WAGNER AquaCoat 5010 GA 5000EAW Operating Manual
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WAGNER AquaCoat 5010 GA 5000EAW Operating Manual

WAGNER AquaCoat 5010 GA 5000EAW Operating Manual

Air spraying system for non-ignitable liquids
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AquaCoat 5010 / 5020
GA 5000EAW
Low pressure
Automatic
Air Spraying System
for Non-ignitable Liquids
Version 03/2018
B_06146

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Summary of Contents for WAGNER AquaCoat 5010 GA 5000EAW

  • Page 1 Version 03/2018 AquaCoat 5010 / 5020 GA 5000EAW Low pressure Automatic Air Spraying System for Non-ignitable Liquids B_06146...

  • Page 3: Table Of Contents

    Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for Staff 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Ground the Unit 4.2.4 Product Hoses 4.2.5 Cleaning and Flushing 4.2.6 Touching Hot Surfaces 4.2.7...
  • Page 4 VERSION 03/2018 ORDER NUMBER DOC 2369735 Operating Elements 5.6.1 VM 5020WA Control Unit 5.6.2 Product Pressure Generator GA 5000EAW Automatic Gun 5.7.1 Components 5.7.2 Mode of Operation 5.7.3 Securing the Spray Gun against Actuation 5.7.4 Stop Screw Valve Rod 5.7.5 Spraying Procedure for Round and Flat Jet Air Atomizing 5.7.6 The Electrostatic Effect Use with Two Automatic Guns...
  • Page 5 VERSION 03/2018 ORDER NUMBER DOC 2369735 Device Configuration 7.5.1 Overview of Parameters 7.5.2 Access to the Device Configuration Mode 7.5.3 Setting Example: "Parameter C13" External Interface CLEANING AND MAINTENANCE Cleaning 8.1.1 Cleaning Staff 8.1.2 Safety Instructions 8.1.3 Flushing and Cleaning the System 8.1.4 Decommissioning 8.1.5...
  • Page 6 VERSION 03/2018 ORDER NUMBER DOC 2369735 ACCESSORIES 13.1 Valve Seats/Valve Tips 13.2 Round Spray Nozzles 13.2.1 Adjustable EAWRV 5000 Round Jet Nozzle 13.2.2 AWR 5000 Air Caps and Nozzles 13.2.3 Discharge Quantity Measurements with Lacquer 13.3 Flat Jet Nozzles 13.3.1 AF 5000 Air Caps 13.3.2 AF 5000 Flat Jet Nozzles 13.3.3 Discharge Quantity Measurements with Lacquer 13.4...

  • Page 7: About These Instructions

    VERSION 03/2018 ORDER NUMBER DOC 2369735 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. The device may only be operated by trained personnel and in compliance with this operating manual.

  • Page 8: Languages

    2369734 Italian 2369737 Romanian 2382504 Spanish 2369736 Russian 2374089 Additional languages on request or at: www.wagner-group.com 1.3.1 OPERATING MANUALS FOR THE INDIVIDUAL COMPONENTS Double diaphragm pump TOPFINISH DD10 operating manual Language Order No. Language Order No. Language Order No. German...

  • Page 9: Terminology For The Purpose Of This Manual

    VERSION 03/2018 ORDER NUMBER DOC 2369735 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL GA 5000EAW GA 5000EAWIC or GA 5000EAWEC Cleaning Manual cleaning of devices and device parts with cleaning agent. Flushing Internal flushing of paint-wetted parts with flushing agent. Staff qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 10: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.

  • Page 11: Processible Working Materials

    Cleaning and flushing agents must also align with this category. Example of non-ignitable liquid: No more than 35 weight percent, 1:1 butylglycol/n-propanol, rest water. Please contact your local WAGNER dealer and the paint manufacturer if you encounter application problems. MISUSE...

  • Page 12: Identification

    ORDER NUMBER DOC 2369735 IDENTIFICATION CE IDENTIFICATION The device may not be used in potentially explosive areas. TYPE PLATES AquaCoat cabinet Designation Wagner International AG Industriestrasse 22 1 Device type CH-9450 ALTSTÄTTEN MADE IN SWITZERLAND 2 Input voltage AquaCoat 5010/5020 Automatic Gerätetyp / Type:...

  • Page 13: Safety Signage

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Spray gun Serial number YY-XXX Serial number Year of manufacture XXX Current number Type plate B_06260 – GA 5000EAWIC Designation 1 Manufacturer 2 Type / article number 3 Maximum high voltage 4 Maximum energy 5 Maximum –...

  • Page 14: Basic Safety Instructions

    VERSION 03/2018 ORDER NUMBER DOC 2369735 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT Electric shock hazard! Danger to life from electric shock Prepare device in accordance with the local safety requirements with regard to the...

  • Page 15: Personnel Qualifications

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Ensure that during spraying, persons wear electrically conductive gloves. The grounding takes place via the spray gun handle or the trigger. Protective clothing, including gloves, must comply with EN 1149-5. The measured insulation resistance must not exceed 100 MΩ. Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the vicinity.

  • Page 16: Safe Handling Of Wagner Spray Devices

    – In the event of functional faults: remedy the fault as described in the "Troubleshooting" chapter. If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36.

  • Page 17: Product Hoses

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Ensure that all persons inside the working area are grounded, e.g., that they are wearing static dissipative shoes. Wear static dissipative gloves when spraying. The grounding takes place via the spray gun handle or the trigger. 4.2.4 PRODUCT HOSES Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries.

  • Page 18: Cleaning And Flushing

    VERSION 03/2018 ORDER NUMBER DOC 2369735 4.2.5 CLEANING AND FLUSHING Hazard due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-ignitable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are conductive or static dissipative and grounded.

  • Page 19: Touching Hot Surfaces

    Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Do not change or modify the device; if change is necessary, contact WAGNER.

  • Page 20: Description

    VERSION 03/2018 ORDER NUMBER DOC 2369735 DESCRIPTION COMPONENTS AquaCoat with TOPFINISH DD10 double diaphragm pump (20) (29) B_06779 Designation Designation 1 AquaCoat cabinet 15 Grounding bolt on the cabinet door 2 Cabinet door 16 Grounding band in the cabinet door 3 VM 5020WA control unit 17 Electrical door switch 4 GA 5000EAW automatic gun...
  • Page 21 VERSION 03/2018 ORDER NUMBER DOC 2369735 AquaCoat with TOPFINISH DD10 double diaphragm pump and product pressure regulator (29) B_06799 Designation Designation 1 AquaCoat cabinet 16 Grounding band in the cabinet door 2 Cabinet door 17 Electrical door switch 3 VM 5020WA control unit 18 Pneumatic door switch 4 GA 5000EAW automatic gun 19 Door locking device engaging...
  • Page 22 VERSION 03/2018 ORDER NUMBER DOC 2369735 AquaCoat with ZIP52 double diaphragm pump and product pressure regulator 21 20 (29) B_06135 Designation Designation 1 AquaCoat cabinet 17 Electrical door switch 2 Cabinet door 18 Pneumatic door switch 3 VM 5020WA control unit 19 Door locking device engaging 4 GA 5000EAW automatic gun 20 Air hose (product pressure regulator)
  • Page 23 VERSION 03/2018 ORDER NUMBER DOC 2369735 AquaCoat cabinet 34 35 RH side wall (from the inside) Designation 7 High-voltage generator (HV cascade) 30 Grounding switch 31 Grounding cylinder 32 Leakage resistance 7.5 GOhm 33 Potential equalization line connection 34 Passageway for product hose 35 Connection for grounding cable for grounding the conductive sheath of the product hose.

  • Page 24: Mode Of Operation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 MODE OF OPERATION The AquaCoat spray system is designed for processing non-ignitable liquids (water lacquers) in accordance with the air spraying method. The VM 5020WA control unit (3) regulates the high voltage. The spray product is drawn in with a product pressure generator (11) via a suction system (13), electrostatically charged in the sealed off inner chamber of the AquaCoat cabinet (1), and sprayed in the nozzle of the spray gun with the help of atomizing air.
  • Page 25 VERSION 03/2018 ORDER NUMBER DOC 2369735 AquaCoat cabinet To achieve an optimal application efficiency, the lacquer supply (lacquer tank and pump) is brought to high-voltage potential in an insulated cabinet. The interior of the cabinet, connected to high voltage, is protected by double (redundant) safety elements before touching.

  • Page 26: Included Items

    VERSION 03/2018 ORDER NUMBER DOC 2369735 INCLUDED ITEMS AquaCoat basic device Automatic basic device 5020 5010 5020G 5010G Designation Order No. Order No. Order No. Order No. AquaCoat basic device: Cabinet including VM 5020WA 2363400 2363404 2363735 2363737 control unit The scope of delivery of a basic device includes: Declaration of Conformity.
  • Page 27 VERSION 03/2018 ORDER NUMBER DOC 2369735 Pump set DD10 DD10 ZIP52 GHSS7 with product with product pressure regulator pressure regulator Designation Order No. Order No. Order No. Pump set 2364024 2390123 2363856 The scope of delivery of a pump set includes: Declaration of Conformity for pump 2367686 2367686...

  • Page 28: Technical Data

    VERSION 03/2018 ORDER NUMBER DOC 2369735 TECHNICAL DATA 5.5.1 AQUACOAT 5010/5020 ENTIRE SYSTEM Description Values 0.4–0.8 MPa Compressed air Inlet 4–8 bar 58–116 psi Quality standard 6.5.2 according to ISO 8573.1, 2010 6: Particle density ≤ 5 mg/m3 Air pressure quality: free from oil and water 5: Humidity: pressure dew point ≤...

  • Page 29: Product Pressure Generator

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Dimensions of the entire system AquaCoat 5010 AquaCoat 5020 inch inch 1467 57.76 1467 57.76 21.89 21.89 34.72 1082 42.60 Including underframe with rolls: (option): 1572 61.89 1572 61.89 5.5.2 PRODUCT PRESSURE GENERATOR Product pressure generator Technical data In the TOPFINISH DD10 operating Double diaphragm pump,...

  • Page 30: Vm 5020Wa Control Unit

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.5.3 VM 5020WA CONTROL UNIT Description Values 115 VAC–230 VAC Input voltage 50 Hz/60 Hz Input power maximum 40 W Output voltage maximum 20 Vpp Output current maximum 1.0 A AC High voltage maximum 80 kV DC Spray current maximum 100 µA DC Operation...

  • Page 31: Ga 2800Eaw Automatic Gun

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.5.4 GA 2800EAW AUTOMATIC GUN Description Values Control air pressure (open product valve) 0.4–0.8 MPa; 4–8 bar; 58–116 psi Maximum atomizing air pressure 0.8 MPa; 8 bar; 116 psi Maximum shaping air pressure 0.8 MPa; 8 bar; 116 psi Quality standard 6.5.2 according to ISO 8573.1, 2010 Air pressure quality: 6: Particle density ≤...
  • Page 32 VERSION 03/2018 ORDER NUMBER DOC 2369735 Dimensions of automatic gun GA 5000EAW with flat jet nozzle B_06200 GA 5000EAW with round jet nozzle inch 11.02 11.02 2.95 5.315 0.71 0.13 0.28 15.5 0.61 Connection plate B_06259 2x M5...

  • Page 33: Aquacoat Electric Block Diagram

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.5.5 AQUACOAT ELECTRIC BLOCK DIAGRAM VM 5020WA control unit Shield Grounding Earth Dat dis brown Dat sw white Earth mon Power supply Cabinet white High-voltage multiplier white Coil + blue Door switch Coil - black Casting compound Leakage resistance Casting compound...

  • Page 34: Operating Elements

    VERSION 03/2018 ORDER NUMBER DOC 2369735 OPERATING ELEMENTS 5.6.1 VM 5020WA CONTROL UNIT The assembled spray system can be operated and regulated with the VM 5020WA control unit. 5.6.1.1 OPERATING ELEMENTS, FRONT SIDE 24 25 Zerstäuberluft Mat. Druckregler Pumpe Atomizing air Mat.
  • Page 35 VERSION 03/2018 ORDER NUMBER DOC 2369735 Push button "High voltage" For activating the function. The high voltage is set with the control dial (2) and is indicated in the LED display (27). – Adjusting range: 5–80 kV – Resolution: 1 kV Illuminated display: "High voltage"...
  • Page 36 VERSION 03/2018 ORDER NUMBER DOC 2369735 24 25 Zerstäuberluft Mat. Druckregler Pumpe Atomizing air Mat. pressure reg. Pump µA POWER AquaCoat B_03364 21 Illuminated display: "High voltage" – Illuminates in green. – Display range: 0–80 kV. – Single LED display: Nominal voltage. –...
  • Page 37 Control cable connection for switching the high voltage on and off. 31 High-voltage connection Connection for high-voltage generator. 32 Cover of the service connection For WAGNER service personnel only! 33 Connection pump air Hose connector 10 mm; 0.39 inches. 34 Product pressure regulator connection Hose connector 8 mm;...

  • Page 38: Product Pressure Generator

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.6.2 PRODUCT PRESSURE GENERATOR 5.6.2.1 MAINTENANCE WORK ON THE PUMP For preparation, commissioning and maintenance work at the pump, proceed as follows: 1. Relieve system pressure according to Chapter 7.4.3. 2. Close spray guns. 3.

  • Page 39: Ga 5000Eaw Automatic Gun

    VERSION 03/2018 ORDER NUMBER DOC 2369735 GA 5000EAW AUTOMATIC GUN 5.7.1 COMPONENTS (IC) B_06137 Description Description Front cover Rear cover Union nut 10 Air diffuser housing Air cap 11 Gun holder Flat jet nozzle 13 Nozzle, AWR 5000 Gun adapter 14 Air cap, AR 5000 Shaping air regulation (only with GA 5000EAWIC) 15 Nozzle, EARV...

  • Page 40: Mode Of Operation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.7.2 MODE OF OPERATION The GA 5000EAW spray gun may only be operated with the control units designed for that purpose. GA 5000EAWIC GA 5000EAWEC Pneumatic Diagram Description Shaping air Atomizing air Control air AA / SA Product Nozzle...

  • Page 41: Securing The Spray Gun Against Actuation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.7.3 SECURING THE SPRAY GUN AGAINST ACTUATION Secure the spray gun against actuation: Remove the external control air hose (red). Note: To secure the entire system, pressure must be relieved as described in Chapter 7.4.3. 5.7.4 STOP SCREW VALVE ROD Limit the valve needle stroke with the stop screw (A).

  • Page 42: Spraying Procedure For Round And Flat Jet Air Atomizing

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.7.5 SPRAYING PROCEDURE FOR ROUND AND FLAT JET AIR ATOMIZING In this process, the spray product is fed to the nozzle pressurized to approx. 0.05–0.2 MPa; 0.5–2 bar; 7–29 psi. The atomizing air at approx. 0.25 - 0.4 MPa; 2.5 - 4 bar; 36 - 58 psi produces a soft spray jet, which largely eliminates the problem of overlapping boundaries at the edges.

  • Page 43: The Electrostatic Effect

    VERSION 03/2018 ORDER NUMBER DOC 2369735 5.7.6 THE ELECTROSTATIC EFFECT The in-system electrically loaded paint particles atomized by the spray gun are transported to the grounded object by kinetic and electrostatic energy where they adhere, finely distributed on the object being sprayed. Paint particle Object to be sprayed is conductive and grounded...

  • Page 44: Use With Two Automatic Guns

    VERSION 03/2018 ORDER NUMBER DOC 2369735 USE WITH TWO AUTOMATIC GUNS (29) (29) B_06138 SW19 SW19...
  • Page 45 VERSION 03/2018 ORDER NUMBER DOC 2369735 When using a second automatic gun, the following needs to be considered: Grounding – Grounding the product hoses (5) is safeguarded with the knurled nut (4) over the assembly sheet metals (12). Assembly – Additionally a product distribution piece (14), order number 2359038, is needed on the cabinet side.

  • Page 46: Assembly And Commissioning

    VERSION 03/2018 ORDER NUMBER DOC 2369735 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING STAFF The assembly and commissioning staff must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 47: Assembly And Installation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 ASSEMBLY AND INSTALLATION Check the individual components of the AquaCoat spraying system against the consignment note. Familiarize yourself with the mode of functioning of the individual components, reading the enclosed operating manuals thoroughly. Note the special requirements of the designated electrostatic air spray procedure.
  • Page 48 VERSION 03/2018 ORDER NUMBER DOC 2369735 Secure cables and hoses 10. Secure al cables and hoses with cable ties in the AquaCoat cabinet. The door switch moves up and down on the RH cabinet wall. It must be ensured that no cables and hoses are located within the travel of the door switch.

  • Page 49: Ventilation Of The Spray Booth

    VERSION 03/2018 ORDER NUMBER DOC 2369735 6.4.2 VENTILATION OF THE SPRAY BOOTH The electrostatic spraying equipment may only be operated in defined spraying areas and in accordance with the EN 12215 standard or under comparable ventilation conditions. The electrostatic spraying equipment must be locked to the technical ventilation so that the coating product supply and the high voltage are not effective as long as the technical ventilation is not operated with the minimum exhaust air volume flow or a larger exhaust air volume flow.

  • Page 50: Product Connections

    VERSION 03/2018 ORDER NUMBER DOC 2369735 6.4.4 PRODUCT CONNECTIONS WARNING Electrical discharges! Danger due to electrically charged product lines. The conductive sheath of the product hose must not be removed and the connection to the ground potential must not be loosened: –...
  • Page 51 VERSION 03/2018 ORDER NUMBER DOC 2369735 Grounding scheme (example) Conveyor Work piece < 1 MΩ Spraying stand Floor, static dissipative Signal ground Signal ground B_06136 Minimum cable cross-section Spray gun 4 mm²; AWG 12 AquaCoat cabinet 4 mm²; AWG 12 Reciprocator 16 mm²;...

  • Page 52: Safety Checks

    VERSION 03/2018 ORDER NUMBER DOC 2369735 SAFETY CHECKS Carry out safety checks in accordance with Chapter 8.2.3. PREPARATION OF WATER-BASED LACQUER The viscosity of the lacquer is of great importance. The best spraying results are obtained with values between 15 and 30 DIN/4 seconds (measured in immersion flow cup DIN 4 mm; 0.16 inches).

  • Page 53: Commissioning

    VERSION 03/2018 ORDER NUMBER DOC 2369735 COMMISSIONING 6.8.1 PREPARATION Before every start-up, the following points should be observed as laid down in the operating manual: – For underframe with rolls (option): Lock all four swivel castors with the footbrake. – Only metal tanks may be used for product and flushing agents, no plastic tanks. –...
  • Page 54 VERSION 03/2018 ORDER NUMBER DOC 2369735 1. Place metallic product tank (14) containing a suitable medium (e.g., flushing agent or water) in the AquaCoat cabinet. 2. Immerse in tank the suction system (13). 3. Clamp the potential equalization line (22) to the product tank (14). 4.

  • Page 55: Verifying A Safe Operational Condition

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Example for AquaCoat with TOPFINISH DD10 double diaphragm pump (20) (29) B_06779 6.8.3 VERIFYING A SAFE OPERATIONAL CONDITION A skilled person must check to ensure that the device is in a reliable state after it is installed and commissioned.

  • Page 56: Operation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. Before work commences, the operating staff must receive appropriate system training.

  • Page 57: Emergency Deactivation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 EMERGENCY DEACTIVATION In the case of unforeseen occurrences, proceed as follows: 1. Carry out emergency deactivation for external controller – Air supply for spray gun must be closed. 2. Close main tap (1). 3. Switch off control unit (2) at main switch (3). 4.

  • Page 58: Working

    VERSION 03/2018 ORDER NUMBER DOC 2369735 WORKING Optimal coating results – When relative humidity of 55–65% optimal coating results are expected. – For the required electrostatic effect the work pieces to be coated must be conductive and grounded. – In the case of a wood coating, optimum results are achieved with a minimum of 12% residual moisture.

  • Page 59: Adjusting The Spray Angle

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Spray gun 7. If the spray gun is subjected to external control air (red), the nozzle is opened. 8. If the high voltage is switched on, the displays (21) and (22) on the control unit change from point to bar display, i.e.
  • Page 60 VERSION 03/2018 ORDER NUMBER DOC 2369735 Flow rate Flow rate may be able to be reduced by: – Minimizing the product pressure. – Use a different nozzle size. For discharge quantity measurements, see Chapters 13.3.3 (flat jet) and 13.2.3 (round jet). –...

  • Page 61: Pressure Relief/Work Interruption

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.3 PRESSURE RELIEF/WORK INTERRUPTION The pressure must always be relieved: – after the spraying tasks are finished. – Before servicing or repairing the spraying system. – Before carrying out cleaning tasks on the spraying system. –...

  • Page 62: Changing The Nozzle, Changing From Round Jet/Flat Jet

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.4 CHANGING THE NOZZLE, CHANGING FROM ROUND JET/FLAT JET Flush spray gun AWR 5000 EAWRV 5000 1. Switch off control unit. 2. Relieve pressure (see Chapter 7.4.3). 3. Connect the system to the flushing agent supply. 4.

  • Page 63: Cleaning Of The Nozzle Parts

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.5 CLEANING OF THE NOZZLE PARTS The nozzle parts (2, 3, 4, 5, 6, 8 and 9) may only be immersed into a cleaning solvent recommended by the lacquer manufacturer and must be removed again immediately. They may only remain in a cleaning solvent for a short time.

  • Page 64: Set And Save Recipes

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.7 SET AND SAVE RECIPES Nominal values for the high voltage (kV) and for the spray current limiter (µA) are stored in a recipe. As standard, the following values are saved in the factory in the 3 storage places available for recipes: Recipe No.

  • Page 65: Setting The High Voltage

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.8 SETTING THE HIGH VOLTAGE Procedure 1. Press the "High-voltage" button (7) to adjust the high voltage. The LED (8) indicates that high voltage µA is selected. POWER POWER AquaCoat B_03375 2. The high voltage can now be adjusted using the universal rotary controller (2) between 5 to 80 kV with a resolution of 1 kV.

  • Page 66: Setting The Current Limitation

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.9 SETTING THE CURRENT LIMITATION Procedure 1. Press the "Current limitation" button (5) to adjust the limitation of the spray current. µA The LED (6) indicates that current POWER POWER limitation is selected. AquaCoat B_03377 2.

  • Page 67: Display During Spraying Mode

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.10 DISPLAY DURING SPRAYING MODE Control unit in standby position Ready to spray using R2 recipe (see figure). The nominal value LEDs illuminate as dots and the high-voltage value is digitally displayed in the LED display. If you press the µA current limiter push button, the set nominal value for the POWER...

  • Page 68: Operating Hours Counter/Service Display

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.4.12 OPERATING HOURS COUNTER/SERVICE DISPLAY Two hour counters are integrated into the control unit. – The absolute counter measures the ongoing hours of operation of the spray gun. – The maintenance intervals for the spray gun can be determined and monitored with the maintenance hours counter.
  • Page 69 VERSION 03/2018 ORDER NUMBER DOC 2369735 Review counter status since last service carried out on gun Procedure 1. Press the "Service" button (25) to access the service menu. LED (26) lights up. 2. Actuate the push button R2 (17) for a short time;...

  • Page 70: Device Configuration

    VERSION 03/2018 ORDER NUMBER DOC 2369735 DEVICE CONFIGURATION 7.5.1 OVERVIEW OF PARAMETERS Parameter Value Description The target values for high voltage in kV and current limitation in µA are adjusted at (factory setting) the front control panel of the control unit. - The target value for high-voltage in kV is defined by an analog voltage input of the interface.

  • Page 71: Access To The Device Configuration Mode

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.5.2 ACCESS TO THE DEVICE CONFIGURATION MODE Procedure 1. Switch device to "Standby" by pressing the "Standby" key (3). The "Standby" LED (4) lights up µA yellow. POWER POWER AquaCoat B_03381 2. Press and hold the "Service" push button (25).
  • Page 72 For ease of operation, the configuration settings are divided into three groups. The first group is for the end user; the other two groups, protected by a password, are reserved for WAGNER Service Department and the WAGNER production sites or the WAGNER Service Center, which have the necessary infrastructure.

  • Page 73: Setting Example: "Parameter C13

    VERSION 03/2018 ORDER NUMBER DOC 2369735 7.5.3 SETTING EXAMPLE: "PARAMETER C13" After getting started in configuration mode, the LED display (27) shows the parameter "C11" by default. Selecting parameters You can change to parameter "C13" by pressing the "Spray current" (5) or the "High voltage"...

  • Page 74: External Interface

    VERSION 03/2018 ORDER NUMBER DOC 2369735 EXTERNAL INTERFACE The control unit is equipped with an interface. The door switch and high-voltage cascade are wired as standard at the 8-pin socket on the back of the VM 5020WA control unit (also refer to the J3 connector in the block diagram, Chapter 5.5.5).
  • Page 75 VERSION 03/2018 ORDER NUMBER DOC 2369735 Pin no. Designation Description If there is a fault, +24 V DC is issued at pin 3 in reference to pin 8 (ground). 3 out Fault output Maximum current 0.5 A Set value specification for high voltage. * Analog d.c.

  • Page 76: Cleaning And Maintenance

    VERSION 03/2018 ORDER NUMBER DOC 2369735 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualified and trained staff. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: −...

  • Page 77: Flushing And Cleaning The System

    VERSION 03/2018 ORDER NUMBER DOC 2369735 8.1.3 FLUSHING AND CLEANING THE SYSTEM NOTICE Liquid in air tube! Functional faults caused by swollen seals. Discharge current to ground No high voltage. Always point the spray gun down when cleaning. Ensure that neither lacquers nor cleaning or flushing agent enters the air duct. When taking a break from work or when stored for a longer period, the spray gun should be positioned with the adapter pointing downwards.

  • Page 78: Decommissioning

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Flushing procedures 1. Visual check: personal safety equipment, grounding and all devices ready to use. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4.3. 3.

  • Page 79: Maintenance

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 80: Safety Checks And Maintenance Intervals

    Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36: − The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.

  • Page 81: Product Hoses, Tubes And Couplings

    − 6 years from the date of the hose crimping (see fitting embossing). − 10 years from the date of the hose imprinting. Hose imprinting Meaning Fitting embossing Meaning WAGNER Name / Manufacturer (if present) Date of manufacture xxx bar Pressure...

  • Page 82: Replacing The Product Hose

    VERSION 03/2018 ORDER NUMBER DOC 2369735 8.2.7 REPLACING THE PRODUCT HOSE SW19 Example for ZIP52 SW19 12 4 B_06151 Mounting materials Order No. Description 16 * 9992698 Vaseline white, PHHV II * Use Vaseline sparingly Grounding point Product hose to gun 1 to product connection (16) Stripped hose B_02910...
  • Page 83 VERSION 03/2018 ORDER NUMBER DOC 2369735 Disassembling the product hose (5) From cabinet: 1. Loosen product hose (5) via union nut (6) in cabinet. 2. Loosen knurled nut (4) outside on the cabinet and carefully pull the product hose out of the cabinet.

  • Page 84: Troubleshooting

    No illuminated display lights up. - Mains supply not switched on. - Check and switch on mains supply. - Fuses defective. - Replace fuses. - Contact the WAGNER Service Department. No high voltage. - Control cable not connected or - Connect control cable.
  • Page 85 E40-E43 External controller - Control cable defective. - Check/replace control cable. communication faulty - Control unit defective. - WAGNER Service Department. - External controller defective. - Check external controller. Password error - Password not set. - Password to be set by Service Center.

  • Page 86: Faults In The System

    (external and exit standby mode). – Connect control cable/check for defects. – Check lacquer resistance (see Chapter 2.4). – Seal in end piece defective. – Repair by WAGNER Service Department. – Air-passages damp. – Clean and dry air passages. Back-spray – Object not grounded.

  • Page 87: Repairs

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 88: Mounting Materials

    VERSION 03/2018 ORDER NUMBER DOC 2369735 10.3 MOUNTING MATERIALS In Chapter the order numbers for device spare parts can be found, as well as for wearing parts such as seals. Use torques, greases and glues in accordance with Chapter 14. Spray gun in accordance with Chapter 10.4.

  • Page 89: Dismantling Of The Spray Gun

    VERSION 03/2018 ORDER NUMBER DOC 2369735 10.4.2 DISMANTLING OF THE SPRAY GUN B_06174 B_06140 Product hose Do not tilt, but pull it straight out in direction indicated by arrow. At the same time, execute SW19 slight rotational movements. SW19 B_06175...
  • Page 90 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_06176 Unscrew the collet chuck: When unscrewing the collet chuck, a second size 7 wrench must be used for bracing. B_06177 B_06178...
  • Page 91 VERSION 03/2018 ORDER NUMBER DOC 2369735 Valve needle Air Valve needle assembly tool Loosen valve tip by hand using the Order No. 2309368 valve needle assembly tool (Order No. 2309368). B_04797 SW11 Valve seat: Use socket or ring spanner (not a wrench) ...

  • Page 92: Cleaning The Parts After Disassembly

    VERSION 03/2018 ORDER NUMBER DOC 2369735 10.4.3 CLEANING THE PARTS AFTER DISASSEMBLY Please note: All reusable parts (except for the parts conducting high voltage such as adapter etc.) should be cleaned thoroughly using a suitable cleaning agent. The adapter and all dismantled parts must be clean and dry after cleaning. Care should be taken that these parts remain free of solvents, grease or sweat from the hands (salt water).
  • Page 93 VERSION 03/2018 ORDER NUMBER DOC 2369735 2Nm; 1.48 lbft X = 130 ±0.1 mm X = 5.12 ±0.004 inch B_06042 B_05786 Valve rod unit: Coat the hollow section with a brush. (sparingly) Set length adjusting measure X with collet Note: avoid the pin and hexagon. chuck (6) and lock with a hexagon nut (2).
  • Page 94 VERSION 03/2018 ORDER NUMBER DOC 2369735 Valve needle assembly tool, Order No. 2309368 B_04980 0.1 Nm; 0.07 lbft SW11 1.8 Nm; 1.3 lbft Ensure the correct insertion position! 1. Move the valve rod to the rear position so that the sealing area does not become scratched (1).
  • Page 95 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_06177 Assembling the collet chuck: When assembling the collet chuck, a second size 7 wrench must be used for bracing. 1.3±0.1mm Set dimension 1.3 mm: Via setting the dimension, soiling of air cap will be decreased. B_06180 10 Nm;...
  • Page 96 VERSION 03/2018 ORDER NUMBER DOC 2369735 SW19 2.5 Nm; 1.84 lbft B_06183 SW19 B_06182 B_06184 Round jet nozzle Assembly, see Chapter 14.5 Diverse nozzle sizes, see Chapter 13.2 Flat jet nozzle Diverse nozzle sizes, see Chapter 13.3 B_06185...

  • Page 97: Disassembling Vm 5020Wa Control Unit

    VERSION 03/2018 ORDER NUMBER DOC 2369735 10.5 DISASSEMBLING VM 5020WA CONTROL UNIT 1. Switch off control unit. 2. Open cabinet door (1) (pull hard). 3. Lock the compressed air supply and decompress the system. 4. Loosen and unscrew screws (2). 5.

  • Page 98: Function Test After The Repair

    VERSION 03/2018 ORDER NUMBER DOC 2369735 11 FUNCTION TEST AFTER THE REPAIR After all repairs, the AquaCoat system must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair staff. The system must not be filled with liquid for this function check.

  • Page 99: Function Tests For Spray Gun

    VERSION 03/2018 ORDER NUMBER DOC 2369735 Activities Aid tools 6. Check door switch – Open the cabinet door. – Switch on the control unit. – Switch air on. – Apply "high voltage on" signal to control cables. Electrical door switch test: –...

  • Page 100: Product Pressure Test

    VERSION 03/2018 ORDER NUMBER DOC 2369735 11.1.2 PRODUCT PRESSURE TEST Connect the product hose to the spray gun. Test the seal of the spray gun with suitable medium (e.g., flushing agent or Marcol 52) and a maximum pressure of 0.8 MPa; 8 bar; 116 psi. Increase the pressure gradually while doing so. Observe the following gun components: Product connection, nozzle body, product valve (no post-spraying).

  • Page 101: Disposal

    WAGNER or one of our dealers will take back your used WAGNER electric or electronic equipment and will dispose of it for you in an environmentally-friendly way.

  • Page 102: Accessories

    VERSION 03/2018 ORDER NUMBER DOC 2369735 13 ACCESSORIES 13.1 VALVE SEATS/VALVE TIPS Order No. Designation 2312179 Valve seat Air, complete (steel) Standard B_03697 2312176 Valve seat Air, complete (PEEK) 2312187 Valve tip EAW, complete (PEEK) Standard B_03517 2312188 Valve tip EAW, complete (steel) 13.2 ROUND SPRAY NOZZLES 13.2.1 ADJUSTABLE EAWRV 5000 ROUND JET NOZZLE Order No.

  • Page 103: Discharge Quantity Measurements With Lacquer

    VERSION 03/2018 ORDER NUMBER DOC 2369735 13.2.3 DISCHARGE QUANTITY MEASUREMENTS WITH LACQUER Device: GA 5000EAW/round jet nozzle Viscosity: 22 DIN/4 seconds Product hose: - Length 7.5 m; 24.6 ft - Inside diameter 6 mm; 0.24 inches B_03456 Product pressure in bar...

  • Page 104: Flat Jet Nozzles

    VERSION 03/2018 ORDER NUMBER DOC 2369735 13.3 FLAT JET NOZZLES 13.3.1 AF 5000 AIR CAPS Order No. Designation 2310506 Air cap, AF 5000–0.4-0.8S 2310507 Air cap, AF 5000–1.0-1.4S B_03240 2310508 Air cap, AF 5000–1.6-2.0S 2314255 Air cap, AF 5000 – 0.4–0.8W (wide) 2314256 Air cap, AF 5000 –...

  • Page 105: Discharge Quantity Measurements With Lacquer

    VERSION 03/2018 ORDER NUMBER DOC 2369735 13.3.3 DISCHARGE QUANTITY MEASUREMENTS WITH LACQUER Device: GA 5000EAW/flat jet nozzle Viscosity: 22 DIN/4 seconds Product hose: - Length 7.5 m; 24.6 ft - Inside diameter 6 mm; 0.24 inches ∅ 2.0 mm ∅ 1.8 mm ∅...

  • Page 106: Hoses And Cables

    VERSION 03/2018 ORDER NUMBER DOC 2369735 13.4 HOSES AND CABLES Product hoses – DN 6 – Material FEP – Nominal pressure 2 MPa; 20 bar; 290 psi Order No. Designation 2368087 Product hose, complete GA EAW, 7.5 m; 24.6 ft 2368088 Product hose, complete GA EAW, 10 m;...
  • Page 107 VERSION 03/2018 ORDER NUMBER DOC 2369735 Order No. Designation 2325263 Clamping screw assembly tool B_03681 Air nozzle spanner 353210 For adjustable EAWRV 5000 round jet nozzle. B_00117 259010 High-voltage tester, HV 200 N P_00265 999080 Wet film thickness gauge B_03224 50342 Viscosity cup, DIN/4 (4 mm;...

  • Page 108: Spare Parts

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 109: Aquacoat Basic Device

    8, 12, 95–98 Hinge bolt 2358921 Securing ring 9922511 Instruction label, AquaCoat 5020 2359298 High-voltage warning sign, 50 mm 9952558 Label, WAGNER Type plate, AquaCoat Hexagon socket cylinder head screw 9900308 VM 5020WA control unit 2363323 For details, see Chapter 14.2.1 Label, AquaCoat...
  • Page 110 VERSION 03/2018 ORDER NUMBER DOC 2369735 5020 5020G 5010 5010G Spare parts list for AquaCoat basic device Designation Order No. Order No. Order No. Order No. Hexagon socket cylinder head screw 9900365 Pump support 2362723 Hexagon socket cylinder head screw 9900346 Washer 9920103...
  • Page 111 VERSION 03/2018 ORDER NUMBER DOC 2369735 Cabinet wall Locknut B_05945...
  • Page 112 VERSION 03/2018 ORDER NUMBER DOC 2369735 Locking device for cabinet door (View from top) Cabinet Cabinet door B_06768 B_05947 Spare parts list for AquaCoat basic device 5020 5020G 5010 5010G Designation Order No. Order No. Order No. Order No. Valve holder 2362721 Roller lever valve, RS-3-1/8 2362775...
  • Page 113 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_05955 B_05956 5020 5020G 5010 5010G Spare parts list for AquaCoat basic device Designation Order No. Order No. Order No. Order No. 2 m Hose, black Ø 10 mm; 0.39 inches 9987076 1.9 m Hose, black Ø 8 mm; 0.32 inches 9982078 3.7 m Hose, black Ø...

  • Page 114: Vm 5020Wa Control Unit

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.2.1 VM 5020WA CONTROL UNIT B_05960 Spare parts list for VM 5020WA control unit Order No. Designation 2363323 Control unit, VM 5020WA Front panel, VM 5000W 2304459 Incremental encoder, type E33 2329441 Serrated lock washer, externally toothed 2304461 Rotary knob 2304462...
  • Page 115 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_05961 Spare parts list for VM 5020WA control unit Order No. Designation Housing, VM 5020W 9951117 Delay-action fuse 1.0 AT 2348276 Fuse socket, FPG1 for 5x20 mm glass Cable loom, VM 5020W 9903306 Recessed head raised fillister head screw, H form 9950330 Safety clip for device sockets 9920118...
  • Page 116 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_05962 Spare parts list for VM 5020WA control unit Order No. Designation 9910103 Hexagon nut 9922011 Serrated lock washer, externally toothed Print VM 5000WA rear panel, complete 2314237 Including connector plug and socket 263400 Distance bush 9998769 Straight hermetic plug connection, D=10 9998614...
  • Page 117 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_05963 B_05964 Spare parts list for VM 5020WA control unit Order No. Designation 2309112 Spacer 2312348 Hexagon lock nut 2317539 Print, complete for VM 5000 display. Including Pos 3. 9903312 Recessed head raised fillister head screw, H form 2352818 Switching power supply, EPS-45-24 2360090...
  • Page 118 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_05965 Spare parts list for VM 5020WA control unit Order No. Designation 9998255 Straight threaded fitting 9998675 Threaded plug, G1/8" 9956178 Switch 9998254 Screw-in fitting, 8 mm -1/4" 9998987 Threaded fitting, 10 mm – 1/4" 9998677 Pressure gauge, 0–10 bar RF40 (d40) 9992289...
  • Page 119 VERSION 03/2018 ORDER NUMBER DOC 2369735 B_05966 Spare parts list for VM 5020WA control unit Order No. Designation 0.45 m 9987076 Hose, black Ø 10 mm; 0.39 inches 0.30 m 9982078 Hose, black Ø 8 mm; 0.32 inches 0.16 m 9982079 Hose, black Ø...

  • Page 120: Pump Sets

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.3 PUMP SETS 14.3.1 DD10 SET B_06765 DD10 set spare parts list for AquaCoat Order No. Designation 2364024 DD10 set for AquaCoat TOPFINISH DD10 double diaphragm pump 2368651 Refer to pump's operating manual for details 2315783 Fitting, EF-MF-R1/2-G1/2-SSt 2329560...

  • Page 121: Dd10 Set With Product Pressure Regulator

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.3.2 DD10 SET WITH PRODUCT PRESSURE REGULATOR Pos 22 Pos 5 B_06782 DD10 set spare parts list for AquaCoat with product pressure regulator Order No. Designation 2390123 DD10 set for AquaCoat with product pressure regulator Double diaphragm pump, TOPFINISH DD10 2368651 Refer to pump's operating manual for details...

  • Page 122: Zip52 Set

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.3.3 ZIP52 SET 50 * * Pos. 50: Lubricate all stainless steel fittings with Molykote®, except those who explicitly request something different (e.g., Loctite®). DN16 B_05982...
  • Page 123 VERSION 03/2018 ORDER NUMBER DOC 2369735 ZIP52 set spare parts list for AquaCoat Order No. Designation 2363856 ZIP52 set for AquaCoat Double diaphragm pump DDP ZIP52 GHSS7 U552.GHSS7 Refer to pump's operating manual for details 9900108 Hexagon screw without shaft 9920103 Washer 9921502...

  • Page 124: Spray Gun

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.4 SPRAY GUN 14.4.1 GA 5000EAWIC Disassembly and assembly See Chapter 10.4 5 Nm; 3.7 lbft 0.6 Nm; 0.44 lbft 0.8 Nm; 0.6 lbft 10 Nm; 7.4 lbft pressed into piston housing 12 Nm; 8.9 lbft 12 Nm;...
  • Page 125 VERSION 03/2018 ORDER NUMBER DOC 2369735 Spare parts list for GA 5000EAWIC spray gun Order No. Designation 2366351 Automatic spray gun, GA 5000EAWIC 2366254 Cover, EAWIC 2365237 Cover 2307039 Union nut for flat jet and AWR 5000 2361272 Union nut, EARV LV (see Chapter 14.5.2) 2365978 Union nut, EARV HV (see Chapter 14.5.2) O-ring, sheathed...
  • Page 126 VERSION 03/2018 ORDER NUMBER DOC 2369735 Spare parts list for GA 5000EAWIC spray gun Order No. Designation 9998274 Threaded plug, G1/4" 9998997 Expander 9998987 Straight threaded fitting 9998770 Coding ring blue, d10 9900353 Hexagon socket cylinder head screw 2367271 Hose holder 2357712 Locknut 9974030...

  • Page 127: Ga 5000Eawec

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.4.2 GA 5000EAWEC Spare parts list for GA 5000EAWEC spray gun Order No. Designation 2366350 Automatic spray gun, GA 5000 EAWEC 2366261 Cover, EAWEC 2365237 Cover 2307039 Union nut for flat jet and AWR 5000 2361272 Union nut, EARV LV (see Chapter 14.5.2) 2365978...
  • Page 128 VERSION 03/2018 ORDER NUMBER DOC 2369735 Spare parts list for GA 5000EAWEC spray gun Order No. Designation 2360689 Seal 2360690 Plug Air diffuser plate 2358895 Sealing plug 9974089 O-ring 9998997 Expander 9998090 Straight screw-in fitting 9998995 Coding ring red, d6 9998254 Straight screw-in fitting, 8 mm - 1/4"...
  • Page 129 VERSION 03/2018 ORDER NUMBER DOC 2369735 GA 5000EAWEC Disassembly and assembly See Chapter 10.4 5 Nm; 3.7 lbft 0.6 Nm; 0.44 lbft 0.8 Nm; 0.6 lbft 10 Nm; 7.4 lbft pressed into piston housing 12 Nm; 8.9 lbft 12 Nm; 8.9 lbft 5 Nm;...

  • Page 130: Adapter

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.4.3 ADAPTER Disassembly and assembly See Chapter 10.4 Assembly aids, torques etc., see Chapter  10.4 130 ±0.1 mm 5.12 ±0.004 inch B_06199...
  • Page 131 VERSION 03/2018 ORDER NUMBER DOC 2369735 Spare parts list for GA 5000EAW adapter Order No. Designation Adapter, complete GA 5000EAW 2309391 Air manifold ring, Air 2307180 O-ring, sheathed 2312179 Valve seat Air, complete (steel) 2312176 Valve seat Air, complete (PEEK) 2312187 Valve tip EAW, complete (PEEK) 2312188...

  • Page 132: Accessories Spare Parts Lists

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.5 ACCESSORIES SPARE PARTS LISTS 14.5.1 AWR 5000 ROUND JET NOZZLES B_04094 Note: Parts 3 and 4 can be pushed out of the nozzle with a suitable pin B_03843 ( 2.0–2.3 mm; 0.08–0.09 inch). NOTICE Incorrect assembly! Damage to the parts or device.

  • Page 133: Adjustable Eawrv 5000 Round Jet Nozzles

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.5.1.2 NOZZLE, AWR 5000 (D12) AWR 5000 (D12) nozzle spare parts list Order No. Designation Nozzle, complete AWR 5000 2315051 (D12) 2327661 Nozzle, AR (D12) Nozzle attachment, AWR 2327667 (D12) 2327663 Air diffuser, AR (D12) = Wearing parts B_03264 14.5.2 ADJUSTABLE EAWRV 5000 ROUND JET NOZZLES...

  • Page 134: Underframe With Rolls

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.5.3 UNDERFRAME WITH ROLLS B_05967 5020 5020G 5010 5010G Spare parts list for underframe with rolls Designation Order No. Order No. Order No. Order No. Underframe with rolls 2359029 2364394 Swivel castor support Crossbar Hexagon socket cylinder head screw 9900313 Washer...

  • Page 135: Level Monitoring With Alarm Horn

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.5.4 LEVEL MONITORING WITH ALARM HORN B_05992 Spare parts list for level monitoring with alarm horn Order No. Designation 353053 Level monitoring with alarm horn 3207739 Niveau compensator, 30-liter 9999435 T-connection 9950615 Cable tie 3151777 Straight reduction 9999441...

  • Page 136: D350 Drum Cover

    VERSION 03/2018 ORDER NUMBER DOC 2369735 14.5.5 D350 DRUM COVER With agitator Without agitator Suction hose: see Chapter 14.3 (DN 16) (DN 16) B_05988 B_05989 Without With Spare parts list for D350 drum cover agitator agitator Designation Order No. Order No. Drum cover, D350 353054 353055...

  • Page 137: Declaration Of Warranty And Conformity

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 138: Ec Declaration Of Conformity

    DGUV 209-046 DGUV 209-052 Identification: EC Declaration of Conformity The EC Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2369733...
  • Page 140 Order No. 2369735 Edition 03/2018 ts-liquid@wagner-group.com www.wagner-group.com...

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Aquacoat 5020 ga 5000eaw

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