Entering And Exiting; Lifting; Corrosion Inhibitor; Batteries - Terex R160T Service & Repair Manual

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Compact Track Loader
1. Product Safety

Entering and Exiting

Always use steps and handholds when entering or
exiting a Compact Track Loader. Clean any foreign
materials from steps or work platforms before using
them. Always face the machine when using steps and
handholds. When it is not possible to use the designed
entry/exit system, utilize appropriate ladders, scaffolds,
or work platforms to safely gain access to the machine.

Lifting

Use a hoist when lifting components that weigh 50 lb
(23 kg) or more, to avoid back injury. Make sure all
chains, hooks, slings, etc., are in good condition and
are of the correct capacity. Be sure hooks are
positioned correctly and equipped with a spring latch.
Lifting eyes are not to be side loaded during a lifting
operation.
Hot Fluids and Components
Stay clear of hot components and system fluids of the
engine, exhaust, radiator/oil cooler and hydraulic
lines/tubes. Also, use caution when removing fill caps,
breathers and plugs on the machine. Hold a rag over
the cap or plug to prevent being sprayed or splashed
by liquids under pressure. Be especially careful if the
machine has been operated recently, fluids may still be
hot.
To ensure your safety, allow the machine to
cool before attempting any service procedure
that involves hot fluids or components.

Corrosion Inhibitor

Corrosion inhibitor contains alkali. Avoid contact with
eyes. Avoid prolonged or repeated contact with skin.
Do not take internally. In case of contact, wash skin
immediately with soap and water. For eyes, flush with
large amounts of water for at least 15 minutes. Call
Physician. Keep out of reach of children.

Batteries

Do not smoke when inspecting the battery electrolyte
level. Never disconnect any charging unit circuit or bat-
tery circuit cable from the battery when the charging
unit is operating. A spark can cause an explosion from
the flammable vapor mixture of hydrogen and oxygen
that is released from the electrolyte through the battery
outlets. Do not let electrolyte solution make contact
with skin or eyes. Electrolyte solution is an acid. In
case of contact, immediately wash skin with soap and
water. For eyes, flush with large amounts of water for
at least 15 minutes. Call Physician. Keep out of reach
of children.

Pressurized Items

1. Do not use hands or any other body part to check
for fluid leaks in the hydraulic system. Always use
a solid material like wood or metal to check for this
type of leak. Leaking fluid under pressure can pen-
etrate body tissue. Fluid penetration can cause
serious injury or death.
Fluid injected into skin must be surgically
removed within a few hours by a doctor familiar
with this type of injury or gangrene will result.
2. Relieve pressure from the hydraulic system before
disconnecting or removing any lines, fittings or
related items. Do this by relaxing all hydraulic
actuators. If the lift arms are raised, make sure
they are securely braced. Be alert for possible
pressure release when disconnecting any device
from a pressurized system.
3. Lower the lift arms before performing any work on
the machine. If this cannot be done, make sure
they are securely braced to prevent them from
dropping unexpectedly during service.
4. Loose or damaged fuel, oil, hydraulic, lines, tubes
and hoses can cause fires. Do not bend or strike
high pressure lines or install ones that have been
bent or damaged. Check lines, tubes and hoses
carefully. See item 1 for precautions on checking
for fluid leaks.
5. Pressurized air or water can also cause injury.
When pressurized air or water is used for
cleaning, wear a protective face shield, protective
clothing, and protective shoes. The recommended
maximum air pressure for cleaning purposes is 30
psi (205 kPa). When using a pressure washer,
keep in mind that nozzle pressures are typically
very high. Generally, pressures are well above
2000 psi (13790 kPa). Follow all recommended
practices provided by the pressure washer
manufacturer.
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