Kohler 8-32EOZD Manuals

Manuals and User Guides for Kohler 8-32EOZD. We have 2 Kohler 8-32EOZD manuals available for free PDF download: Service, Operation

Kohler 8-32EOZD Service

Kohler 8-32EOZD Service (104 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 5.97 MB

Table of Contents

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
11
Section 1 Specifications
13
- General
  13
- Engine
  14
- Generator, 4 Lead
  18
- Generator, 12 Lead
  19
- Service Views
  20
- Torque Specifications
  21
Section 2 Scheduled Maintenance
23
- General
  23
- Lubrication System
  24
Section 3 Intake and Exhaust System
25
Section 4 Fuel System
29
- General
  29
- Fuel Filter
  29
  - Bleeding the Fuel System
    31
- Fuel Pump
  32
- Governor
  32
Section 5 Cooling System
33
- General
  33
- Water-Cooled Exhaust Manifold
  34
- Closed Heat Exchanger
  34
- Check and Fill Coolant
  34
- Flush and Clean Cooling System
  35
- Pressure Cap
  35
- Impeller Inspection and Replacement
  35
- Belt Tension
  36
- Siphon Break
  38
Section 6 Troubleshooting
39
- Introduction
  39
- Initial Checks
  39
- General
  39
- Troubleshooting Chart
  39
Section 7 Controller
45
- Introduction
  45
- Advanced Digital Control Display and Keypad
  46
- Sequence of Operation
  47
- Faults
  48
  - Fault Shutdowns
    48
  - Warnings
    48
- Controller Configuration and Adjustment
  50
  - Controller Time out
    50
  - Controller Configuration
    50
  - Voltage Adjustment
    50
- Controller Application Program
  55
- Silicon Controlled Rectifier (SCR) Module
  55
- Continuous Power Mode Jumper, if Equipped
  57
- Master Switch
  58
- Relay Interface Board (RIB)
  59
- Controller Replacement
  60
Section 8 Component Testing and Adjustment
63
- Theory of Operation
  63
- Separate Excitation
  63
- Exciter Field
  65
- Exciter Armature
  66
- Rectifier Module
  67
- Rotor
  67
- Stator
  68
- Voltage
  70
  - Voltage Regulation
    70
  - Voltage Adjustment
    70
- Four-Lead Reconnection
  72
  - 120-Volt Configurations
    72
  - 240-Volt Configurations
    73
- Twelve-Lead Reconnection
  73
- Fault Shutdown Tests
  74
  - Controller Fault Shutdown Functions
    74
  - Fault Shutdown Switches
    75
- Fuses
  76
- Continuity Checks
  76
Section 9 Generator Disassembly/Reassembly
79
- Disassembly
  79
- Reassembly
  83
Section 10 Wiring Diagrams
85
- Manual Marine (Ship-To-Shore) 2 Wire and 3 Wire Transfer Switches
  90
- Manual Marine (Ship-To-Shore) 4 Wire Transfer Switch
  91
Appendix A Abbreviations
93
Appendix B Common Hardware Application Guidelines
95
Appendix C General Torque Specifications
96
Appendix D Common Hardware Identification
97
Appendix E Common Hardware List
98

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Kohler 8-32EOZD Operation

Kohler 8-32EOZD Operation (60 pages)

Marine Generator Sets

Brand: Kohler | Category: Marine Equipment | Size: 4.09 MB

Table of Contents

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Maintenance and Service Parts/Related Literature
11
Section 1 Service Views
13
Section 2 Operation
15
Prestart Checklist
15
Marine Inspection
16
Angular Operation
16
Operation in European Union Member Countries
16
Load Profile
16
Advanced Digital Control Operation
17
Controls and Indicators
17
Starting the Generator Set
18
Stopping the Generator Set
19
Fault Shutdowns
19
Resetting the Controller after a Fault Shutdown
21
Continuous Power Mode if Equipped with a Remote Gauge
21
Circuit Protection
22
Line Circuit Breaker
22
Fuses
22
Section 3 Scheduled Maintenance
23
General Maintenance
23
Service Schedule-6EOD and 4.5EFOD Models
24
Service Schedule-8EOZD and 6.5EFOZD Models
26
Service Schedule-9--32EOZD and 7--27EFOZD Models
28
Lubrication System
30
Oil Specifications
30
Oil Check
30
Oil Change
31
Fuel System
32
Fuel Specifications
32
Fuel Filter
32
Bleeding the Fuel System
33
Air Intake Silencer/Cleaner
34
Exhaust System
35
Cooling System
36
Closed Heat Exchanger
36
Checking and Filling Coolant
36
Flushing and Cleaning
36
Pressure Cap
37
Seawater Pump
37
Siphon Break
38
Anticorrosion Zinc Anode
40
Belt Tension
41
Seawater Pump Belt Tensioning Procedure, if Equipped
41
Battery Charging Alternator Belt Tensioning Procedure
41
Battery
42
Generator Storage Procedure
42
Section 4 Troubleshooting
43
Fault Codes
43
Controller Troubleshooting
43
Section 5 Wiring Diagrams
47
Wiring Diagram Reference
47
Appendix A Abbreviations
55
Appendix B Operating Hour Service Log
57

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