Operator Enclosure Disassembly And Assembly Procedures; Chapter Overview; Personal Safety; Machine Preparation - Terex R160T Service & Repair Manual

Chapter Overview

This chapter provides disassembly and assembly
procedures for the operator enclosure assembly.

Personal Safety

Improper or incomplete maintenance/repair of a Compact
Track Loader can be dangerous and may result in ma-
chine damage, injury or death.
Do not attempt to perform any type of repair or mainte-
nance on a Compact Track Loader until you have read
and fully understood the information in this manual.
Refer to the Operation and Maintenance manual for in-
structions regarding proper machine operation techniques
before operating any Compact Track Loader.
Prior to performing any type of service work on a
Compact Track Loader, read and understand Chap-
ter 1 (Product Safety) for personal safety infor-
mation.

Machine Preparation

Accidental machine starting can cause injury or
death to personnel working on a Compact Track
Loader.
As a precaution, disconnect the battery cables from
the battery terminals, tape the battery clamps and
remove the key from the ignition switch prior to per-
forming any service work on a Compact Track Load-
er.
Place a "Do Not Operate" tag prominently on the
machine to inform personnel that the machine is be-
ing worked on.
5. Operator Enclosure
Disassembly and Assembly
Operator Enclosure
Disassembly and Assembly
Procedures
Disassembly and assembly procedures are provided
for the following operator enclosure components.

Light Bar

Ignition Switch

Gauges

Lap Bar Gas Assist Spring
Note: Procedures are provided for only those operator
enclosure components listed above. However, information
for removal and installation of other operator enclosure
components can be obtained from the machine specific
parts manual.
Light Bar Removal and
Installation
The tools required for light bar console removal and
installation are listed in Table 5-1. Use manufacturer
recommended tools whenever possible.
Table 5-1
Required Tools
Combination Wrench

Light Bar Removal

Figure 5-1
1. Loosen the two cap screws that attach the light
bar to the cab frame.
5-1