Kohler Decision-Maker 1 Manual page 55

Industrial generator sets
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Generator Set Master Switch on Indicator Panel Circuit Board
Indicator panel circuit board not functioning or not
functioning properly (generator set master switch only).
Does the Not In Auto lamp
light when the master switch
is in OFF/RESET position?
Does the System Ready lamp
light when the switch is in the
AUTO position?
Does the unit start when
the switch is in the RUN
position?
Indicator panel
circuit board switch
checks out okay.
1
1. T27 Lead
2. P4 Connector. Check lamp (LEDs) using a 12-volt battery
connected to P4-6 (12 VDC+) and P4-1 (ground). Individual
LEDs should illuminate when each corresponding P4 pin is
grounded.
3. Generator Set Master Switch SW3. Check switch continuity
with an ohmmeter between P4-1/P4-23 (OFF/RESET),
P4-1/P4-24 (RUN), and P4-1/P4-4 (AUTO).
Note: Test for continuity in both directions by reversing test
probes as the circuit contains diodes.
Figure 3-22 Indicator Panel Circuit Board
TP-6356 4/12
No
Yes
Yes
No
Yes
2
3
A-336432
Troubleshooting indicator
panel circuit board and
wiring. See Figure 3-22
and Figure 3-23.
No
Yes
Does engine
start system
check out okay?
P4-
Wire Description
1
2 Ground
2
— —
3
— —
4
46 Auto
5
— —
6
24 12 VDC
7
38 Low Oil Pressure *
8
39 Overspeed *
9
12 Overcrank *
10
26 Auxiliary *
11
48 Emergency Stop *
12
40 Anticipatory High Engine Temperature *
13
36 High Engine Temperature *
14
60 System Ready *
15
80 Not in Auto *
16
35A Low Water Temperature *
17
41 Anticipatory Low Oil Pressure *
18
56 Air Damper *
19
62 Low Battery Voltage *
20
61 Battery Charger Fault *
21
63 Low Fuel *
22
32 Common Fault
23
43 Off/Reset
24
47 Run
T27
— High Battery Voltage
* Ground P4 pin to test
Figure 3-23 Indicator Panel Circuit Board P4
Connections
Section 3 Decision-Makerr 3+ Troubleshooting
Troubleshoot
No
engine start
system.
55

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