Section 8 Component Testing And Adjustment - Kohler Decision-Maker 1 Manual

Industrial generator sets
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This section provides testing and troubleshooting
information on select controller and generator set
accessories.
The components and tests in this section apply to all
controllers unless otherwise stated.
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on the
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or connected equipment, disable the generator
set as follows: (1) Move the generator set master switch to the
OFF position. (2) Disconnect the power to the battery charger.
(3) Remove the battery cables, negative (--) lead first.
Reconnect the negative (--) lead last when reconnecting the
battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
computer.
WARNING
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
are in place.
TP-6356 4/12

Section 8 Component Testing and Adjustment

generator set.
Accidental starting can
Before working on the
Moving parts.
Disconnecting the electrical load. Hazardous voltage can
cause severe injury or death. Disconnect the generator set
from the load by turning off the line circuit breaker or by
disconnecting the generator set output leads from the transfer
switch and heavily taping the ends of the leads. High voltage
transferred to the load during testing may cause personal
injury and equipment damage. Do not use the safeguard
circuit breaker in place of the line circuit breaker.
safeguard circuit breaker does not disconnect the generator
set from the load.
Short circuits.
Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury
and/or equipment damage.
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.
Servicing the generator set when it is operating. Exposed
moving parts can cause severe injury or death. Keep
hands, feet, hair, clothing, and test leads away from the belts
and pulleys when the generator set is running. Replace
guards, screens, and covers before operating the generator
set.
WARNING
Hot engine and exhaust system.
Can cause severe injury or death.
Do not work on the generator set until
it cools.
Servicing the exhaust system.
severe injury or death. Do not touch hot engine parts. The
engine and exhaust system components become extremely
hot during operation.
NOTICE
Electrostatic discharge damage. Electrostatic discharge
(ESD) damages electronic circuit boards.
electrostatic discharge damage by wearing an approved
grounding wrist strap when handling electronic circuit boards
or integrated circuits. An approved grounding wrist strap
provides a high resistance (about 1 megohm), not a direct
short, to ground.
Section 8 Component Testing and Adjustment
The
Do not contact electrical
Hot parts can cause
Prevent
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