Assembly Procedure; Loader Disassembly And Assembly; Chapter Overview; Personal Safety - Terex R160T Service & Repair Manual

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Chapter Overview

This chapter provides disassembly and assembly
procedures for the loader assembly.

Personal Safety

Improper or incomplete maintenance/repair of a Compact
Track Loader can be dangerous and may result in
machine damage, injury or death.
Do not attempt to perform any type of repair or
maintenance on a Compact Track Loader until you have
read and fully understood the information in this manual.
Refer to the Operation and Maintenance manual for
instructions regarding proper machine operation
techniques before operating any Compact Track Loader.
Prior to performing any type of service work on a
Compact Track Loader, read and understand
Chapter 1 (Product Safety) for personal safety
information.

Machine Preparation

Accidental machine starting can cause injury or
death to personnel working on a Compact Track
Loader.
As a precaution, disconnect the battery cables from
the battery terminals, tape the battery clamps and
remove the key from the ignition switch prior to
performing any service work on a Compact Track
Loader.
Place a "Do Not Operate" tag prominently on the
machine to inform personnel that the machine is
being worked on.
12. Loader
Disassembly and
Assembly
Loader Disassembly and
Assembly Procedures
Disassembly and assembly procedures are provided
for the following loader components.
Lift Cylinders
Tilt Cylinders
Low-Flow Relief Valve
Note: Procedures are provided for only those loader
components listed above. However, information for
removal and installation of other loader components can
be obtained from the Compact Track Loader Parts
manual.
Lift Cylinder/Tilt Cylinder
Removal and Installation
The tools required for lift cylinder removal and
installation are listed in Table 12-1. Use
manufacturer-recommended tools whenever
possible.
Table 12-1
Required Tools
Combination Wrench
Socket Wrench

Lift Cylinder/Tilt Cylinder Removal

Note: Since the procedures for removing the lift cylinders
and tilt cylinders are identical, only the lift cylinder
procedure is described below.
Hot oil can cause personal injury. Lower any
attachments and make sure the oil is cool before
removing any components or lines.
Remove the oil filler cap only when the engine is
stopped and the machine has been allowed to cool
thoroughly
12-1

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