Related Manuals for WAGNER 0524009
Summary of Contents for WAGNER 0524009
- Page 1 Operating Manual Finish 230 AC Compact Spray System Models: 0524009 0524019 Edition 4 / 2012 0524 831F...
- Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: 1. Release the pressure from spray gun and hose. 2. Secure the WAGNER spray gun using the safety catch on the trigger. 3. Switch off unit. Be safety conscious!
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Page 3: Table Of Contents
Hopper assembly ....................18 Priming with the optional suction set ..........9 Pump head ......................19 Optional suction set ...................19 Spraying ....................10 WAGNER-Service companies...............20 Spraying in AirCoat Mode ..............11 Spraying in Airless Mode ..............11 Pressure Relief Procedure ..............11 Important notes on product liability ............21 3+2 years guarantee for professional finishing ........21... -
Page 4: Safety Regulations For Aircoat Spraying
Safety Regulations Safety regulations for AirCoat spraying HAZARD: INjECTION INjuRy Explanation of symbols used A high pressure stream produced by this equipment can pierce the skin and underlying tissues, leading to This manual contains information that must be read and understood serious injury and possible amputation. - Page 5 Safety regulations HAZARD: HAZARDOuS VAPORS HAZARD: EXPLOSION OR FIRE Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with Solvent and paint fumes can explode or ignite. body. Vapors can cause severe nausea, fainting, or Severe injury and/or property damage can occur.
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Page 6: Earthing Instructions
This product is equipped with a Power requirement cord having an earthing wire with an appropriate earthing plug. The plug must be plugged into an outlet that is properly installed and Model 0524009 : 10 amp minimum circuit on 230-240 VAC, earthed in accordance with all local codes and ordinances. 50 Hz current, 1 PH... -
Page 7: Setup
Setup Setup Use this procedure to set up the spray system. Make sure all airless hoses and spray guns are 1. Make sure the diaphragm pump ON/OFF switch and the electrically grounded and rated for at least 193 bar compressor ON/OFF switch are in the OFF position. (19 MPa, 2800 PSI) fluid pressure. -
Page 8: Operation
Operation Operation Use the following procedures to operate the spray system. Preparing to Prime 1. Fill the inlet valve with water or with a light household oil. 2. Make sure that the PRIME/SPRAY valve is set to PRIME and that the pressure control knob is turned counterclockwise to its lowest pressure setting. 3. -
Page 9: Priming With The Optional Suction Set
Operation Priming with Optional Suction Set (P/N 0508194A) 1. Attach the suction set to the pump. a. Remove the hopper return tube fitting. Screw the suction set return tube fitting into the return tube port on the side of the pump. Do not over-tighten. -
Page 10: Spraying
Spraying Spraying Spraying in Airless Mode The AirCoat spray system has two different painting modes. The Use the airless mode for general high-pressure spraying (pump AirCoat mode is used for fine finish work with low to medium pressure from 34.4 bar (3.4 MPa, 500 psi) to 193 bar (19.3 MPa, 2800 viscosity materials (oil, stains, lacquers, etc...). The airless mode is PSI). used for general painting with high viscosity materials (latex). 1. Make sure that the airless spray hose is free of kinks and clear of objects with sharp cutting edges. -
Page 11: Pressure Relief Procedure
Spraying Spraying Technique Pressure Relief Procedure Spraying Technique The key to a good paint job is an even coating over the entire surface. Keep your arm moving at a constant speed and keep the spray gun at Be sure to follow the pressure relief procedure when a constant distance from the surface. The best spraying distance is 25 shutting the unit down for any purpose, including to 30 cm between the spray tip and the surface. -
Page 12: Cleanup
Cleanup Cleanup Clearing the Paint Hopper 1. Lock the gun by flipping the trigger lock into lock position Overnight Storage (see spray gun manual). Shutdown 2. Turn the pressure control knob counterclockwise to the minimum setting. 1. Turn the pressure control knob counterclockwise to the 3. Turn the PRIME/SPRAY valve to PRIME. minimum setting. 4. Move the motor ON/OFF switch to OFF. 2. Turn the PRIME/SPRAY valve to PRIME. -
Page 13: Final Cleanup
Cleanup Maintenance Maintenance Clearing the Spray Hose Follow these procedures when encountering problems indicated in 1. Turn the pressure control knob counterclockwise to the the troubleshooting section. minimum pressure setting. 2. Turn the PRIME/SPRAY valve to SPRAY. 3. Unlock the spray gun trigger. Removing and Cleaning the Inlet Valve 4. -
Page 14: Removing And Cleaning The Outlet Valve
Maintenance Electrical Schematic Removing and Cleaning the Outlet Valve 8. Tighten the outlet valve nut (a) securely with an adjustable wrench. Do not over-tighten. It may be necessary to remove and clean the outlet valve or to replace parts inside the valve worn out through normal use. 1. Remove the outlet valve nut (a) with a wrench. 2. Remove and clean the ball stop (d) and small spring (c) inside the valve using a wire hook or tweezers. Replace the spring if it is broken or worn. -
Page 15: Troubleshooting
Replace the inlet valve. There is a problem with the diaphragm. 9. Take the unit to a Wagner Authorized Service Center. The hydraulic oil level is low or empty. 10. Take the unit to a Wagner Authorized Service Center. The pump draws up paint but The spray tip is worn. Replace the spray tip with a new tip. -
Page 16: Spare Parts List
Spare part diagram • Main assembly 0524475 0524520 (model 0524009) (model 0524019) Item Part # Description Item Part # Description 0524386 Power cord (model 0524009) 0295615 Lock nut (4) 0524520 Power cord (model 0524019) 0551376 Compressor filter 0551980 Lock nut 0551354 Carriage screw (4) 0551495 Screw 12440 Elbow, 90º 9850577... -
Page 17: Diaphragm Pump
Spare part diagram • Diaphragm pump (P/N 0550007) NOTE: Whenever pump head is removed for service, the diaphragm (#3) should be replaced. Item Part # Description Item Part # Description 0524227 Pump head (includes items #2-3) 0278341 Hydraulic cover 0270494 Diaphragm ring 9800049 Screw (9) 0270201 Diaphragm 0047393... -
Page 18: Cart Assembly
Spare part diagram • Spare part diagram • Cart assembly (P/N 0508190) Hopper assembly (P/N 0524242) Item Part # Description Item Part # Description 0508381 Paint cup 0279591 Cover, hopper 9890104 Cap (2) 0089917 Filter screen, fine (shown) 0294534 Wheel spacer (10) 0088871 Filter screen, coarse 0524443 Hopper 0508517... -
Page 19: Pump Head
Spare part diagram • Spare part diagram • Pump head assembly (P/N 0524227) Optional suction set (P/N 0508194A) Item Part # Description Item Part # Description 0278242 Inlet valve assembly 9850638 Tie wrap (2) 0278655 Inlet cap 0508614 Return hose assembly 0089482 Sealing washer, nylon 0295565 Inlet screen... -
Page 20: Wagner-Service Companies
Telefax +43/ 2235 / 44 163 UK-Helpline 0844 335 0517 Tel. +45/43/ 27 18 18 office@wagner-group.at Telefax +45/43/ 43 05 28 5 p per minute (landline) wagner@wagner-group.dk WSB Finishing Equipment Wagner Wagner Iberica S.A. Wagner Colora Veilinglaan 56-58 P.O. Box 132, Crta. N-340 Via Fermi, 3 1861 Wolvertem 08750 Molins de Rey 20875 Burago di Molgora (MB) -
Page 21: Important Notes On Product Liability
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division). Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. 3+2 years guarantee for professional finishing Wagner professional guarantee (Status 01.02.2009) - Page 22 Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. Finish 230 AC Compact...
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Page 23: Ce Declaration Of Conformity
Finish 230 AC Compact 23 23 Finish 230 AC Compact... - Page 24 Finish 230 AC Compact...