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WAGNER AquaCoat 5010 GM 5020EAW Operating Manual

Air spraying system for non-ignitable liquids
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For professional use.
Always follow the information in this manual,
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AquaCoat 5010 / 5020
GM 5020EAW
Low Pressure
Manual
Air Spraying System
for Non-ignitable Liquids
Translation of the Original
Operating Manual
Version 02/2018
B_05905

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Summary of Contents for WAGNER AquaCoat 5010 GM 5020EAW

  • Page 1 Translation of the Original Operating Manual For professional use. Version 02/2018 Always follow the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. AquaCoat 5010 / 5020 GM 5020EAW Low Pressure Manual Air Spraying System for Non-ignitable Liquids...

  • Page 3: Table Of Contents

    Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for Staff 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Ground the Unit 4.2.4 Product Hoses 4.2.5 Cleaning and Flushing 4.2.6 Touching Hot Surfaces 4.2.7...
  • Page 4 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Operating Elements 5.6.1 VM 5020W Control Unit 5.6.2 Product Pressure Generator GM 5020EAW Spray Gun 5.7.1 Components 5.7.2 Mode of Operation 5.7.3 Spraying Procedure for Round Jet Air Atomizing 5.7.4 Spraying Procedure for Flat Jet Air Atomizing 5.7.5 The Electrostatic Effect ASSEMBLY AND COMMISSIONING...
  • Page 5 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL CLEANING AND MAINTENANCE Cleaning 8.1.1 Cleaning Staff 8.1.2 Safety Instructions 8.1.3 Flushing and Cleaning the System 8.1.4 Decommissioning 8.1.5 Long-term Storage Maintenance 8.2.1 Maintenance Staff 8.2.2 Safety Instructions 8.2.3 Safety Checks and Maintenance Intervals 8.2.4 Changing the Spray Gun With Hose Set 8.2.5...
  • Page 6 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL SPARE PARTS 14.1 How can Spare Parts be Ordered? 14.2 AquaCoat Basic Device 14.2.1 VM 5020W Control unit 14.3 Pump Sets 14.3.1 DD10 Set 14.3.2 DD10 Set with Product Pressure Regulator 14.3.3 ZIP52 Set 14.4 GM 5020EAW Spray Gun 14.4.1 GM 5000EA Adapter...

  • Page 7: About These Instructions

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. The device may only be operated by trained personnel and in compliance with this operating manual.

  • Page 8: Languages

    2363957 English 2366717 Spanish 2366716 French 2366718 Italian 2366719 Additional languages on request or at: www.wagner-group.com 1.3.1 OPERATING MANUALS FOR THE INDIVIDUAL COMPONENTS Double diaphragm pump TOPFINISH DD10 operating manual Language Order No. Language Order No. Language Order No. German...

  • Page 9: Terminology For The Purpose Of This Manual

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent. Flushing Internal flushing of paint-wetted parts with flushing agent. Staff qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 10: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.

  • Page 11: Processible Working Materials

    Cleaning and flushing agents must also align with this category. Example of non-ignitable liquid: No more than 35 weight percent, 1:1 butylglycol/n-propanol, rest water. Please contact your local WAGNER dealer and the paint manufacturer if you encounter application problems. MISUSE...

  • Page 12: Identification

    OPERATING MANUAL IDENTIFICATION CE IDENTIFICATION The device may not be used in potentially explosive areas. TYPE PLATES AquaCoat cabinet Designation Wagner International AG Industriestrasse 22 1 Device type CH-9450 ALTSTÄTTEN MADE IN SWITZERLAND 2 Input voltage AquaCoat 5010/5020 Manual Gerätetyp / Type:...

  • Page 13: Safety Signage

    B_05876 B_05875 1 Gun type 2 Article number 3 Maximum high voltage / Energy 4 Maximum product pressure Wagner International AG GM 5020EAW 5 Maximum air pressure geprüft nach EN 50059 Art. Nr.: 2362847 6 In compliance with EN 50059 max.

  • Page 14: Basic Safety Instructions

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT Electric shock hazard! Danger to life from electric shock Prepare device in accordance with the local safety requirements with regard to the...

  • Page 15: Personnel Qualifications

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the vicinity. No smoking. Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: –...

  • Page 16: Safe Handling Of Wagner Spray Devices

    – In the event of functional faults: remedy the fault as described in the "Troubleshooting" chapter. If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36.

  • Page 17: Product Hoses

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 4.2.4 PRODUCT HOSES Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.

  • Page 18: Cleaning And Flushing

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 4.2.5 CLEANING AND FLUSHING Hazard due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-ignitable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are conductive or static dissipative and grounded.

  • Page 19: Touching Hot Surfaces

    Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Do not change or modify the device; if change is necessary, contact WAGNER.

  • Page 20: Description

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL DESCRIPTION COMPONENTS AquaCoat with TOPFINISH DD10 double diaphragm pump (20) B_06771 Designation Designation 1 AquaCoat cabinet 14 Metallic product tank 2 Cabinet door 15 Grounding bolt on the cabinet door 3 VM 5020W control unit 16 Grounding band in the cabinet door 4 GM 5020EAW spray gun 17 Electrical door switch...
  • Page 21 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL AquaCoat with TOPFINISH DD10 double diaphragm pump and product pressure regulator B_06778 Designation Designation 1 AquaCoat cabinet 15 Grounding bolt on the cabinet door 2 Cabinet door 16 Grounding band in the cabinet door 3 VM 5020W control unit 17 Electrical door switch 4 GM 5020EAW spray gun...
  • Page 22 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL AquaCoat with ZIP52 double diaphragm pump and product pressure regulator 21 20 B_05903 Designation Designation 1 AquaCoat cabinet 15 Grounding bolt on the cabinet door 2 Cabinet door 16 Grounding band in the cabinet door 3 Control unit, VM 5020W 17 Electrical door switch 4 GM 5020EAW spray Gun...
  • Page 23 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL AquaCoat cabinet 34 35 RH side wall (from the inside) Designation 30 Grounding switch 31 Grounding cylinder 32 Leakage resistance 3 GOhm 33 Potential equalization line connection 34 Passageway for product hose 35 Connection for grounding cable for grounding the conductive sheath of the product hose.

  • Page 24: Mode Of Operation

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL MODE OF OPERATION The AquaCoat spray system is designed for processing non-ignitable liquids (water lacquers) in accordance with the air spraying method. The spray product is regulated via the trigger on the gun (4) and the VM 5020W (3) control unit. It is drawn in with a product pressure generator (11) via a suction system (13), electrostatically charged in the sealed off inner chamber of the AquaCoat cabinet (1), and sprayed in the nozzle of the spray gun with the help of atomizing air.
  • Page 25 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL AquaCoat cabinet To achieve an optimal application efficiency, the lacquer supply (lacquer tank and pump) is brought to high-voltage potential in an insulated cabinet. The interior of the cabinet, connected to high voltage, is protected by double (redundant) safety elements before touching.

  • Page 26: Included Items

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL INCLUDED ITEMS 5020 5010 5020G 5010G AquaCoat basic device Designation Order No. Order No. Order No. Order No. AquaCoat basic device: 2363292 2363401 2363734 2363736 Cabinet including VM 5020W control unit The scope of delivery of a basic device includes: Declaration of Conformity.

  • Page 27: Basic Sets

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.4.1 BASIC SETS AquaCoat basic sets B_05905 System component Order No. AquaCoat cabinet with VM 5020W control unit AquaCoat 5020 manual basic device 2363292 ✓ ✓ AquaCoat 5010 manual basic device 2363401 ✓...

  • Page 28: Technical Data

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL TECHNICAL DATA 5.5.1 AQUACOAT 5010/5020 ENTIRE SYSTEM Description Values 0.4–0.8 MPa Compressed air Inlet 4–8 bar 58–116 psi Quality standard 6.5.2 according to ISO 8573.1, 2010 6: Particle density ≤ 5 mg/m3 Air pressure quality: free from oil and water 5: Humidity: pressure dew point ≤...

  • Page 29: Product Pressure Generator

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Dimensions of the entire system AquaCoat 5010 AquaCoat 5020 inch inch 1467 57.76 1467 57.76 21.89 21.89 34.72 1082 42.60 Including underframe with rolls: (option): 1572 61.89 1572 61.89 Including hose holder and gun holder (Option): 1028 40.47 1228...

  • Page 30: Vm 5020W Control Unit

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.5.3 VM 5020W CONTROL UNIT Description Values 115 VAC–230 VAC Input voltage 50 Hz/60 Hz Input power maximum 40 W Output voltage maximum 20 Vpp Output current maximum 1.0 A AC High voltage maximum 70 kV DC Spray current maximum 100 µA DC...

  • Page 31: Gm 5020Eaw Spray Gun

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.5.4 GM 5020EAW SPRAY GUN Description Values Maximum air pressure 0.8 MPa; 8 bar; 116 psi Quality standard 6.5.2 according to ISO 8573.1, 2010 6: Particle density ≤ 5 mg/m3 Compressed air quality: free from oil and water 5: Humidity: pressure dew point ≤...

  • Page 32: Aquacoat Electric Block Diagram

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.5.5 AQUACOAT ELECTRIC BLOCK DIAGRAM VM 5020W control unit Grounding Earth Dat dis Dat sw Earth mon Power supply Coil + Spray gun with Coil - high-voltage cascade Cabinet HV-Cascade white white Orange Door switch Product hose...

  • Page 33: Operating Elements

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL OPERATING ELEMENTS 5.6.1 VM 5020W CONTROL UNIT The assembled spray system can be operated and regulated with the VM 5020W control unit. 5.6.1.1 OPERATING ELEMENTS, FRONT SIDE 24 25 Zerstäuberluft Mat. Druckregler Pumpe Atomizing air Mat.
  • Page 34 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Push button "High voltage" For activating the function. The high voltage is set with the control dial (2) and is indicated in the LED display (27). – Adjusting range: 5–70 kV – Resolution: 1 kV Illuminated display: "High voltage"...
  • Page 35 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 24 25 Zerstäuberluft Mat. Druckregler Pumpe Atomizing air Mat. pressure reg. Pump µA POWER AquaCoat B_03364 21 Illuminated display: "High voltage" – Illuminates in green. – Display range: 0-70 kV – Single LED display: Nominal voltage. –...
  • Page 36 To connect a spray gun. 31 Door switch connection Connection for the door switch cable. 32 Cover of the service connection For WAGNER service personnel only! 33 Connection pump air Hose connector 10 mm; 0.39 inches. 34 Product pressure regulator connection Hose connector 8 mm;...

  • Page 37: Product Pressure Generator

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.6.2 PRODUCT PRESSURE GENERATOR 5.6.2.1 MAINTENANCE WORK ON THE PUMP For preparation, commissioning and maintenance work at the pump, proceed as follows: 1. Relieve system pressure according to Chapter 7.4.4. 2. Close spray guns. 3.

  • Page 38: Gm 5020Eaw Spray Gun

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL GM 5020EAW SPRAY GUN 5.7.1 COMPONENTS B_05978 Description Description Suspension hook 15 Sealing plug Display (spray current and recipe) 16 Air regulation Display standby and fault 17 Electric cable connection Operating button (standby and recipe change) 18 Atomizing air connection Air cap (Accessories: see Chapter 13.3.1) 19 Product connection...

  • Page 39: Mode Of Operation

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.7.2 MODE OF OPERATION Recipe display When the spray gun is connected to the control unit and the control unit is switched on, the pre-defined recipe (R1, R2 or R3) is shown on the gun display (2) as follows. Recipe 1 Recipe 2 Recipe 3...
  • Page 40 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Trigger functions The trigger can be used to activate, one after the other, the various functions of the spray gun. Distance Description Atomizing air open. Atomizing air open and electrostatically (high voltage) activated. Display (2) for "spray current"...

  • Page 41: Spraying Procedure For Round Jet Air Atomizing

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.7.3 SPRAYING PROCEDURE FOR ROUND JET AIR ATOMIZING In this process, the spray product is fed to the nozzle with a pressure of approx. 0.05–0.2 MPa; 0.5–2 bar; 7–29 psi. The atomizing air at approx. 0.25 - 0.4 MPa; 2.5 - 4 bar; 36 - 58 psi produces a soft spray jet, which largely eliminates the problem of overlapping boundaries at the edges.

  • Page 42: Spraying Procedure For Flat Jet Air Atomizing

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5.7.4 SPRAYING PROCEDURE FOR FLAT JET AIR ATOMIZING In this process, the spray product is fed to the nozzle at a pressure of 0.05–0.2 MPa; 0.5–2 bar; 7–29 psi. The atomizing air at approx. 0.25 - 0.4 MPa; 2.5 - 4 bar; 36 - 58 psi produces a soft spray jet, which largely eliminates the problem of overlapping boundaries at the edges.

  • Page 43: Assembly And Commissioning

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING STAFF The assembly and commissioning staff must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 44: Assembly And Installation

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL ASSEMBLY AND INSTALLATION Check the individual components of the AquaCoat spraying system against the consignment note. Familiarize yourself with the mode of functioning of the individual components, reading the enclosed operating manuals thoroughly. Note the special requirements of the designated electrostatic air spray procedure.
  • Page 45 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Secure cables and hoses 9. Secure al cables and hoses with cable ties in the AquaCoat cabinet. The door switch moves up and down on the RH cabinet wall. It must be ensured that no cables and hoses are located within the travel of the door switch.

  • Page 46: Ventilation Of The Spray Booth

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 6.4.2 VENTILATION OF THE SPRAY BOOTH The electrostatic spraying equipment may only be operated in defined spraying areas and in accordance with the EN 12215 standard or under comparable ventilation conditions. The electrostatic spraying equipment must be locked to the technical ventilation so that the coating product supply and the high voltage are not effective as long as the technical ventilation is not operated with the minimum exhaust air volume flow or a larger exhaust air volume flow.

  • Page 47: Grounding

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL GROUNDING It is important for systems safety and to achieve an optimum coating that all system components such as work pieces, conveyors, paint supply, control unit and booth or spraying stand are perfectly grounded. WARNING Heavy paint mist if grounding is insufficient! Danger of poisoning.

  • Page 48: Safety Checks

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Grounding scheme (example) Conveyor Work piece < 1 MΩ max. Spraying stand B_05904 Floor, static dissipative Signal ground Signal ground Minimum cable cross-section AquaCoat cabinet 4 mm²; AWG 12 Conveyor 16 mm²; AWG 6 Spray booth 16 mm²;...

  • Page 49: Preparation Of Water-Based Lacquer

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL PREPARATION OF WATER-BASED LACQUER The viscosity of the lacquer is of great importance. The best spraying results are obtained with values between 15 and 30 DIN/4 seconds (measured in immersion flow cup DIN 4 mm; 0.16 inches).

  • Page 50: Commissioning

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL COMMISSIONING 6.8.1 PREPARATION Before every start-up, the following points should be observed as laid down in the operating manual: – For underframe with rolls (option): Lock all four swivel castors with the footbrake. –...

  • Page 51: Verifying A Safe Operational Condition

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7. Flush system through well (see Chapter 8.1.3). 8. Relieve system pressure (see Chapter 7.4.4). 9. Remove flushing agent. Preparation for spraying 1. Fill the metallic product tank (14) with lacquer and place in the cabinet. 2.

  • Page 52: Operation

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. Before work commences, the operating staff must receive appropriate system training.

  • Page 53: Emergency Deactivation

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL EMERGENCY DEACTIVATION In the case of unforeseen occurrences, proceed as follows: 1. Close main tap (1). 2. Switch off control unit (2) at main switch (3). 3. Open cabinet door (4) (pull hard). 4.

  • Page 54: Working

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL WORKING Ensure that: The regular safety checks are carried out in accordance with Chapter 8.2.3, Commissioning is carried out in accordance with Chapter 6.8. 7.4.1 CHECKING THE SPRAY PATTERN (WITHOUT ELECTROSTATICS) Zerstäuberluft Mat.
  • Page 55 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Spray pattern and air regulation The spray pattern can be optimally adjusted to suit the object being sprayed using the air regulator. The illustration shows the influence of the regulator on the spray pattern. Other nozzle sizes can be used to obtain larger or smaller spray patterns.

  • Page 56: Starting The System

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.2 STARTING THE SYSTEM Zerstäuberluft Mat. Druckregler Pumpe Atomizing air Mat. pressure reg. Pump µA POWER AquaCoat B_03371 B_05905 Control unit, VM 5020W 1. Set the main switch (1) to position 1. During the start-up phase, the device automatically performs an internal function test and then automatically switches to recipe 1 (15).

  • Page 57: Spraying

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.3 SPRAYING 1. Insert the desired nozzle into the spray gun. 2. Commissioning the system see Chapter 7.4.2. 3. Open air regulator at the rear of the gun. 4. Spray on a test object (pull trigger). 5.

  • Page 58: Pressure Relief/Work Interruption

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.4 PRESSURE RELIEF/WORK INTERRUPTION The pressure must always be relieved: – after the spraying tasks are finished. – Before servicing or repairing the spraying system. – Before carrying out cleaning tasks on the spraying system. –...

  • Page 59: Cleaning Of The Nozzle Parts

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Dismount the nozzle – Flat jet 1. Unscrew the union nut (1) by hand. 2. Remove AF 5000 air cap (4). 3. Unscrew and remove AF 5000 flat jet nozzle (5) by hand. 4.

  • Page 60: Starting Up The Vm 5020W Control Unit

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.7 STARTING UP THE VM 5020W CONTROL UNIT 1. Turn switch to position 1. 2. All LEDs on the control unit illuminate for approximately 1 second. 3. The hardware version and the software version are shown on the display alternately in succession.

  • Page 61: Setting The High Voltage

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.9 SETTING THE HIGH VOLTAGE Procedure 1. Press the "High-voltage" button (7) to adjust the high voltage. The LED (8) indicates that high voltage µA is selected. POWER POWER AquaCoat B_03375 2. The high voltage can now be adjusted using the universal rotary controller (2) between 5 to 70 kV with a resolution of 1 kV.

  • Page 62: Setting The Current Limitation

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.10 SETTING THE CURRENT LIMITATION Procedure 1. Press the "Current limitation" button (5) to adjust the limitation of the spray current. µA The LED (6) indicates that current POWER POWER limitation is selected. AquaCoat B_03377 2.

  • Page 63: Display During Spraying Mode

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.11 DISPLAY DURING SPRAYING MODE Control unit in standby position Ready to spray using R2 recipe (see figure). The nominal value LEDs illuminate as dots and the high-voltage value is digitally displayed in the LED display. If you press the µA current limiter push button, the set nominal value for the POWER...

  • Page 64: Operating Hours Counter/Service Display

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.4.13 OPERATING HOURS COUNTER/SERVICE DISPLAY Two hour counters are integrated into the control unit. – The absolute counter measures the ongoing hours of operation of the spray gun. – The maintenance intervals for the spray gun can be determined and monitored with the maintenance hours counter.
  • Page 65 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Review counter status since last service carried out on gun Procedure 1. Press the "Service" button (25) to access the service menu. LED (26) lights up. 2. Actuate the push button R2 (17) for a short time;...

  • Page 66: Device Configuration

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL DEVICE CONFIGURATION 7.5.1 OVERVIEW OF PARAMETERS Parameter Value Description The target values for high voltage in kV and current limitation in µA are adjusted at the front control panel of the control unit. (factory setting) - The set values for high voltage in kV and current limitation in µA are predefined...

  • Page 67: Access To The Device Configuration Mode

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.5.2 ACCESS TO THE DEVICE CONFIGURATION MODE Procedure 1. Switch device to "Standby" by pressing the "Standby" key (3). The "Standby" LED (4) lights up µA yellow. POWER POWER AquaCoat B_03381 2. Press and hold the "Service" push button (25).
  • Page 68 For ease of operation, the configuration settings are divided into three groups. The first group is for the end user; the other two groups, protected by a password, are reserved for WAGNER Service Department and the WAGNER production sites or the WAGNER Service Center, which have the necessary infrastructure.

  • Page 69: Setting Example: "Parameter C13

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 7.5.3 SETTING EXAMPLE: "PARAMETER C13" After getting started in configuration mode, the LED display (27) shows the parameter "C11" by default. Selecting parameters You can change to parameter "C13" by pressing the "Spray current" (5) or the "High voltage"...

  • Page 70: External Interface

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL EXTERNAL INTERFACE The control unit is equipped with an interface. The electrical door switch is wired as standard at the 8-pin socket on the back of the VM 5020W control unit (also refer to the J3 plug in the block diagram, Chapter 5.5.5).
  • Page 71 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Pin No. Designation Description Potential-free contact (button) between pin 2 and pin 8 (ground) 2 in Fault reset – If there is a fault, it can be acknowledged by pressing a button. –...

  • Page 72: Cleaning And Maintenance

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualified and trained staff. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: −...

  • Page 73: Flushing And Cleaning The System

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 8.1.3 FLUSHING AND CLEANING THE SYSTEM NOTICE Liquid in air tube! Functional faults caused by swollen seals. Discharge current to ground No high voltage. Always point the spray gun down when cleaning. Ensure that neither lacquers nor cleaning or flushing agent enters the air duct.

  • Page 74: Decommissioning

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 10. Point the spray gun without nozzle into the grounded metal tank for return product. 11. Open the spray gun. Rinse until flushing agent flows from the spray gun. 12. Close the spray gun. 13.

  • Page 75: Maintenance

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 76: Safety Checks And Maintenance Intervals

    Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36: − The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.

  • Page 77: Changing The Spray Gun With Hose Set

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 8.2.4 CHANGING THE SPRAY GUN WITH HOSE SET Example for ZIP52 B_05906 Disassembly 1. Dismount the VM 5020W control unit in accordance with Chapter 10.5. 2. Rear of the control unit: Loosen the knurled nut on the gun cable (5) and remove plug.

  • Page 78: Replacing The Product Hose And/Or Air Hose

    Fitting embossing Meaning (if present) xxx bar Pressure yymm Crimping date (year/month) Internal code Hose imprinting Meaning WAGNER Name/Manufacturer yymm Date of manufacture (year/month) xxx bar (xx MPa) Pressure e.g., 270 bar (27 MPa) Internal code DNxx (e.g., DN10) Nominal diameter...

  • Page 79: Troubleshooting

    – Mains supply not switched on. – Check and switch on mains supply. – Fuses defective. – Replace fuses. – Contact the WAGNER Service Department. No high voltage. – Spray gun cable not connected or – Connect spray gun cable.
  • Page 80 – Check/replace door switch. E40-E43 Gun communication – Gun cable defective. – Check/replace gun cable. faulty – Operating unit of spray gun – WAGNER Service Department. defective. – Control unit defective. – WAGNER Service Department. Password error – Password not set.

  • Page 81: Faults In The System

    – Connect gun and gun cable/check for defect. – Check lacquer resistance (see Chapter 2.4). – Seal in end piece defective. – Repair by WAGNER Service Department. – Air-passages damp. – Clean and dry air passages. Back-spray – Object not grounded.

  • Page 82: Repairs

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 83: Mounting Materials

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 10.3 MOUNTING MATERIALS In Chapter the order numbers for device spare parts can be found, as well as for wearing parts such as seals. Use torques, greases and glues in accordance with Chapter 14. Spray gun in accordance with Chapter 10.4.

  • Page 84: Dismantling Of The Spray Gun

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 10.4.2 DISMANTLING OF THE SPRAY GUN SW12 SW12 B_03395 Air hose When unscrewing the air hose, a second open-ended/box wrench must be used for bracing. Torx® 25 B_05907 SW19...
  • Page 85 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Carefully release the cascade without pliers SW19 Valve needle assembly tool Order no. 2309368 B_05908 SW19 B_04797 SW11 Use socket or ring spanner (not a wrench) Valve needle Air Loosen valve tip by hand using the valve needle assembly tool (Order No. 2309368). ...
  • Page 86 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 1. Remove pressure spring (4). 2. Loosen clamping screw (1) with B_04371 assembly tool (5). 3. Unscrew valve rod unit (2, 6, 7). The packing (3) is also unscrewed and removed. 4. Only as required: Remove rod seal (10).

  • Page 87: Cleaning The Parts After Disassembly

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 10.4.3 CLEANING THE PARTS AFTER DISASSEMBLY Please note: All reusable parts (except for the electrical components) should be cleaned thoroughly using a suitable cleaning agent. The adapter, plug, inside handle and all dismantled parts must be clean and dry after cleaning.

  • Page 88: Assembling The Spray Gun

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 10.4.4 ASSEMBLING THE SPRAY GUN Mounting materials Order No. Description 9992698 Vaseline white, PHHV II 9992511 Loctite® 243 * Use Vaseline sparingly Only as required (if the seal was removed): press in using handle seal assembly tool (Order No.
  • Page 89 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Valve rod unit Set length adjusting measure X with withdrawal nut (7) and then fasten the threaded pin (6) using an Allen wrench SW2. X = 122 ± 0.1 mm; 4.8032 ± 0.004 inch B_04791 Wear gloves! The outside thread of the packing (9) must be free...
  • Page 90 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Valve needle assembly tool, Order No. 2309368 B_04980 0.1 Nm; 0.07 lbft SW11 1.8 Nm; 1.3 lbft Ensure the correct insertion position! 1. Move the valve rod to the rear position so that the sealing area does not become scratched (1).
  • Page 91 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Push the trigger upward into the air valve piston. The recess in the trigger must engage correctly in the indentation of the piston. Torx® 25 B_03502 0.8 Nm Cover (5) The cover must be handled Ensure the correct carefully and not be twisted insertion position!
  • Page 92 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Flat jet nozzle Diverse nozzle sizes, see Chapter 13.3. Round jet nozzle AWR 5000: Diverse nozzle sizes, see Chapter 13.2.2. EAWRV 5000: see Chapter 13.2.1 B_03504 Air hose When screwing on the air hose, a second open-ended/ring spanner must be used for bracing.

  • Page 93: Disassembling Vm 5020W Control Unit

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 10.5 DISASSEMBLING VM 5020W CONTROL UNIT 1. Switch off control unit. 2. Open cabinet door (1) (pull hard). 3. Lock the compressed air supply and decompress the system. 4. Loosen and unscrew screws (2). 5.

  • Page 94: Function Test After The Repair

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 11 FUNCTION TEST AFTER THE REPAIR After all repairs, the AquaCoat system must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair staff. The system must not be filled with liquid for this function check.

  • Page 95: Function Tests For Spray Gun

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Activities Aid tools 6. Check door switch – Open the cabinet door. – Switch on the control unit. – Switch air on. – Actuate the trigger on the spray gun. Electrical door switch test: –...

  • Page 96: Product Pressure Test

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 11.1.2 PRODUCT PRESSURE TEST Connect the product hose to the spray gun. Test the seal of the spray gun with suitable medium (e.g., flushing agent or Marcol 52) and a maximum pressure of 0.8 MPa; 8 bar; 116 psi. Increase the pressure gradually while doing so. Observe the following gun components: Product connection, nozzle body, product valve (no post-spraying).

  • Page 97: Disposal

    WAGNER or one of our dealers will take back your used WAGNER electric or electronic equipment and will dispose of it for you in an environmentally-friendly way.

  • Page 98: Accessories

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 13 ACCESSORIES 13.1 VALVE SEATS/VALVE TIPS Order No. Designation 2312179 Valve seat Air, complete (steel) Standard B_03697 2312176 Valve seat Air, complete (PEEK) 2312187 Valve tip EAW, complete (PEEK) Standard B_03517 2312188 Valve tip EAW, complete (steel) 13.2 ROUND SPRAY NOZZLES 13.2.1 ADJUSTABLE EAWRV 5000 ROUND JET NOZZLE...

  • Page 99: Discharge Quantity Measurements With Lacquer

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 13.2.3 DISCHARGE QUANTITY MEASUREMENTS WITH LACQUER Device: GM 5020EAW/round jet nozzle Viscosity: 22 DIN/4 seconds Product hose: - Length 7.5 m; 24.6 ft - Inside diameter 6 mm; 0.24 inches B_03456 Product pressure in bar...

  • Page 100: Flat Jet Nozzles

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 13.3 FLAT JET NOZZLES 13.3.1 AF 5000 AIR CAPS Order No. Designation 2310506 Air cap, AF 5000–0.4-0.8S 2310507 Air cap, AF 5000–1.0-1.4S B_03240 2310508 Air cap, AF 5000–1.6-2.0S 2314255 Air cap, AF 5000 – 0.4–0.8W (wide) 2314256 Air cap, AF 5000 –...

  • Page 101: Discharge Quantity Measurements With Lacquer

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 13.3.3 DISCHARGE QUANTITY MEASUREMENTS WITH LACQUER Device: GM 5020EAW F/flat jet nozzle Viscosity: 22 DIN/4 seconds Product hose: - Length 7.5 m; 24.6 ft - Inside diameter 6 mm; 0.24 inches ∅ 2.0 mm ∅...

  • Page 102: Hoses And Cables

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 13.4 HOSES AND CABLES Note: Product hose DN 6 DN 3 Inside diameter Product Nominal pressure 2 MPa; 20 bar; 290 psi B_03512 7.5 m; 24.6 ft DN 6 DN 3 Designation Order No.

  • Page 103: Product Pressure Regulator For Dd10

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Pump side Hose colors Gray Product hose Blue Air hose Gun side (*) Heat and fuse protective hose ends and bend inwards by approximately 5 cm; 2 inches. (**) Fix the protective hose with cable ties on both sides only once at the product hose. (***) Fix the hose set within the protective hose approx.

  • Page 104: Miscellaneous

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 13.6 MISCELLANEOUS Order No. Designation High-voltage oil (10 ml; 10 cc) 353702 (for product hose assembly) 2319653 Protective gun coating B_03693 2309368 Valve needle assembly tool B_03451 2325263 Clamping screw assembly tool B_03681 Air nozzle spanner 353210...
  • Page 105 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Order No. Designation 353050 Hose holder, complete B_05892 Gun holder. 2359097 For assembly on hose holder 353050. B_05893 2326485 Wall mount, GM 5000E (left/right) B_03699 2359029 Underframe, 5020 with rolls 2364394 Underframe, 5010 with rolls B_05894 2364791 Tub insert, 5020...

  • Page 106: Spare Parts

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 107: Aquacoat Basic Device

    Hinge bolt 2358921 Securing ring 9922511 Instruction label, AquaCoat 5020 2359298 High-voltage warning sign, 50 mm 9952558 Label, WAGNER Type plate, AquaCoat Hexagon socket cylinder head screw 9900308 Control unit, VM 5020W 2362954 For details, see Chapter 14.2.1 Label, AquaCoat...
  • Page 108 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 5020 5020G 5010 5010G Spare parts list for AquaCoat basic device Designation Order No. Order No. Order No. Order No. Hexagon socket cylinder head screw 9900365 Pump support 2362723 Hexagon socket cylinder head screw 9900346 13 Washer 9920103...
  • Page 109 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Cabinet wall Locknut B_05945...
  • Page 110 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Locking device for cabinet door (View from top) Cabinet Cabinet door B_06768 B_05947 5020 5020G 5010 5010G Spare parts list for AquaCoat basic device Designation Order No. Order No. Order No. Order No. Valve holder 2362721 Roller lever valve, RS-3-1/8...
  • Page 111 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL B_05955 B_05948 5020 5020G 5010 5010G Spare parts list for AquaCoat basic device Designation Order No. Order No. Order No. Order No. 2 m Hose, black Ø 10 mm; 0.39 inches 9987076 1.9 m Hose, black Ø...

  • Page 112: Vm 5020W Control Unit

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.2.1 VM 5020W CONTROL UNIT B_05960 Spare parts list for VM 5020W control unit Order No. Designation 2362954 Control unit, VM 5020W Front panel, VM 5000W 2304459 Incremental encoder, type E33 2329441 Serrated lock washer, externally toothed 2304461 Rotary knob...
  • Page 113 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL B_05961 Spare parts list for VM 5020W control unit Order No. Designation Housing, VM 5020W 9951117 Delay-action fuse 1.0 AT 2348276 Fuse socket, FPG1 for 5x20 mm glass Cable loom, VM 5020W 9903306 Recessed head raised fillister head screw, H form 9950330...
  • Page 114 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL B_05962 Spare parts list for VM 5020W control unit Order No. Designation 9910103 Hexagon nut 9922011 Serrated lock washer, externally toothed Print VM 5020W rear panel, complete 2365967 Including connector plug and socket 263400 Distance bush 9998769...
  • Page 115 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL B_05963 B_05964 Spare parts list for VM 5020W control unit Order No. Designation 2309112 Spacer 2312348 Hexagon lock nut 2317539 Print, complete for VM 5000 display. Including Pos 3. 9903312 Recessed head raised fillister head screw, H form 2352818 Switching power supply, EPS-45-24 2360090...
  • Page 116 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL B_05965 Spare parts list for VM 5020W control unit Order No. Designation 9998255 Straight threaded fitting 9998675 Threaded plug, G1/8" 9956178 Switch 9998254 Screw-in fitting, 8 mm -1/4" 9998987 Threaded fitting, 10 mm – 1/4" 9998677 Pressure gauge, 0–10 bar RF40 (d40) 9992289...
  • Page 117 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL B_05966 Spare parts list for VM 5020W control unit Order No. Designation 0.45 m 9987076 Hose, black Ø 10 mm; 0.39 inches 0.30 m 9982078 Hose, black Ø 8 mm; 0.32 inches 0.16 m 9982079 Hose, black Ø...

  • Page 118: Pump Sets

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.3 PUMP SETS 14.3.1 DD10 SET B_06765 DD10 set spare parts list for AquaCoat Order No. Designation 2364024 DD10 set for AquaCoat Double diaphragm pump, TOPFINISH DD10 2368651 Refer to pump's operating manual for details 2315783 Fitting, EF-MF-R1/2-G1/2-SSt 2329560...

  • Page 119: Dd10 Set With Product Pressure Regulator

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.3.2 DD10 SET WITH PRODUCT PRESSURE REGULATOR Pos 22 Pos 5 B_06782 DD10 set spare parts list for AquaCoat with product pressure regulator Order No. Designation 2390123 DD10 set for AquaCoat with product pressure regulator Double diaphragm pump, TOPFINISH DD10 2368651 Refer to pump's operating manual for details...

  • Page 120: Zip52 Set

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.3.3 ZIP52 SET 50 * * Pos. 50: Lubricate all stainless steel fittings with Molykote®, except those who explicitly request something different (e.g., Loctite®). DN16 B_05982...
  • Page 121 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL ZIP52 set spare parts list for AquaCoat Order No. Designation 2363856 ZIP52 set for AquaCoat Double diaphragm pump DDP ZIP52 GHSS7 U552.GHSS7 Refer to pump's operating manual for details 9900108 Hexagon screw without shaft 9920103 Washer 9921502...

  • Page 122: Gm 5020Eaw Spray Gun

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.4 GM 5020EAW SPRAY GUN Dismantling and assembling see Chapter B_05976...
  • Page 123 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Spare parts list for GM 5020EAW spray gun Order No. Designation 2362852 GM 5020EAW Adapter, complete GM 5000EA, for details, see Chapter 14.4.1 2314361 Hook Handle, complete ES 5000 Air, for details, see Chapter 14.4.2 9900308 Hexagon socket cylinder head screw...

  • Page 124: Gm 5000Ea Adapter

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.4.1 GM 5000EA ADAPTER B_06102 Dismantling and assembling see Chapter...
  • Page 125 VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL Spare parts list for GM 5000EA adapter Order No. Description Adapter, complete GM 5000EA 2309391 Air manifold ring, Air 2307180 O-ring, sheathed 2312176 Valve seat Air, complete (PEEK) 2312179 Valve seat Air, complete (steel) 2312187 Valve tip EAW, complete (PEEK) 2312188...

  • Page 126: 5000 Air Handle

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.4.2 ES 5000 AIR HANDLE Dismantling and assembling see Chapter Spare parts list handle ES 5000 Air Order No. Designation Handle ES 5000 Air, complete 2307288 Nipple 9971025 O-ring 2307290 Hose holder 2312182 Plug, complete 2314270...

  • Page 127: Accessories Spare Parts Lists

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.5 ACCESSORIES SPARE PARTS LISTS 14.5.1 AWR 5000 ROUND JET NOZZLES B_04094 Note: Parts 3 and 4 can be pushed out of the nozzle with a suitable pin B_03843 ( 2.0–2.3 mm; 0.08–0.09 inch). NOTICE Incorrect assembly! Damage to the parts or device.

  • Page 128: Adjustable Eawrv 5000 Round Jet Nozzles

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.5.1.2 AWR 5000 (D12) NOZZLE AWR 5000 (D12) nozzle spare parts list Order No. Designation Nozzle, complete AWR 5000 2315051 (D12) 2327661 Nozzle, AR (D12) Nozzle attachment, AWR 2327667 (D12) 2327663 Air diffuser, AR (D12) = Wearing parts B_03264 14.5.2 ADJUSTABLE EAWRV 5000 ROUND JET NOZZLES...

  • Page 129: Underframe With Rolls

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.5.3 UNDERFRAME WITH ROLLS B_05967 5020 5020G 5010 5010G Spare parts list for underframe with rolls Designation Order No. Order No. Order No. Order No. Underframe with rolls 2359029 2364394 Swivel castor support Crossbar Hexagon socket cylinder head screw 9900313...

  • Page 130: Hose Holder

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.5.4 HOSE HOLDER B_05972 Spare parts list for hose holder Order No. Designation 353050 Hose holder, complete 9935049 Connection fields Wearing parts 14.5.5 GUN HOLDER B_05973 Spare parts list for gun holder Order No.

  • Page 131: Level Monitoring With Alarm Horn

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.5.6 LEVEL MONITORING WITH ALARM HORN B_05992 Spare parts list for level monitoring with alarm horn Order No. Designation 353053 Level monitoring with alarm horn 3207739 Niveau compensator, 30-liter 9999435 T-connection 9950615 Cable tie 3151777 Straight reduction...

  • Page 132: D350 Drum Cover

    VERSION 02/2018 ORDER NUMBER DOC 2366717 OPERATING MANUAL 14.5.7 D350 DRUM COVER With agitator Without agitator Suction hose: see Chapter 14.3 (DN 16) (DN 16) B_05988 B_05989 Without Spare parts list for D350 drum cover With agitator agitator Designation Order No. Order No.

  • Page 133: Declaration Of Warranty And Conformity

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 134: Ec Declaration Of Conformity

    DGUV 209-046 DGUV 209-052 Identification: EC Declaration of Conformity The EC Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2363961...
  • Page 136 2366717 Order No. Edition 02/2018 ts-liquid@wagner-group.com www.wagner-group.com...

This manual is also suitable for:

Aquacoat 5020 gm 5020eaw

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