Kohler Decision-Maker 1 Manual page 154

Industrial generator sets
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Test Method 5
Test coolant temperature faults using a 5 kOhm, 10-
turn, 3-watt potentiometer (part no. X-6136-36), 47 ohm
1/2-watt resistor, and 22 kOhm 1/2-watt resistor using
the illustration shown in Figure 8-58. Before starting the
generator
set,
turn
counterclockwise. While the generator set is running,
turn the potentiometer clockwise until the unit shuts
down.
47 Ohm
Resistor
5 kOhm
Pot.
22 kOhm
Resistor
Figure 8-58 Coolant Temperature Test
Test Method 6
Test coolant temperature faults using a 500 ohm, 10-
turn, 3-watt potentiometer (part no. X-6136-37) and a
1.1 kOhm 1/2-watt resistor, using the illustration shown
in
Figure 8-59.
counterclockwise before starting the generator set to
simulate a low coolant temperature warning. While the
generator set is running, turn the potentiometer
clockwise until the unit shuts down.
500 Ohm
Pot.
1.1 kOhm
Resistor
Figure 8-59 Coolant Temperature Test
154 Section 8 Component Testing and Adjustment
the
potentiometer
A
BLK
Wiring Harness
Connector
Terminals
BRN/ORG,
B
GRN/WHT
Turn
potentiometer
Wiring Harness
Connector Terminals
BLK, 461,
A
B6--Pin 1
PNK, TAN, 914,
B
B6--Pin 2
Test Method 7
This procedure allows testing for overspeed on
DD/MTU-powered models with MDEC or ADEC engine
controls and equipped with a Decision-Makerr 550 or
6000 controller. Use the following procedure to unlock
fully
Menu 20—Factory Setup and perform the overspeed
test.
Before using this test method, upgrade the
application software to version 2.47 or higher if not
already installed.
1. Go to Menu 20—Factory Setup
2. Arrow down to the FINAL ASSEMBLY CLOCK NO.
display. Record the clock number on the controller
display.
3. Arrow right to ENTER CODE display.
SB616
4. Use the controller keypad to enter the clock number
previously recorded and press ENTER.
5. Arrow down to TEST OVERSPEED SHUTDOWN?
6. Press the YES key and press ENTER.
7. After testing is complete, lock Menu 20 using the
following steps.
fully
8. Go the Menu 20—Factory Setup.
9. Arrow down to the SETUP LOCK display.
10. Press the YES key lock the setup and prevent
alternations to Menu 20—Factory Setup.
Figure 8-61 provides the Decision-Makerr 550 and
6000 controller factory settings for warning and
shutdown faults.
Engine setpoints are also available in Menu 2, Engine
Monitoring with Decision-Makerr
SB616
controllers.
550 and 6000
TP-6356 4/12

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