Table of Contents
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Chapter Overview ................................................... 1-1
Basic Precautions ................................................... 1-1
Safety Labels ..................................................... 1-1
Personal Protective Equipment .......................... 1-1
Entering and Exiting ........................................... 1-2
Lifting ................................................................. 1-2
Hot Fluids and Parts .......................................... 1-2
Corrosion Inhibitor ............................................. 1-2
Batteries ............................................................ 1-2
Pressurized Items .............................................. 1-2
Repair ..................................................................... 1-3
Attachments ............................................................ 1-4
Machine Labels and Decals .................................... 1-4
Product ID Number ............................................ 1-4
Safety Label Examples ...................................... 1-4
R160T Specifications .............................................. 2-1
R190T Specifications .............................................. 2-2
Chapter Overview ................................................... 3-1
Filtering and Cooling System .................................. 3-1
Auxiliary Circuit System .......................................... 3-2
Drive Loop System ................................................. 3-3
Electrical Attachment Outlet ................................... 3-3
Chapter Overview ................................................... 4-1
Machine Controls .................................................... 4-1
Loader Control ................................................... 4-1
Drive Control ...................................................... 4-1
Throttle .............................................................. 4-1
Instrumentation ....................................................... 4-1
Switches .................................................................. 4-2
and Assembly
Chapter Overview ................................................... 5-1
Personal Safety ....................................................... 5-1
Machine Preparation ............................................... 5-1
Operator Enclosure Disassembly and Assembly
Procedures .............................................................. 5-1
Light Bar Removal and Installation .......................... 5-1
Light Bar Removal ............................................. 5-1
Light Bar Installation .......................................... 5-2
Ignition Switch Removal and Installation ................. 5-2
Ignition Switch Removal .................................... 5-2
Ignition Switch Installation ................................. 5-3
Gauge Removal and Installation ............................. 5-4
Gauge Removal ................................................. 5-4
Gauge Installation .............................................. 5-4
and Installation ........................................................ 5-5
Lap Bar Gas Assist Spring Removal .................. 5-5
Lap Bar Gas Assist Spring Installation ............... 5-5
Table of Contents
Chapter Overview ................................................... 6-1
Personal Safety ....................................................... 6-1
Machine Preparation ............................................... 6-1
Chassis Disassembly and Assembly
Procedures .............................................................. 6-1
Seat Removal and Installation ................................ 6-1
Seat Removal .................................................... 6-1
Seat Installation ................................................. 6-2
Fuel Sending Unit Removal and Installation ........... 6-2
Fuel Sending Unit Removal ............................... 6-3
Fuel Sending Unit Installation ............................ 6-3
and Assembly
Chapter Overview ................................................... 7-1
Personal Safety ....................................................... 7-1
Machine Preparation ............................................... 7-1
Procedures .............................................................. 7-1
Fan Guard Removal and Installation ....................... 7-1
Fan Guard Removal .......................................... 7-2
Fan Guard Installation ....................................... 7-2
Radiator/Cooler Removal and Installation ............... 7-2
Radiator/Cooler Removal .................................. 7-2
Radiator/Cooler Installation ............................... 7-4
and Assembly
Chapter Overview ................................................... 8-1
Personal Safety ....................................................... 8-1
Machine Preparation ............................................... 8-1
Procedures .............................................................. 8-1
Filter Element Removal and Installation .................. 8-1
Filter Assembly Removal and Installation ............... 8-1
Filter Assembly Removal ................................... 8-2
Filter Assembly Installation ................................ 8-3
Access Cover Removal and Installation .................. 8-4
Access Cover Assembly Removal ..................... 8-4
Access Cover Assembly Installation .................. 8-4
Reservoir Gauge Removal and Installation ............. 8-5
Reservoir Gauge Removal ................................ 8-5
Reservoir Gauge Installation ............................. 8-6
Suction Screen Removal and Installation ............... 8-6
Suction Screen Removal ................................... 8-6
Suction Screen Installation ................................ 8-7
Hydraulic Reservoir Cleaning Procedures ............. 8-7
Hydraulic Reservoir Cleaning ............................ 8-7
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