Kohler Decision-Maker 1 Manual page 75

Industrial generator sets
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D
Protocol Modbus
D
Modbus online, yes or no
D
Connection type
d
Single, yes or no
d
Convertor, yes or no
D
Primary port
d
RS-485
d
RS-232
D
Address
D
BAUD rate
d
9600
d
19200
e. From Menu 20, Factory Setup
D
Final assembly date
D
Final assembly clock number
D
Model number
D
Spec number
D
Serial number
3. Acquire display data from the old controller for
reference purposes.
When possible, write down the old controller
display data in Section 5.3.6 and Section 5.3.7,
User-Defined Settings. This data is not required for
the new controller but may be needed for future
reference. If the old controller is not functional, the
information is no longer retrievable.
4. Remove the generator set from service.
a. Place the generator set master switch in the
OFF position.
b. Disconnect the power to the battery charger, if
equipped.
c. Disconnect the generator set engine starting
battery(ies), negative (--) lead first.
TP-6356 4/12
5. Disconnect the existing controller electrical
connections.
a. Remove the controller cover. If access to the
interconnection circuit board on the rear panel
and/or the main logic/communication circuit
board on the front panel is difficult to access,
partially disassemble the controller box.
Remove the two controller panel top screws
and center bottom screw and then loosen the
bottom screw on each side to swing the
controller panel down. See Figure 5-5.
Note: Clearly mark all disconnected leads
from the controller with tape to simplify
reconnection.
10
9
8
7
1. TB3 terminal strip
2. TB4 terminal strip
3. Interconnection circuit board (front view)
4. P18 on main logic (microprocessor)/communication
circuit board
5. P23 connector
6. Interconnection circuit board mounted on the
controller rear panel
7. P1 plug
8. TB5 terminal block (fuses)
9. TB2 terminal strip
10. TB1 terminal strip
Figure 5-5 Disconnecting Controller Circuit Board
External Wiring Connections
Section 5 Decision-Makerr 550 Controller
1
2
6
3
5
4
A-365487-A/GM10193B
75

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