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WAGNER GM 5000EAC F Operating Manual

Electrostatic aircoat spray gun for manual operation and for flat or round jet nozzles
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Electrostatic AirCoat Spray Gun for
Manual Operation and for Flat or
Round Jet Nozzles
c
us
Translation of the Original
Operating Manual
Version 07/2014
B_03154

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Summary of Contents for WAGNER GM 5000EAC F

  • Page 1 Translation of the Original Operating Manual Version 07/2014 Electrostatic AirCoat Spray Gun for Manual Operation and for Flat or Round Jet Nozzles B_03154...

  • Page 3: Table Of Contents

    Safety Instructions for the Operator 4.1.1 Electrical Equipment 4.1.2 Staff Qualifi cations 4.1.3 Safe Work Environment Safety Instructions for Staff 4.2.1 Safe Handling of WAGNER Spray Devices 4.2.2 Grounding the Device 4.2.3 Material Hoses 4.2.4 Cleaning 4.2.5 Handling Hazardous Liquids, Varnishes, and Paints 4.2.6...
  • Page 4 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Table of Contents COMMISSIONING AND OPERATION Training Assembly/Commissioning Staff Storage Conditions Installation Conditions Installation and Connection 6.4.1 Typical Electrostatic Spraying System 6.4.2 Ventilation of the Spray Booth 6.4.3 Air Supply 6.4.4 Material Supply 6.4.5 Grounding Preparation of Lacquer...
  • Page 5 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Table of Contents INSPECTIONS Periodical Inspections TROUBLESHOOTING AND RECTIFICATION PRODUCT DISPOSAL ACCESSORIES 12.1 Round Jet Nozzles 12.1.1 ACR 5000 Round Jet Nozzle Cap 12.1.2 AirCoat Round Jet Nozzle Inserts 12.2 Flat Jet Nozzles 12.2.1 ACF 5000 Air Caps (Flat Jet) 12.2.2 ACF5000 AirCoat Flat Jet Nozzles 12.3...

  • Page 6: About This Operating Manual

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL ABOUT THIS OPERATING MANUAL PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff .

  • Page 7: Languages

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: German English 2344500 ABBREVIATIONS Order No. Order number Spare part Marking in the spare parts lists Low R Low-resistance Position Number of pieces Width across fl ats...

  • Page 8: Correct Use

    The GM 5000EAC electrostatic manual spray gun is only suitable for spraying liquid products, particularly coating products. J. Wagner AG forbids any other use! The electrostatic manual spray gun may only be operated under the following conditions: the operating staff have previously been trained on the basis of this operating manual,...

  • Page 9: Processible Products

    μA value = ok. low kV value, high μA value = excessive conductivity of the paint -> no wrap-around In the event of application problems, please contact your local WAGNER offi ce and the paint manufacturer.

  • Page 10: Reasonably Foreseeable Misuse

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL REASONABLY FORESEEABLE MISUSE Processing inadmissible coating products Use of defective spare parts Use for foodstuff s Use in the pharmaceutical sector RESIDUAL RISKS Residual risks are risks which cannot be excluded even in the event of correct use. If necessary, warning and prohibition signs at the relevant points of risk indicate residual risks.

  • Page 11: Identification

    Maximum permissible product temperature: 50 °C; 122 °F Permissible ambient temperature: 0 to +40 °C; +32 to +104 °F Safety instructions Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the unit against steel or rusty iron.

  • Page 12: Permissible Device Combinations

    Incorrect use! Risk of injury and equipment damage. Connect the GM 5000EAC manual spray gun only to original Wagner control units. The GM 5000EAC manual spray gun may only be connected to the control units listed below: VM 500 control unit...

  • Page 13: General Safety Instructions

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the unit at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL EQUIPMENT Electrical devices and equipment To be provided in accordance with the local safety requirements with regard to the operating mode and ambient infl uences.

  • Page 14: Safety Instructions For Staff

    The liquid ejection devices are to be checked for safe working conditions by an expert (e.g. Wagner Service Technician) as often as necessary or at least every 12 months, in accordance with the guidelines for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.36).

  • Page 15: Grounding The Device

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 4.2.2 GROUNDING THE DEVICE In order to avoid electrostatic charging of the device, the device must be grounded. Friction, fl owing liquids, and air or electrostatic coating processes create charges. Flames or sparks can form during discharge.

  • Page 16: Cleaning

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 4.2.4 CLEANING De-energize the device electrically. Disconnect the pneumatic supply line. Relieve the pressure from the device. Ensure that the fl ash point of the cleaning agent is at least 15 K above the ambient temperature or that cleaning is undertaken at a cleaning station with technical ventilation.

  • Page 17: Handling Hazardous Liquids, Varnishes, And Paints

    Note: Order the two stickers together. CORRECT USE WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the products recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures.

  • Page 18: Safety Information On Discharges

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL SAFETY INFORMATION ON DISCHARGES The plastic parts of the spray gun are charged electrostatically by the high-voltage fi eld of the spray gun. In case of contact with plastic parts harmless discharges (brush discharges) may occur.

  • Page 19: Description

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL DESCRIPTION FUNCTIONAL DESCRIPTION 5.1.1 DESIGN OF THE SPRAY GUN (BASIC VERSION) Note: The nozzle parts (pos 6; 7; 13 and 14) do not belong to the basic equipment of the spray gun. The diff erent versions can be found in Chapter 12 "Accessories". B_03156 Description Description...

  • Page 20: Functioning Of The Spray Gun

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 5.1.2 FUNCTIONING OF THE SPRAY GUN When the spray gun is connected to the control unit and the control unit is switched on, the pre-defi ned recipe (R1, R2 or R3) is shown on the gun display (2) as follows. Recipe 1 ->...
  • Page 21 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL The trigger can be used to activate, one after the other, the various functions of the spray gun. Distance Description AirCoat air opens. AirCoat air opened and electrostatic (high-voltage) activated. Display (2) for "spray current" on the spray gun activated.

  • Page 22: Scope Of Delivery

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL SCOPE OF DELIVERY Stk Order No. Description 2344473 GM 5000EAC spray gun Without control unit, product and air hose, electric cable, air cap and nozzle. Each gun includes as standard equipment: Order No. Description 2309368 Assembly tool valve needle...

  • Page 23: Technical Data

    73 dB(A) * 11 MPa; 110 bar; 1,549 psi product pressure. * A-rated sound pressure level measured at 1 m distance, LpA1m, in accordance with DIN EN 14462: 2005. Dimensions GM 5000EAC F with fl at jet nozzle inch 11.02 1.81...

  • Page 24: Spray Process

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL SPRAY PROCESS 5.4.1 AIRCOAT ROUND JET SPRAY PROCESS In the AirCoat process, the spray product is atomized under a pressure of 3-15 MPa; 30-150 bar; 435-2,176 psi. With the help of an air pressure of 0-0.25 MPa; 0-2.5 bar; 0-36 psi, a soft, spray jet is produced. The spray jet diameter can be adjusted by turning the nozzle nut.

  • Page 25: Electrostatic Eff Ect

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 5.4.3 ELECTROSTATIC EFFECT The spray gun produces an electrostatic fi eld by means of the high-voltage electrode. As a result, the paint particles atomized by the spray gun are carried to the grounded work piece by kinetic and electrostatic energy where they adhere fi nely dispersed to the object to be sprayed.

  • Page 26: Commissioning And Operation

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL COMMISSIONING AND OPERATION TRAINING ASSEMBLY/COMMISSIONING STAFF WARNING Incorrect installation/operation! Risk of injury and equipment damage. The commissioning staff must have the technical skills to safely undertake commissioning. When commissioning and for all work, read and follow the operating manual and safety regulations for the additionally required system components.

  • Page 27: Installation And Connection

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL INSTALLATION AND CONNECTION 6.4.1 TYPICAL ELECTROSTATIC SPRAYING SYSTEM B_03158 Description GM 5000EACF spray gun Gun cable Grounding cable Description Description Pneumatic pump 19 Paint tank 11 Stop valve Trolley 20 Tank, cleaning agent 12 Air pressure regulator Pressure regulator + air 21 Power cable...

  • Page 28: Ventilation Of The Spray Booth

    B_03158 is only one example of an electrostatic spraying system. Your WAGNER distributor would be happy to assist you in creating a spraying system solution that meets your individual needs. You must familiarize yourself with the operating instructions and the safety regulations of all additional system components before starting commissioning.

  • Page 29: Air Supply

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 6.4.3 AIR SUPPLY The use of an air fi lter with the air regulator (6) ensures that only dry, clean atomizing air gets into the spray gun. Dirt and moisture in the atomizing air worsens the spraying quality and spraying pattern.

  • Page 30: Grounding

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 6.4.5 GROUNDING Perfect grounding of all conductive parts such as fl oors, walls, roofs is important for optimum coating and safety. Barriers, work pieces, transport devices, coating product tank, coating product supply or construction parts in the spray area with exception of the high-voltage parts during normal operation.
  • Page 31 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Grounding schema (example): Conveyor Note for the sprayer: Safety shoes and gloves, Control unit Power cable if used, must be static dissipative. Work piece Grounding cable Pump or pressure tank Paint tank or tank for return R max <...

  • Page 32: Edition 07/2014 Order Number Doc

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL...

  • Page 33: Preparation Of Lacquer

    0.16  inch). Processing of up to 60 DIN-s is generally possible without problem, if high coating thicknesses are required. With the Wagner AirCoat fl at jet spraying process, the diff erent viscosities of the lacquer are optimally covered by two air cap types. These can be found in "Accessories".

  • Page 34: Commissioning

    Connect the electric cable to the spray gun and to the VM 5000 or VM 500 control unit. Visually check the permissible pressures for all the system components. Check the level of the separating agent in the Wagner pneumatic pump and fi ll the separating agent up if necessary.
  • Page 35 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Provide product tank, tanks for fl ushing agent and an empty tank for return. Connect the system with a secured gun to the air and power supply. A basic fl ushing of system must be carried out before commissioning. Make sure that no nozzle is inserted into the gun.
  • Page 36 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Attention: guns with electric extension cable Secure the cover sleeves with the warning sign by means of the screws (84) on the connectors. Note: In order to prevent power losses, keep the cable length as short as possible. The maximum power is available with the standard cable length of 10 m.

  • Page 37: Operation

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF WARNING Incorrect operation! Risk of injury and equipment damage. The operating staff must be qualifi ed to operate the entire system. Before work commences, the operating staff must receive appropriate training.

  • Page 38: Work

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL B_03158 WORK 7.3.1 FILLING WITH WORKING PRODUCT 1. Place an empty tank (18) under the return tube (8) (see picture B_03158). 2. Place suction hose (7) in the tank with working product (19). Note: If the pump is equipped with a rigid suction system, it should only be dipped in into the working product up to the middle of the inlet housing at the maximum!

  • Page 39: Start-Up For Spraying Aircoat

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 8. Close return valve (17). 9. Point the gun, without nozzle, into tank (18) and open it. 10. Slowly open the ball valve (11). 11. Close ball valve (11) as soon as pure working product starts coming from the gun. 12.

  • Page 40: Flushing Out Clogged Round Jet Nozzles

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 7.3.3 FLUSHING OUT CLOGGED ROUND JET NOZZLES DANGER Exploding gas / air mixture! Danger to life from fl ying parts and burns. Never spray into a closed tank. Ground the tank. 1. Use nozzle spanner (2) to loosen nozzle insert (1) by a half turn.

  • Page 41: Changing From Aircoat Round Jet To Aircoat Flat Jet

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 7.3.5 CHANGING FROM AIRCOAT ROUND JET TO AIRCOAT FLAT JET 1. Flush the spray gun (1) out thoroughly with cleaning agent. 2. Relieve the pressure of gun and device. 3. Secure the spray gun (1) using the trigger lock. 4.

  • Page 42: Replacing The Aircoat Flat Jet Nozzles

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 7.3.6 REPLACING THE AIRCOAT FLAT JET NOZZLES Switch off control unit. Relieve pressure from the gun (1) and from the device! Secure the spray gun (1) using the trigger lock. Unscrew union nut (12) and remove air cap (10). Remove ACF5000 AirCoat nozzle (11) and treat it with cleaning agent until all traces of paint have been removed.
  • Page 43 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 8. Screw preassembled union nut (12) to gun (1) and tighten by hand. 9. Switch the product pressure back on. 10. Turn the trigger lock (14) to the spraying position and briefl y pull the trigger. 11.

  • Page 44: Changing The Valve Housing

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 7.3.9 CHANGING THE VALVE HOUSING NOTICE Changing the valve housing! Equipment damage. Activate the spray gun trigger when changing the valve housing. To prevent damage to the gun (valve seat rubs on the valve needle, valve needle may loosen), activate the spray gun trigger when changing the valve housing.

  • Page 45: Cleaning And Maintenance

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training. The following hazards may arise during cleaning work: Health hazard from inhaling solvent vapors Use of unsuitable cleaning tools and aids...

  • Page 46: Cleaning And Decommissioning

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 47 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL DANGER Exploding gas / air mixture! Danger to life from fl ying parts and burns. Never spray into a closed tank. Ground the tank. Gun fl ushing 1. Switch off control unit. 2.

  • Page 48: Maintenance

    In accordance with the guideline for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.36): - The liquid ejection devices should be checked by an expert (e.g. Wagner service technician) for their safe working conditions as required and at least every 12 months.

  • Page 49: Disassembly Of The Spray Gun

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare Parts" chapter and that are assigned to the device.

  • Page 50: Disassembly Of The Spray Gun

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 8.3.2 DISASSEMBLY OF THE SPRAY GUN SW12 SW12 B_03194 Torx 25 SW19 B_03195 SW21...
  • Page 51 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Carefully release the cascade without pliers. SW19 B_03196 Note: If the fi tting (25) is not on the dismounted product hose SW22 when it is replaced, the fi tting must be removed from the gun adapter.
  • Page 52 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Remove pressure spring (4). Loosen clamping screw compl. (1) with assembly tool (5). Unscrew the complete packing (3) via valve rod unit complete (2, 6 and 7) or pull out the valve rod unit and unscrew it using an Allen wrench SW5.

  • Page 53: Cleaning The Parts After Disassembly

    Care should be taken that these parts remain free of solvents, grease or sweat from the hands (salt water). Spare parts may have safety-relevant properties. Use only WAGNER original spare parts and accessories. Defective parts, O-rings and seal sets must always be re-placed. WARNING Incompatibility of cleaning agent and working medium! Risk of explosion and danger of poisoning by toxic gasses.

  • Page 54: Assembly Of The Spray Gun

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL ASSEMBLY OF THE SPRAY GUN SW9 1 Nm B_03448 Ensure the correct insertion position! Assembly aids: Order No. Description 9992590 Loctite 222 B_03201a 9992698 Vaseline white PHHV II 9992831 Loctite 542 SW14 9992511 Loctite 243 3 Nm 9992609 Anti-seize paste...
  • Page 55 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Set measure X with withdrawal nut and then fasten it with the threaded pin (SW2). X = 123 ±0.1 Push the valve rod unit and the complete packing together. 0.4 - Screw the valve rod unit and the complete packing 0.5 Nm together.
  • Page 56 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Clean and degrease the inside of the adapter and the cascade, then grease the cascade surface with Vaseline. SW19 2.5 Nm Note: Before assembling the product hose, check that no fi tting (25) is in the gun adapter! Check the fi tting for damage and replace if necessary (Order No.
  • Page 57 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Push the trigger upward into the air valve piston. Torx 25 B_03206 0.8 Nm Ensure the correct insertion position! SW12 SW12 B_03207...
  • Page 58 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Flat jet nozzle Assembly see Chapter 13.3.1. Various nozzle sizes see Chapter 12.2 Round jet nozzle Assembly see Chapter 13.3.2. Various nozzle sizes see Chapter 12.1. B_03208...

  • Page 59: Function Test After Assembly Of The Gun

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL FUNCTION TEST AFTER ASSEMBLY OF THE GUN 8.6.1 TEST OF THE HIGH-VOLTAGE Necessary test equipment: VM 500 or VM 5000 control unit and HV200 high-voltage tester. High-voltage measurement on spraying gun. Connect gun cable to control unit. Take the spray gun in your hand and hold into open space. Switch on control unit and actuate trigger guard.

  • Page 60: Air Test

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 8.6.2 AIR TEST Connect test or air hose to the spray gun and switch on mains pressure to a maximum of 0.8 MPa; 8 bar; 116 psi. Checking the air valve The air valve must switch on and off correctly. Test up to approx.

  • Page 61: Test Of Spray Pattern

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 8.6.4 TEST OF SPRAY PATTERN Start AirCoat spraying (without electrostatics) 1. Start up with product supply set to approx. 8 MPa; 80 bar; 1,160 psi operating pressure. 2. Spray (release locking device and pull trigger) and at the same time, check the atomization.

  • Page 62: High-Pressure Hoses

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL HIGH-PRESSURE HOSES The service life of the fl uid hoses is reduced due to environmental infl uences even when handled correctly. Check hoses, pipes, and couplings every day and replace if necessary. As a precaution, fl uid hoses should be replaced after a period specifi ed by the operator.

  • Page 63: Inspections

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL INSPECTIONS Observe safety instructions in Chapter 4. PERIODICAL INSPECTIONS For the safe operation of electrostatic manual coating systems for fl ammable liquid coating products, intervals for periodical inspections are defi ned as follows: Inspection point Inspection interval Remarks Gun cleaning, gun fl ushing...

  • Page 64: Troubleshooting And Rectification

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL TROUBLESHOOTING AND RECTIFICATION Functional fault Cause Remedy Insuffi cient product output Nozzle too small. Select larger nozzle (see nozzle table 12.2 und 12.3). Product pressure too low. Increase product pressure. Gun fi lter or high pressure fi lter clogged Clean or replace fi lter.

  • Page 65: Product Disposal

    Wagner or one of our dealers will take back your used Wagner electric or electronic equipment and will dispose of it for you in an environmentally-friendly way.

  • Page 66: Accessories

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL ACCESSORIES 12.1 ROUND JET NOZZLES 12.1.1 ACR 5000 ROUND JET NOZZLE CAP Order No. Designation 2344483 ACR 5000 round jet nozzle cap (with nozzle spanner, without AC round jet nozzle insert) B_03210 12.1.2 AIRCOAT ROUND JET NOZZLE INSERTS The round jet nozzles are especially suited to spray pipes, profi les and complex work pieces.

  • Page 67: Acf5000 Aircoat Flat Jet Nozzles

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 12.2.2 ACF5000 AIRCOAT FLAT JET NOZZLES Application B_03163 395107 07/10 0.18; 0.007 10° Natural lacquer 395207 07/20 20° 395407 07/40 40° 395109 09/10 0.23; 0.009 10° Clear lacquer 395209 09/20 20° Oils 395309 09/30 30°...
  • Page 68 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Application B_03163 395219 19/20 0.48; 0.019 20° Rust proofi ng paints 395319 19/30 30° Latex paints 395419 19/40 40° 395519 19/50 50° 395619 19/60 60° 395819 19/80 80° 395221 21/20 0.53; 0.021 20°...

  • Page 69: Filter

    Reduction fi tting RF-FM-M16x1,5-G1/4"-PN530-SSt 384556 Reduction fi tting RF-FM-M16x1,5-3/8"NPSM-PN530-SSt 34041 Reduction fi tting RF-FM-1/4"NPS-M16x1,5--PN270-SSt B_03221 179732 Reduction fi tting RF-FM-1/4"NPS-3/8"NPS--PN270-SSt 179247 Reduction fi tting RF-FM-1/4"NPS-G1/4"--PN270-SSt In the large Wagner Accessories Catalogue for wet coating you will also fi nd other material fi ttings.

  • Page 70: Hoses And Electric Cables

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 12.5 HOSES AND ELECTRIC CABLES 12.5.1 STANDARD HOSE SETS AND COMPONENTS Note regarding the product hose: - Nominal pressure 25 MPa; 250 bar; 3,626 psi - Internal diameter 4 mm; 0.16 inch - Inner hose material PA B_03217 Order No.
  • Page 71 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Hose colors: Product hose yellow Air hose blue Dimensions: Air hose: inside diameter 6.5 mm; 0.26 inch Product hose: inside diameter 4 mm; 0.16 inch, nominal pressure 25 MPa; 250 bar; 3,626 psi Material of product hose: PA (****) (**)

  • Page 72: Hose Sets For Low-Resistance Products

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 12.5.2 HOSE SETS FOR LOW-RESISTANCE PRODUCTS Note regarding the product hose: - Nominal pressure 25 MPa; 250 bar; 3,626 psi - Internal diameter 4 mm; 0.16 inch - Inner hose material FEP - Pos.
  • Page 73 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL Hose colors: Product hose grey Air hose blue Dimensions: Air hose: inside diameter 6.5 mm; 0.26 inch Product hose: inside diameter 4 mm; 0.16 inch, nominal pressure 25 MPa; 250 bar; 3,626 psi Material of product hose: FEP (**) A****...

  • Page 74: Gun Cables And Gun Cable Extensions

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 12.5.3 GUN CABLES AND GUN CABLE EXTENSIONS Order No. Designation 2339161 GM 5000E extension cable 10m; 32.81 ft B_03219 2339162 GM 5000E extension cable 20 m; 65.6 ft 12.6 MISCELLANEOUS Order No. Designation 2319653 Protective gun coating B_03693...
  • Page 75 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 2309368 Assembly tool valve needle B_03451 128901 Nozzle spanner ACR 2325263 Assembly tool clamping screw B_03681 2326485 GM 5000E wall mount (left/right) B_03699 232476 Swivel joint air B_03720 2327060 Fitting-SJM-GM5000EAC-1/4"NPS (swivel product) B_03719 2327061 GM 5000EAC swivel joint kit...
  • Page 76 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL...

  • Page 77: Spare Parts

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 78: Gm 5000Eac Spare Parts List

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 13.2 GM 5000EAC SPARE PARTS LIST B_03153a...
  • Page 79 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL GM 5000EAC spare parts list Order No. Designation 2344473 GM 5000EAC basic version 2314283 Contacting AC 9952777 High resistance, bare 9960808 Socket contact component GM 5000EAC adapter, complete Details see Chapter 13.2.1 2314361 Hook GM 5000EAC handle, complete...

  • Page 80: Gm 5000Eac - Adapter Spare Parts List

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 13.2.1 GM 5000EAC - ADAPTER SPARE PARTS LIST B_04368 123 ±0.1 mm 4.8425 ±0.004 inch...
  • Page 81 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 5000EAC adapter spare parts list Order No. Designation GM 5000EAC adapter, complete 2313314 AC air manifold ring 2307180 O-ring, sheathed 2312175 Valve housing AC, complete 2312186 Valve needle AC, complete 2314272 GM 5000EAC adapter 2312181 Cascade, complete 9974166...

  • Page 82: Gm 5000Eac - Handle Spare Parts List

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 13.2.2 GM 5000EAC - HANDLE SPARE PARTS LIST B_04775...
  • Page 83 EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL GM 5000EAC handle spare parts list Order No. Designation GM 5000EAC handle, complete 2307288 Fitting 9971025 O-ring 2307290 Hose holder 2312182 Plug, complete 2314270 Handle, complete 2307232 Adapter seal 2311952 Stop screw 2309825 Oval head screw with hexagon 2310692...

  • Page 84: Accessories Spare Parts Lists

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 13.3 ACCESSORIES SPARE PARTS LISTS 13.3.1 FLAT JET NOZZLES SPARE PARTS LIST B_03168 Flat jet nozzles spare parts list Order No. Designation 2350454 Union nut AC, complete 2309882 ACF 5000 air cap - LV (red) 2314203 ACF 5000 air cap - HV (blue) 2311777...

  • Page 85: Acr 5000 Round Jet Nozzle Cap Spare Parts List

    EDITION 07/2014 ORDER NUMBER DOC 2344500 OPERATING MANUAL 13.3.2 ACR 5000 ROUND JET NOZZLE CAP SPARE PARTS LIST B_03169 ACR 5000 round jet nozzle cap spare parts list Order No. Designation 2344483 ACR 5000 round jet nozzle cap 2307220 Nozzle nut 2315310 O-ring 132351...

  • Page 86: Warranty

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.
  • Page 88 Order No. 2344500 Edition 07/2014 Germany Phone E-mail Switzerland Phone More contact adresses on the Internet at: Enterprises/Sites/WAGNER worldwide Subject to changes without notice...

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