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Kohler Decision-Maker 550 Operation

Kohler Decision-Maker 550 Operation

Industrial generator sets
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Operation
Industrial Generator Sets
Models:
20-3250 kW
Controllers:
Decision-Makerr 550
Software (Code) Version 2.10 or higher
TP-6200 10/12i

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Summary of Contents for Kohler Decision-Maker 550

  • Page 1 Operation Industrial Generator Sets Models: 20-3250 kW Controllers: Decision-Makerr 550 Software (Code) Version 2.10 or higher TP-6200 10/12i...
  • Page 2 California Proposition 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Product Identification Information Product identification numbers determine service parts. Controller Identification Record the product identification numbers in the spaces Record the controller description from the generator set below immediately after unpacking the products so that operation manual, spec sheet, or sales invoice.
  • Page 3 Table of Contents Product Identification Information ............Safety Precautions and Instructions .
  • Page 4 Table of Contents, continued 2.7.13 Menu 13—Communications ........2.7.14 Menu 14—Programming Mode .
  • Page 5 Table of Contents, continued 3.12 Detroit Diesel Engine Control Systems ........3.12.1 Features .
  • Page 6 Notes TP-6200 10/12...
  • Page 7 Safety Precautions and Instructions IMPORTANT SAFETY INSTRUCTIONS. Accidental Starting WARNING Electromechanical equipment, including generator sets, transfer WARNING switches, switchgear, accessories, can cause bodily harm and pose life-threatening danger when improperly installed, operated, or Explosion. maintained. To prevent accidents be aware of potential dangers and act Can cause severe injury or death.
  • Page 8 Battery gases. Explosion can cause Servicing the fuel system. A flash Carbon monoxide symptoms. severe injury or death. Battery gases fire can cause severe injury or Carbon monoxide can cause severe can cause an explosion. Do not smoke death. Do not smoke or permit flames nausea, fainting, or death.
  • Page 9 The fuel system. Explosive fuel Gas fuel leaks. Explosive fuel Hazardous Voltage/ vapors can cause severe injury or vapors can cause severe injury or Moving Parts death. Vaporized fuels are highly death. Fuel leakage can cause an explosive. Use extreme care when explosion.
  • Page 10 High voltage test. Hazardous Servicing the day tank. Hazardous Testing live electrical circuits. voltage can cause severe injury or voltage can cause severe injury or Hazardous voltage or current can death. Follow the instructions of the death. Service the day tank electrical cause severe injury or death.
  • Page 11 Hot Parts Notice NOTICE WARNING This generator set has been rewired from its nameplate voltage Hot coolant and steam. Can cause severe injury or death. Before removing the pressure cap, 246242 stop the generator set and allow it to cool. Then loosen the pressure cap NOTICE to relieve pressure.
  • Page 12 Notes Safety Precautions and Instructions TP-6200 10/12...
  • Page 13 Literature Part No. Information in this publication represents data available G6-46 550 Controller Spec Sheet at the time of print. Kohler Co. reserves the right to Multiple Part Numbers Generator Set/Controller change this publication and the products represented Contact your...
  • Page 14 Visit the Kohler Power Systems website at Phone: (86) 21 6288 0500 KohlerPower.com. Fax: (86) 21 6288 0550 Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka or review the appropriate literature or documents India Regional Office included with the product.
  • Page 15 Section 1 Specifications and Features 1.1 Introduction The controller features, accessories, and menu displays depend upon the engine electronic control module The spec sheets for each generator set provide model- (ECM) setup and features. Controller features apply to specific generator and engine information. generator set models with ECM and non-ECM engines controller spec sheet provides specifications for this unless otherwise noted.
  • Page 16 TP-6083-2 1. Generator set master switch, run/off-reset/auto positions 5. Digital display (keyswitch option) 6. Keypad 2. Emergency stop switch 7. Operating guide 3. Alarm horn (see keypad for alarm silence) 8. Controller terminal strips (on circuit board) 4. Annunciator lamps (see keypad for lamp test) Figure 1-2 550 Controller with Keyswitch Option Programming Mode.
  • Page 17 System Warning. Yellow lamp identifies an existing System Shutdown. Red lamp indicates that the fault condition that does not shut down the generator set. generator set has shut down because of a fault A continuing system warning fault condition may cause condition.
  • Page 18 1.2.2 Digital Display and Keypad Figure 1-5 illustrates the digital display and keypad. Note: Press any key on the keypad to turn on the controller lights and display. The lights and display turn off 5 minutes after the last keypad entry.
  • Page 19 Engine Displays (Menu 2) Event History displays up to 100 stored system events including status, warnings, and shutdowns. Some engine displays are available with selected generator set engines using engine ECMs only. The Last Start Date displays the date when the generator controller display shows N/A (not available) for items set last operated.
  • Page 20 1.2.3 Switches and Controls The generator set master switch with the keyswitch option (Figure 1-7) is available to meet appropriate local See Figure 1-6 and Figure 1-8 for switches and controls. code requirements. The key is removable in the AUTO position only.

This manual is also suitable for:

20-3250 kw