with the possibility of setting 4 independent jerks and linear acceleration and deceleration factors, as in the standard profile illustrated in the figure below. Acc end jerk Dec ini jerk Deceleration Acceleration Dec end jerk...
  • Page 21 If set to a value of less than 100 the lift will tend to accelerate over a longer distance. If set to a value of more than 100 the lift will tend to accelerate over a shorter distance. Menu Description Type FB BIT 5.2.9...

  • Page 22: Lift Sequences

    5.3 – LIFT SEQUENCES This menu shows the parameters used to manage and define the travel of the lift depending on the status of the inputs and alarms. The structure of the lift sequences is summarised below. HW Enable Start / Rev cmd Mlt spd s 0 Mlt spd s 1 Mlt spd s 2...
  • Page 23 The system waits for the brake to be opened (Brake open delay) When the delay before opening the brake has elapsed the Start lift command is sent and movement is enabled. Sequence of movement: The motor is started and moves slowly at the speed set in Smooth start speed for the time indicated in Smooth start delay At the end of Smooth start delay, movements are managed by the multispeeds and S-shaped ramp When the set speed is exceeded, the Brake 2 mon output signal can be used to check that the brake has actually been...
  • Page 24 Setting of the time necessary to lower the torque from the limit value enabled during travel to 0. It defines the inclination of the down ramp in the “Current down ramp” function. The purpose of this function is to prevent the immediate removal of motor torque when the brake is closed, which would cause mechanical strain in the cabin.
  • Page 25 Setting of the door opening speed. Source to enable brake release through the digital input. In standard sequence brake release is controlled by the drive and therefore this parameter is set to ONE. In case that brake release should be conditioned by some external control (e.g.
  • Page 26 Brake open Open Brake on Sequence lift diagram (*) Smooth start Refer to diagram on parameter 11084 Multispeed “Mlt spd s0/s1/s2” on Sequence lift diagram (*) Waiting 0 spd “Wait 0 ref” on Sequence lift diagram (*) Zero speed “Spd 0 ref” on Sequence lift diagram (*) Brake close "Close Brake"...

  • Page 27: Mechanical Data

    5.4 – MECHANICAL DATA The parameters described in this menu are used to define the mechanical and physical features of the system. Mechanical constants The mechanical constant defines the ratio between motor rpm and distance travelled by the cabin. The ConstMech can be calculated in two ways, depending on which conversion method is used. - Directly: Mechanical constant = System speed/(Full scale speed/60) - Mechanical data:...
  • Page 28 Menu Description Type FB BIT 5.4.4 11012 Pulley diameter FLOAT 0.60 Setting of the diameter of the pulley. Menu Description Type FB BIT 5.4.5 11150 Car weight FLOAT 0.00 Setting of the weight of the cabin. Menu Description Type FB BIT 5.4.6 11152 Counter weight FLOAT...

  • Page 29: Distance

    5.5 – DISTANCE Use of the distances facilitates positioning of the deceleration sensors and is helpful for managing short floors. The aim of the function that considers distances is to start decelerating from high speed in order to reach the approach speed in proximity to the landing zone.
  • Page 30 Slow Down sensor Lift car Slow distance Landing distance Floor level Landing sensor Menu Description Type FB BIT 5.5.2 11104 Distance multispeed1 FLOAT 0.00 0.00 10.00 Setting of the value of the distance associated with multispeed 1. Menu Description Type FB BIT 5.5.3 11106 Distance multispeed2...
  • Page 31 Multispeed 7 Null When mode 0 (Autoselect) is selected, Slow speed is automatically connected to the multispeed with absolute value of less and other than zero. If repositioning speeds with a value of less than the Slow speed are used, the multispeed cor- responding to the floor approach speed must be set.
  • Page 32 Speed Close to Slow Down Slow speed Slow Down Land Distance Speed After Slow Down Slow speed Land Slow Down Distance Menu Description Type FB BIT 5.5.13 11140 Delay acq time FLOAT 0.00 10.00 Setting of the delay time for sending the slow down signal. The value of this parameter is used to compensate for the distance covered during the delay time between the passage of the cabin on the slow down sensor and receipt of the decelerate command by the drive.
  • Page 33 Different methods are used to calculate this distance, depending on the value of the relative parameters: Speed PAR 11142 Calc space speed PAR 12032 Deceleration space Time ● Case 1: S-shaped ramp from high speed to zero speed Distance multispeed0 (PAR 11102) = 0, Enable landing sel (PAR 11130) = Disabled, Slow speed (PAR 11120) = Zero. Deceleration space (PAR 12032) the distance covered during the stop ramp from Calc space hi-speed (PAR 11142) (high speed) to zero speed.
  • Page 34 Speed PAR 11142 Calc space speed PAR 12032 Deceleration space = A+Landing zone dist PAR 11132 Landing zone dist Time ● Case 4: S-shaped ramp from high to low speed, low speed zone and subsequent stop with “landing control” Distance multispeed0 (PAR 11102) ≠ 0 (es.0.5m), Enable landing sel (PAR 11130) = Enabled, Slow speed (PAR 11120) = Multispeed 0.

  • Page 35: Emergency Mode

    5.6 – EMERGENCY MODE The possibility of operating on an emergency module power supply has been implemented in the drive, to overcome the problem of sudden power failures. The emergency operation condition signal must be connected to the Emergency command input (digital input 3 as default) which, if active, disables the undervoltage alarm so that the drive can operate powered on the DC link by the EMS emergency module (which is in turn powered by a buffer battery pack).
  • Page 36 Menu Description Type FB BIT 5.6.4 11284 Detection Limit PERC LONG This is the current limit value delivered by the drive (expressed as a percentage of nominal current) to select the more favorable riding direction in Recommended mode (see PAR 11262). Menu Description Type...

  • Page 37: Input/Output

    5.7 – INPUT/OUTPUT Inputs The lift application input commands can be connected to a signal via a selector in order to choose from a series of possibilities available in the input list. Generally speaking a signal can be connected to a digital input, to certain internal signals and to a bit of the Decomp word bit. This word is connected to a fieldbus processing channel (PDC FieldBus M->S1).
  • Page 38 Multi speed configuration table Multi speed S2 sel Multi speed S1 sel Multi speed S0 sel ACTIVE RAMP REF Multi speed 0 Multi speed 1 Multi speed 2 Multi speed 3 Multi speed 4 Multi speed 5 Multi speed 6 Multi speed 7 Menu Description...
  • Page 39 3706 Down cont mon 3708 Brake cont mon 3714 Door open mon 3728 PAD 15 6000 Null 6002 12250 B0 Lift decomp 12252 B1 Lift decomp 12254 B2 Lift decomp 12256 B3 Lift decomp 12258 B4 Lift decomp 12260 B5 Lift decomp 12262 B6 Lift decomp 12264...
  • Page 40 1216 Digit input 4x 1218 Digit input 5x 1220 Digit input 6x 1222 Digit input 7x 1224 Digit input 8x 1226 Digit input 9x 1228 Digit input 10x 1230 Digit input 11x 1232 Digit input 12x 3702 Run cont mon 3706 Down cont mon 3708...
  • Page 41 Menu Description Type FB BIT 5.7.6 11230 Multi speed S2 sel ENUM 1220 Setting of the source for the third multispeed selection bit. 1110 Digit input E 1210 Digit input 1x 1212 Digit input 2x 1214 Digit input 3x 1216 Digit input 4x 1218 Digit input 5x...
  • Page 42 12268 B9 Lift decomp 12270 B10 Lift decomp 12272 B11 Lift decomp 12274 B12 Lift decomp 12276 B13 Lift decomp 12278 B14 Lift decomp 12280 B15 Lift decomp Menu Description Type FB BIT 5.7.8 11236 Brake fbk sel ENUM 3708 Setting of the source of the brake status signal.
  • Page 43 6002 12250 B0 Lift decomp 12252 B1 Lift decomp 12254 B2 Lift decomp 12256 B3 Lift decomp 12258 B4 Lift decomp 12260 B5 Lift decomp 12262 B6 Lift decomp 12264 B7 Lift decomp 12266 B8 Lift decomp 12268 B9 Lift decomp 12270 B10 Lift decomp 12272...
  • Page 44 1226 Digit input 9x 1228 Digit input 10x 1230 Digit input 11x 1232 Digit input 12x 3702 Run cont mon 3706 Down cont mon 3708 Brake cont mon 3714 Door open mon 3728 PAD 15 6000 Null 6002 12250 B0 Lift decomp 12252 B1 Lift decomp 12254...
  • Page 45 1110 Digit input E 1210 Digit input 1x 1212 Digit input 2x 1214 Digit input 3x 1216 Digit input 4x 1218 Digit input 5x 1220 Digit input 6x 1222 Digit input 7x 1224 Digit input 8x 1226 Digit input 9x 1228 Digit input 10x 1230...
  • Page 46 12272 B11 Lift decomp 12274 B12 Lift decomp 12276 B13 Lift decomp 12278 B14 Lift decomp 12280 B15 Lift decomp Menu Description Type FB BIT 5.7.15 11250 Dcp3 mode command Enabling of reading of commands from DCP3 serial protocol Menu Description Type FB BIT...
  • Page 47 Menu Description Type FB BIT 5.7.19 11272 Fast Enable sel ENUM This parameter enables the Fast Enable command to digital Input 8. Entry to Digital Input 8 must be controlled by the con- troller. The enable should be completed with contactorless operation. Menu Description Type...

  • Page 48: Pre - Torque

    5.8 –PRE - TORQUE The Pre-torque function helps to guarantee a linear start without any initial acceleration. This is possible by setting a torque value that corresponds to the load before opening the brake. The value of the initial torque applied to the motor and the direction of the torque applied can be supplied by installing a load cell on the lift cabin.
  • Page 49 Menu Description Type FB BIT 5.8.6 11176 Pre-torque offset FLOAT Setting of the offset value applied to the input reference of the pre-torque function. Menu Description Type FB BIT 5.8.7 11178 Pre torque gain FLOAT Setting of the gain value used to convert the value applied to the analog input in the torque value to be used in the func- tion.

  • Page 50: Lift Alarms

    5.9 – LIFT ALARMS The MdPlc application for ADL300 manages and generates the following alarms: Alarm Alarm type Description Plc1 fault Cont feedback Contactor feedback signal error Plc2 fault Brake feedback Brake feedback signal error Plc3 fault Door feedback Door feedback signal error Plc4 fault Brake Failure The Threshold A3 (PAR 11270) threshold has been overcome.
  • Page 51 Menu Description Type FB BIT 5.9.4 11204 Brake activity INT16 Setting of drive behaviour in case of a Brake fbk fail alarm. This alarm indicates that the feedback confirming opening/clos- ing of the brake has not been received. Ignore Warning Disable Fast Stop Lift Fast stop...
  • Page 52 Setting of drive behaviour in case of the Upper/Lower limit. This alarm occours when the speed is greather than PAR 11216 Limit speed thr and are active sensors installed at the beginning and end of the space. This function implemented in the drive provides an additional control to avoid overtravel.
  • Page 53 Note ! These menues are not available. ADL300 • Functions description and parameters list...

  • Page 54: Digital Inputs

    10 - DIGITAL INPUTS Menu Description Type FB BIT 10.01 1240 Dig inp 1X inversion 10.02 1242 Dig inp 2X inversion 10.03 1244 Dig inp 3X inversion 10.04 1246 Dig inp 4X inversion 10.05 1248 Dig inp 5X inversion 10.06 1250 Dig inp 6X inversion 10.07 1252 Dig inp 7X inversion...

  • Page 55: Digital Outputs

    11 - DIGITAL OUTPUTS Menu Description Type FB BIT 11.01 1410 Dig output 1X src LINK 16BIT 1062 16384 11.02 1412 Dig output 2X src LINK 16BIT 3708 16384 11.03 1414 Dig output 3X src LINK 16BIT 3702 16384 11.04 1416 Dig output 4X src LINK 16BIT...

  • Page 56: Analog Inputs

    12 - ANALOG INPUTS Note ! These parameters are only available with cards provided with analog inputs. Menu Description Type FB BIT 12.1 1600 Analog input 1X mon INT16 16/32BIT 12.13 1650 Analog input 2X mon INT16 16/32BIT The value of the voltage on the output of the function block of the relative analog input is displayed. Menu Description Type...
  • Page 57 Automatic tuning can only be performed if the following condition is present: - Input voltage less than 1V or input current less than 2 mA NOTE! The value that is obtained automatically can be changed manually, if necessary, using An inp offset xX. If the voltage setting on the analog input is more than 1V the “Input value too high”...
  • Page 58 Menu Description Type FB BIT 12.9 1616 Analog inp 1X offset INT16 -32768 +32767 12.21 1666 Analog inp 2X offset INT16 -32768 +32767 AnInp Drive PAR 1604 = 2 100% PAR 1604 = 1 PAR 1616 AnInp Terminal 100% Setting of an offset value to algebrically add to the relative analog input of the expansion card. Menu Description Type...

  • Page 59: Analog Outputs

    13 - ANALOG OUTPUTS There can be two programmable analog outputs, depending on the configuration. Analog output 1 supplies a two-pole +/-10VDC voltage signal, while analog output 2 can be programmed to obtain a 0-20mA or 4-20mA output signal in current or a signal in two-pole +/-10VDC voltage, depending on the parameter assigned. Note ! These parameters are only available with cards provided with analog outputs.
  • Page 60 Menu Description Type FB BIT 13.6 1868 Analog out 2X mon INT16 The actual value of the voltage or current present on analog output 2 of the expansion card is displayed. Menu Description Type FB BIT 13.7 1874 An out 1X absolute ENUM INT16 Disable 13.8...

  • Page 61: Motor Data

    14 - MOTOR DATA From this menu you can enter the motor plate data and “basic” values for the voltage/frequency characteristics. It is important to enter the correct data in order to optimize drive operation and that of the application as a whole. These data are required in order to obtain: a) Computation of the normalization factors necessary for regulation b) Computation of the estimated values for the motor parameters necessary for regulation...
  • Page 62 Menu Description Type FB BIT 14.6 2010 Rated power FLOAT SIZE 1500.0 RWZS FVS Rated power of the motor at the rated voltage and frequency. This value represents the mechanical power produced on the motor shaft. Menu Description Type FB BIT 14.7 2012 Rated power factor FLOAT...
  • Page 63 Menu Description Type FB BIT 14.15 2052 Measured DTL FLOAT 100.0 ERWS FVS Measured value of dead time compensation. Menu Description Type FB BIT 14.16 2054 Measured DTS FLOAT 100.0 ERWS FVS Measured compensation gradient value. Menu Description Type FB BIT 14.17 2056 Measured Lsig FLOAT...
  • Page 64 Menu Description Type FB BIT 14.27 Full scale speed INT16 CALCI 32000 Setting of the reference value for all speed percentage data (References, Speed adaptives ...) corresponding to 100 % of the actual speed. This parameter can only be changed with the inverter blocked (Enable drive = Disabled). The recom- mended setting for the value of this parameter is the motor rated speed.

  • Page 65: Encoder Config

    15 - ENCODER CONFIG The closed-loop control mode requires a speed reading by a digital encoder on the motor shaft. The optional card is necessary in order to acquire the encoder signals. The natural variation in speed generated by machine load induction, known as slippage, can be compensated by the speed feedback supplied by the encoder in SSC mode.
  • Page 66 alarm signal. Check disabled Check A-B Check A-B-Z Check A-B-SE Set 1 to check for signal on channels A-B Set 2 to check for signal on channels A-B-Z If set to 4, the application controls loss of feedback for SE (single ended) encoders. If the application detects the absence of feedback the Speed fbk loss [22] is generated.
  • Page 67 ADL300A: the drive supports different types of encoder cards. The mode can only be selected if an incremental digital encoder card is used. If an EN/SSI encoder card is used, the mode is automatically set by the drive in accordance with the type of encoder detected.
  • Page 68 Example with encoder Endat: PAR 2172 = A0H (hex value) In the table “Speed fbk loss [22] alarm with absolute encoder EnDat” A0 is not indicated in the value column. A0 should be contemplated as a bitword with meaning A0 -> 10100000 -> bit 5 and bit 7 . The following causes simultaneously intervene: Bit 5 = 20H Cause: the SSI signal interferences cause an error in the CKS or parity Bit 7 = 80H Cause: The encoder has detected an incorrect operation and communicates it to the converter through the Error bit.

  • Page 69: Speed Reg Gains

    16 - SPEED REG GAINS The speed adaptive allows different speed regulator gains to be obtained according to the speed or another value. The behaviour of the speed regulator can thus be configured in the best way for the specific application requirements. Note ! Current, flux and voltage regulators can be set using the self-tuning procedure.
  • Page 70 Menu Description Type FB BIT 16.11 2222 Gain adp spd thr3_2 perc FLOAT 100.0 Setting of the speed threshold for changing gains from set 3 to set 2. Menu Description Type FB BIT 16.12 2224 Gain adp spd band3_2 perc FLOAT 100.0 Setting of the band within which gains vary between set 3 and set 2.
  • Page 71 ● If set to 2 the profile used is that shown in the figure below: Gain PAR 2220 PAR 2224 Gain adp spd band2_1 (%) Gain adp spd band3_2 (%) PAR 2208 Speed reg P3 gain (%) PAR 2204 Speed reg P2 gain (%) PAR 2200 Speed reg P1 gain (%) Speed ref...
  • Page 72 Menu Description Type FB BIT 16.19 2238 Speed reg I time FLOAT CALCF 5000.0 ERWS F_S Setting of the integral coefficient of the speed regulator. Reducing the integral time value increases the integral action of the regulator. Menu Description Type FB BIT 16.20 2240 Inertia...

  • Page 73: Regulator Param

    17 - REGULATOR PARAM Menu Description Type FB BIT 17.1 2250 Current reg P gain FLOAT CALCF ERWS F_S Setting of the proportional coefficient of the current regulator. Menu Description Type FB BIT 17.2 2252 Current reg I time FLOAT CALCF 0.01 10000.0...
  • Page 74 Setting of the voltage regulation margin according to the available voltage. In case of a Voltage base setting close to or equal to the actual mains value, Voltage margin represents the margin allowable by the voltage regulation to perform rapid current variations when load steps are suddenly applied. A value of 5% allows a very fast response to load steps but with a loss of output voltage and thus power output (reduced power output).
  • Page 75 17.19 2312 OverFlux spd thr FLOAT 400.0 10.0 1000.0 Speed limit below which the overflux value set in PAR 2308 OverFlux perc. Menu Description Type FB BIT 17.20 2314 Flux step FLOAT 20.0 2000.0 Setting of the ramp time in the transition between the rated flux and the overflux value set in PAR 2308 Over-Flux perc. Menu Description Type...
  • Page 76 are available. To enable the corrective approach function this parameter must be set to the value 1. Optionally, if the friction compensation function is required to improve the performance of the self-stop, the parameter must be set to 2 and the hereafter reported procedure must be followed: 1.
  • Page 77 This parameter allows to enable the back rotation control function. Disable Enable Menu Description Type FB BIT 17.30 2652 Start Torque FF Gain FLOAT 100.0 This parameter allows to tune the intensity of the compensation introduced by control of the drive. Note! Before to enable the function tune the speed gains (menu 16 –...

  • Page 78: Torque Config

    18 - TORQUE CONFIG Menu Description Type FB BIT 18.1 2350 Torque curr lim Pos FLOAT 16/32BIT CALCF CALCF ERWS FVS Setting of the active torque limit of the drive for the positive current direction (clockwise rotation and anti-clockwise braking). Menu Description Type...
  • Page 79 Menu Description Type FB BIT 18.6 2362 Torque climNeg Inuse FLOAT 16/32BIT The negative torque limit value currently being used is displayed. Menu Description Type FB BIT 18.7 2380 Dig torque ref 1 perc FLOAT 16/32BIT -300.0 300.0 Setting of a digital torque reference. The current reference value is proportional to the active motor current and determines the torque value.

  • Page 80: Vf Parameters

    19 - VF PARAMETERS Menu Description Type FB BIT 19.1 2400 Voltage flux boost perc FLOAT CALCF 15.0 Fixed voltage boost level. Value defined during self-tuning. The motor flux level is controlled in vector mode. For pure V/f control, set this parameter to zero. Increase the value slightly in case of low torque at low speed.
  • Page 81 Set 0 (Linear) to obtain a linear V/f characteristic curve, on which the intermediate points are reset to a value that is equal to half those of parameters 2406 and 2408. The Boost joins the curve automatically. Par.2406 Par.2410 Par.2414 Par.2412 Par.2408 Set 1 (Custom) to obtain a customized V/f characteristic curve, in which the intermediate voltage and frequency values are...
  • Page 82 Menu Description Type FB BIT 19.17 2470 Damping gain perc UINT16 Setting of the damping gain. The parameter is used to eliminate any oscillations or faults in the drive output current, deriv- ing from configurations capable of generating oscillations in the drive/cable/motor system. If oscillations occur, gradually increase the value of this parameter, until they disappear.

  • Page 83: Functions

    20 - FUNCTIONS 20.1 - FUNCTIONS/INERTIA COMP An increase in the dynamic response of the speed regulator to a variation in the reference, can be modified by changing the current value during the acceleration/deceleration phase, to counter the applied machine inertia. These parameters are calculated by the speed loop autotuning procedure but can also be set manually by the user.
  • Page 84 Menu Description Type FB BIT 20.2.2 3152 DC brake mode ENUM Spento This parameter can be used to configure the DC braking activation modes. At Stop On Command OnCmd & AtStop DC Braking ON COMMAND DC braking cmd src DC braking cmd src PAR 3150 DC brake delay Output current...

  • Page 85: Functions/Motor Overload

    Example: Motor running driven by load. When the drive is enabled and the DC braking command is sent the direct current injection phase is activated. When the command is enabled after the delay configured in PAR 3154 DC brake delay direct current injection starts.
  • Page 86 Menu Description Type FB BIT 20.3.3 3204 Motor ovld time FLOAT 30.0 10.0 300.0 ERWS FVS Setting of the motor overload duration in seconds. It represents the moment in which the protection (“Motor Overload”) is enabled, if the motor current value is above the overload set in the Motor ovld factor parameter. This alarm can be as- signed to a programmable digital output (Motor overload trip).

  • Page 87: Functions/Bres Overload

    When the current motor speed is below (PAR 2004 Rated speed / 2) and PAR 3216 Motor fan type = Auto fan, the protec- tion intervention time must be reduced as cooling is insufficient. At below (PAR 2004 Rated speed / 2) sthe protection intervention time is reduced by reducing the direct current of the MOTOR OVERLOAD function.

  • Page 88: Functions/Double Par Set

    20.5 - FUNCTIONS/DOUBLE PAR SET Two independent sets of parameters can be stored in the ADL300 drive. These can be selected via the keypad or by using an exter- nal command. This makes it possible to change all the drive parameters quickly and automatically according to the various operating require- ments.

  • Page 89: Functions/Speed Capture

    To select set 1 manually, set this parameter to “One”. Otherwise select the desired source. Modify the parameters in set 1 as necessary. Save the parameters. You can change the set being used by changing the source selected in parameter 3302 Par set select src. This can only be changed with the drive disabled.

  • Page 90: Functions/Pads

    Inp1>Inp2 |Inp1|=|Inp2| |Inp1|!=|Inp2| |Inp1|<|Inp2| |Inp1|>|Inp2| If set to 0 the comparator is not enabled If set to 1 the comparator output is enabled when the value of Dig compare input 1 is inside the window resulting from the value of Dig compare input 2 ± the tolerance set via the Comparator Window. If set to 2 the comparator output is enabled when the value of Dig compare input 1 is not inside the window resulting from the value of Dig compare input 2 ±...

  • Page 91: Functions/Direction Count

    > Reset direction change counter Direction change counter Firmware update To keep them from being overwritten when using Gefran eXpress, these parameters are not updated with the Write all Importante! target parameters operation. Replacing the drive If the drive is replaced, you can save the configuration of the “Direction change count” function on the keypad (PAR 3434 Save to keypad) and load it on the new drive (PAR 3436 Load from keypad).
  • Page 92 When the password has been entered, you can change it by entering a new one in PAR 3410 Dir cnt new password.. The password is not reset when reloading default parameters and is also maintained when updating firmware. Attention: if you forget the password you have to contact Gefran Technical Service. Importante!
  • Page 93 Displays the number of direction changes remaining on the previous set of ropes (value of PAR 3414 Direction counter is copied before reset). This number will remain fixed until the next replacement of the ropes. Menu Description Type FB BIT 20.9.10 3418 No of cnt reset UINT32 32BIT Displays the number of rope changes made.

  • Page 94: Communication

    21 - COMMUNICATION 21.1 - COMMUNICATION/RS232 The ADL300 drive is provided with a standard port (9 pole sub-D connector: XS) for connecting the RS232 serial line used for drive- PC point-to-point communication (via the GF-eXpress configuration software). Menu Description Type FB BIT 21.1.1 3800 Drive address...

  • Page 95: Communication/Fieldbus M2S

    The CiA 417 is an MDPLC application. See the CiA 417 manual for configuration). Menu Description Type FB BIT 21.2.2 4004 Fieldbus baudrate ENUM 500k Setting of the communication network speed (Baud Rate) Auto 125k 250k 500k Menu Description Type FB BIT 21.2.3 4006 Fieldbus address...
  • Page 96 sorg parameter in its menu. When setting a parameter, the format is also automatically set in the sys parameter. Menu Description Type FB BIT 21.3.2 4022 Fieldbus M->S1 sys ENUM Not assigned 21.3.6 4032 Fieldbus M->S2 sys ENUM Not assigned 21.3.10 4042 Fieldbus M->S3 sys ENUM Not assigned...

  • Page 97: Communication/Fieldbus S2M

    21.3.35 4104 Fieldbus M->S9 mon INT32 32BIT 21.3.39 4114 Fieldbus M->S10 mon INT32 32BIT 21.3.43 4124 Fieldbus M->S11mon INT32 32BIT 21.3.47 4134 Fieldbus M->S12 mon INT32 32BIT 21.3.51 4144 Fieldbus M->S13 mon INT32 32BIT 21.3.55 4154 Fieldbus M->S14 mon INT32 32BIT 21.3.59 4164 Fieldbus M->S15 mon INT32 32BIT 21.3.63 4174 Fieldbus M->S16 mon...
  • Page 98 21.4.45 4290 Fieldbus S->M12 ipa FBS2MIPA 20000 21.4.49 4300 Fieldbus S->M13 ipa FBS2MIPA 20000 21.4.53 4310 Fieldbus S->M14 ipa FBS2MIPA 20000 21.4.57 4320 Fieldbus S->M15 ipa FBS2MIPA 20000 21.4.61 4330 Fieldbus S->M16 ipa FBS2MIPA 20000 Setting of the parameter to associate with the bus channel. The default setting is 0, which means channel not active. When setting a parameter, the format is also automatically set in the sys parameter Menu Description...

  • Page 99: Communication/Word Comp

    21.4.15 4214 Dig Fieldbus S->M4 INT32 32BIT 21.4.19 4224 Dig Fieldbus S->M5 INT32 32BIT 21.4.23 4234 Dig Fieldbus S->M6 INT32 32BIT 21.4.27 4244 Dig Fieldbus S->M7 INT32 32BIT 21.4.31 4254 Dig Fieldbus S->M8 INT32 32BIT 21.4.35 4264 Dig Fieldbus S->M9 INT32 32BIT 21.4.39 4274 Dig Fieldbus S->M10 INT32 32BIT...

  • Page 100: Communication/Word Comp

    21.5.10 4418 Word bit9 src LINK 16BIT 6000 16384 21.5.11 4420 Word bit10 src LINK 16BIT 6000 16384 21.5.12 4422 Word bit11 src LINK 16BIT 6000 16384 21.5.13 4424 Word bit12 src LINK 16BIT 6000 16384 21.5.14 4426 Word bit13 src LINK 16BIT 6000...
  • Page 101 21.6.9 4466 Bit6 decomp mon 16BIT 21.6.10 4468 Bit7 decomp mon 16BIT 21.6.11 4470 Bit8 decomp mon 16BIT 21.6.12 4472 Bit9 decomp mon 16BIT 21.6.13 4474 Bit10 decomp mon 16BIT 21.6.14 4476 Bit11 decomp mon 16BIT 21.6.15 4478 Bit12 decomp mon 16BIT 21.6.16 4480 Bit13 decomp mon 16BIT...

  • Page 102: Alarm Config

    22 - ALARM CONFIG In the ALARM CONFIG menu the type of effect any alarm signals have on the drive is determined: The alarm status is saved How must the drive react to the alarm signal? Auto restart Alarm reset For some alarms, behaviour can be configured separately for each signal, while for the others the Disable drive is executed.
  • Page 103 Alarm Ignore Warning Disable drive Stop Fast stop Bres ovld ü ü ü ü ü ü ü ü ü ü InAir ü ü ü ü ü PhLoss ü ü ü ü ü Opt Bus ü ü ü ü ü Mot PhLoss Menu Description Type...
  • Page 104 Fast stop Menu Description Type FB BIT 22.9 4524 MotorOT restart ENUM Disable Enabling of automatic restart after the motor overtemperature alarm MotorOT. Disable Enable Menu Description Type FB BIT 22.10 4526 MotorOT restart time UINT16 1000 30000 Setting of the time within which the Motor Overtemperature alarm must be reset in order to perform automatic restart. Menu Description Type...
  • Page 105 Menu Description Type FB BIT 22.18 4560 SpdFbkLoss activity ENUM Disable Drive behaviour in case of the Speed fbk loss alarm is displayed. This alarm indicates the loss of the encoder feedback signals. Each type of encoder generates the Speed fbk loss alarm differently (incremental signal error, absolute signal er- ror, serial error).
  • Page 106 Enabling of automatic restart after the drive heatsink overtemperature alarm HTsens. Disable Enable Menu Description Type FB BIT 22.25 4584 HTsens restart time UINT16 20000 60000 Setting of the time within which the HT sensor alarm must be reset in order to perform automatic restart. Menu Description Type...
  • Page 107 Menu Description Type FB BIT 22.34 4630 OverV restart ENUM Disable Enabling of automatic restart after the Overvoltage alarm. This alarm indicates an overvoltage on the intermediate circuit (DC link) Disable Enable Menu Description Type FB BIT 22.35 4632 OverV restart time UINT16 2000 1000...
  • Page 108 Enabling of the output phase loss test. Disable Enable Powerup If set to 0 the test is disable If set to 1 the drive verifies the presence of all the output phases each time it receives the enable command. If set to 2 the drive only verifies the presence of all the output phases the first time the enable command is sent after pow- ering Note! The motor brake must be closed while running this test!
  • Page 109 Warning Disable Stop Fast stop Menu Description Type FB BIT 22.49 4680 GroundFault thr perc FLOAT 10.0 150.0 ERWS FVS Setting of the threshold for the ground short circuit alarm Ground Fault. Menu Description Type FB BIT 22.50 4700 Alarm dig sel 1 ENUM Nessun allarme 0 22.51...
  • Page 110 set to make no more attempts at reset and waits for a user reset. The counter is set to zero when an automatic reset or user reset is performed and no alarms are enabled. If the parameter is 0 the function is disabled. Menu Description Type...

  • Page 111: Alarm Log

    23 - ALARM LOG This is the menu in which the log of previous alarms is saved, with the time the alarm occurred (in relation to the Time drive power on parameter). The alarms are displayed starting from the most recent (No. 1) up to the furthest back in time (No. 30). Up to 30 alarm signals can be displayed.

  • Page 112: Parameters On Selection Lists, But Not Displayed On Keypad

    PARAMETERS ON SELECTION LISTS, BUT NOT DISPLAYED ON KEYPAD This list reports the parameters that are not displayed in the keyboard while they are part of the selection lists. These parameters can be used as SOURCE of the input signals for the function block. (Refer to section A – Programming). Menu Description Type...
  • Page 113 This signal indicates the state of the “machine states” that controls drive operation. STS_INIT STS_MAGN STS_STOP STS_START STS_FS_STOP STS_FS_START STS_QSTOP STS_FS_MAGN STS_W_QSTOP STS_READY STS_MAGN_START STS_ALM_DISABLED STS_ALM_END_ACTION STS_ALM_STOP STS_ALM_FSTOP STS_ALM_R_TO_NORMAL STS_READY_START STS_READY_FSTOP STS_ALM_NO_RESTART STS_FS_MAGN_START Menu Description Type FB BIT 1062 Drive OK 16BIT This signal is active when the drive is in the “OK”...
  • Page 114 Menu Description Type FB BIT 3214 Motor overload trip 16BIT This signal is active when the drive is in the motor overload alarm condition. Menu Description Type FB BIT 3262 Bres overload trip 16BIT This signal is active when the drive is in the braking resistor overload alarm condition. Menu Description Type...
  • Page 115 21 External fault 22 Speed fbk loss 23 Overspeed 24 Speed ref loss 25 Emg stop alarm 26 Power down 27 Phaseloss out 28 OV safety 29 Safety failure 30 Mot phase loss 31 Ropes change 32 Not Used 33 Plc1 fault 34 Plc2 fault 35 Plc3 fault 36 Plc4 fault...

  • Page 116: C - Selection Lists

    C - SELECTION LISTS Description Menu Description Menu Description Menu L_ANOUT Ramp out mon 1214 Digital input 3X mon Speed setpoint 1216 Digital input 4X mon Motor speed 1218 Digital input 5X mon 6000 Null Motor speed nofilter 1220 Digital input 6X mon Ramp ref out mon 2150 Encoder speed...

  • Page 117: L_Digsel2

    Description Menu Description Menu Description Menu 3422 Direction change mon 1064 Drive ready 6002 3424 Dir change cnt zero Ref is 0 Ramp ref out mon Ref is 0 delay Ramp out mon Speed is 0 Speed setpoint L_DIGSEL2 Speed is 0 delay Motor speed 1066 Enable state mon...

  • Page 118: L_Lim

    Description Menu Description Menu Description Menu the XXXX parameter changes according 4154 Fieldbus M->S14 mon 21.3.55 3714 Door open mon 20.8.8 to the src parameter used: 4164 Fieldbus M->S15 mon 21.3.59 3716 Lift start 20.8.9 4174 Fieldbus M->S16 mon 21.3.63 3718 Pad 10 20.8.10...
  • Page 119 Description Menu Description Menu Description Menu XXXX 6000 Null 6002 4432 Word comp mon 21.5.17 4024 Fieldbus M->S1 mon 21.3.3 4034 Fieldbus M->S2 mon 21.3.7 4044 Fieldbus M->S3 mon 21.3.11 4054 Fieldbus M->S4 mon 21.3.15 4064 Fieldbus M->S5 mon 21.3.19 4074 Fieldbus M->S6 mon 21.3.23...

  • Page 120: D - Block Diagrams

    D - Block Diagrams System diagram index Drive overview (DrvOverview) ADL300 • Block Diagrams...

  • Page 121: Adl1 Application Index (Adl1Funcindex)

    ADL1 application index (ADL1FuncIndex) ADL300 • Block Diagrams...
  • Page 122 ADL300 • Block Diagrams...
  • Page 123 ADL300 • Block Diagrams...

  • Page 124: Expansion Card Digital Inputs (Digimpexp)

    Expansion card digital inputs (DigImpExp) ADL300 • Block Diagrams...

  • Page 125: Expansion Card Digital Outputs (Digoutexp)

    Expansion card digital outputs (DigOutExp) ADL300 • Block Diagrams...

  • Page 126: Analog Inputs

    Analog inputs ADL300 • Block Diagrams...

  • Page 127: Analog Outputs

    Analog outputs ADL300 • Block Diagrams...

  • Page 128: Encoder Config

    Encoder config ADL300 • Block Diagrams...

  • Page 129: Sls Control (Controlvf)

    SLS control (ControlVf) ADL300 • Block Diagrams...

  • Page 130: Functions

    Functions ADL300 • Block Diagrams...
  • Page 131 ADL300 • Block Diagrams...
  • Page 132 ADL300 • Appendix...

  • Page 133: Torque Control (Torquectrl)

    Torque control (TorqueCtrl) Gains adaptive (GainAdapt) ADL300 • Appendix...
  • Page 134 ADL300 • Appendix...

  • Page 135: Appendix - 1.0 Canopen Interface

    Appendix - 1.0 CANopen interface CANopen is a communication profile for CanApplicationLayer-based industrial systems. The reference document is the “CANopen application layer and communication profile” CiA 301 Version 4.2.0 21 February 2011 by CAN in Automation e. V. The drive also implements part of the DS417 Profile according to the specific CANopen Device Profile Drives and Motion Control V3.0.0 dated 14 December 2007.
  • Page 136 “HeartBeat Time” x “LifeTime Factor”. Monitoring via NodeGuarding excludes monitoring via HeartBeat and vice versa: only one of the two systems can be ac- tive. The master must set the objects involved correctly. The drive also checks the master’s operation via the arrival of the Sync message (only if the “Communication Cycle period” is different from 0).
  • Page 137 1005 COB-ID SYNC Message 1006 Communication cycle period 1008 Manufacterer Device Name 1010 Store parameter 1009 Manufacturer Hardware Version 100A Manufacturer Software Version 100C Guard Time 100D Life Time Factor 1014 COB-ID Emergency 1016 HeartBeat time consumer 1017 HeartBeat time producer 1018 Identity object 1029...

  • Page 138: Canopen Management

    1.1.8 SDO Entries Only the “Expedited” data transfer mode (max. 4 Bytes) is used. 1) Subindex 0 (Number of supported entries ) = 3 because the device is a Server of the SDO service. 2) The structure of the Subindex 1 and 2 (COB-ID used by the SDO) is: Bit 31 (valid/invalid SDO);...

  • Page 139: Process Data Channel Control

    1.3 Process Data Channel Control This function allows to allocate the drive parameters or application variables to the Process Data Channel data. As for the CANopen protocol, the PDC is performed via the PDO messages (Process data Object). The CANopen protocol uses a number of words for the Process Data Channel (abbr. PDC Process Data Channel ), which can always be set.

  • Page 140: Sdo Management

    – Example : RPDO1 di 2 word and RPDO2 di 2 word: Fieldbus M->S1 dest = Ramp ref 1 src Fieldbus M->S1 sys = EU Fieldbus M->S2 dest = Word decomp src Fieldbus M->S2 sys = Count 16 Fieldbus M->S3 dest = None Fieldbus M->S3 sys = Count 32 Fieldbus M->S4 dest = Compare 1 src Fieldbus M->S4 sys = Count32...
  • Page 141 Example of value 1 writing: MessageID Writing Code Lower part Higher part Subindex Value of Value of Value of Value of IpaCan IpaCan parameter LL parameter LH parameter HL parameter HH 601h Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6...

  • Page 142: Alarms

    1.5 Alarms Fieldbus alarms The bus failure is signaled via the “Opt Bus Fault” alarm. As for CANopen, the possible failure causes are: “Bus-off” condition of the CAN line; the drive has not been enabled in the “Operational” mode; the “Life Guarding” threshold has been overcome. This alarm becomes active only when the drive is enabled.

  • Page 143: Configuration Example

    1.6 Configuration example This chapter provides an example of how to configure the parameters of ADL300 drives so that they can be read and writ- ten by a CANopen master via the processing channels (PDO). See the chapter 1.4 for the configuration channels (SDO). The paragraph 1.6.1 provides the information required on a CANopen master controlling a machine.
  • Page 144 Lift control outputs can usually be connected to the PAD parameters according to the table below: Description Remarks LiftEnable Lift enable command. RunCont Run command contactor UpCont Up command contactor DownCont Down command contactor BrakeCont Brake command contactor LiftDcBrake DC brake function command (firmware) Brake2 Brake control signal (See sequences) DoorOpen...
  • Page 145 1.6.2.1 FIELDBUS CONFIG This example shows the parameter settings to be performed with 500Kbaud CANopen and address 1. ● Menù 21.2- COMMUNICATION\FIELDBUS CONFIG. ● Example of configuration with 500Kbaud CANopen address 1: In the example, it is assumed that the drive is node 1 and the CANopen communication takes place with a baud rate of 500k.
  • Page 146 1.6.2.2 Fieldbus M2S configuration As regards communication through process channels (PDC), in the configuration in this example, the first channel is re- served for writing lift commands (writing of the control word). Control word configuration is achieved by using an internal Lift Decomp parameter. The following figure shows the pro- gramming of this control word on the first word M →...
  • Page 147 1.6.2.3 LIFT IN/OUT configuration At this point, simply connect the individual Lift Decomp bits. Programming from the digital input to LIFT DECOMP LIFT/ INPUTS/OUTPUTS bit as shown in the figure below: Now all lift sequences are controlled via the LiftWdecomp bits in the same way as described in the manual using digital inputs.
  • Page 148 1.6.2.4 Fieldbus S2M configuration The configuration of these channels takes place in the Fieldbus S2M menu. Lift Status Word 1 and 2 are used to program the first and second process channels. Word 2 status can be omitted. The third channel is programmed on the 260 parameter (Motor Speed). The following figure shows the S→M programming of the example: In a similar manner, after a drive save and restart, the correct Slave →...
  • Page 149 1.6.2.5 Configuration check A selection of communication checking notes/tips. • PDO communication is only active in “On line Mode”. Check the status via GF-eXpress or a led on a local keypad. • For Master -> Slave communication in FIELDBUS M2S menu, the value received from the communication channel can be checked (e.g.
  • Page 152 Fax +55 (0) 1132974012 commercial@gefran.fr comercial@gefran.com.br GEFRAN S.P.A. Manuale ADL300 ASY FP -EN GEFRAN DRIVES AND MOTION S.R.L. Via Sebina 74 Rev. 1.3 - 19-7-2022 25050 Provaglio d’Iseo (BS) ITALY Via Carducci 24 Ph. +39 030 98881 21040 Gerenzano [VA] ITALY...

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