Mercury MerCruiser Series Manuals

Mercury MerCruiser Series Manuals

Manuals and User Guides for Mercury MerCruiser Series. We have 1 Mercury MerCruiser Series manual available for free PDF download: Manual

Mercury MerCruiser Series Manual

Mercury MerCruiser Series Manual (101 pages)

6.7L Tier 3 Diesel Inboard

Brand: Mercury | Category: Engine | Size: 6 MB

Table of Contents

Table of Contents

3
Section 1 - Warranty 1

7
Section 2 - Getting to Know Your Power Package 2

13
Section 3 - on the Water

33
- Safe Boating Recommendations
  34
- Section 3 - on the Water
  34
  - Carbon Monoxide Exposure
    35
    
    Be Alert to Carbon Monoxide Poisoning
    35
    
    Good Ventilation
    35
    
    Stay Clear of Exhaust Areas
    35
    
    Poor Ventilation
    36
  - Important Operation Information
    36
    
    Duty Cycle Rating Requirements
    36
    
    Launching
    36
    
    Drain Plug and Bilge Pump
    37
    
    Freezing Temperature and Cold Weather Operation
    37
    
    Operation Chart
    37
  - Starting, Shifting, and Stopping
    38
    
    Before Starting the Engine
    38
    
    Starting a Cold Engine
    38
    
    Engine Shut down (Stopping)
    39
    
    Engine Warm-Up
    39
    
    Shifting
    39
  - Protecting People in the Water
    39
    
    While You Are Cruising
    39
    
    High-Speed and High-Performance
    40
    
    While Boat Is Stationary
    40
  - Wave and Wake Jumping
    40
  - Impact with Underwater Hazards
    40
  - Conditions Affecting Operation
    41
    
    Bottom of Boat
    41
    
    Elevation and Climate
    41
    
    Propeller Selection
    41
    
    Weight Distribution (Passengers and Gear) Inside the Boat
    41
  - Getting Started
    42
    
    End of First Season Checkup
    42
    
    Engine Initial Break-In Procedure
    42
    
    ZF Inboard Transmission Initial Break-In
    42
  - Fuel Requirements
    44
  - Diesel Fuel in Cold Weather
    44
  - Antifreeze/Coolant
    44
  - Engine Oil
    45
  - Engine Specifications
    46
  - Fluid Specifications
    46
    
    L Diesel Engine
    46
  - Approved Paints
    46
  - ZF Marine Transmissions
    46
Section 5 - Maintenance

51
- Dealer Responsibilities
  52
- Do-It-Yourself Maintenance Suggestions
  52
- Inspection
  52
- Maintenance Schedules
  52
  - Routine Maintenance
    52
  - Scheduled Maintenance
    53
- Owner and Operator Responsibilities
  52
- Engine Oil
  54
  - Checking
    54
  - Filling
    55
  - Changing Oil and Filter
    55
- Engine Coolant
  56
- Air Filter
  59
- Oil Vapor Filter
  61
- Section 5 - Maintenance
  62
  - Fuel Filter Maintenance
    62
    
    Draining Water from the Remote-Mounted Prefilter
    62
    
    Remote-Mounted Prefilter
    62
    
    Remote-Mounted Prefilter Replacement
    62
  - Engine-Mounted Fuel Filter
    65
    
    Engine-Mounted Fuel Filter Replacement
    65
  - Transmission Maintenance
    66
    
    Checking the Fluid Level before Operation
    66
    
    Checking the Fluid Level When Hot
    67
    
    Transmission Oil Evacuation
    67
  - Seawater System
    67
    
    Draining and Protecting the Seawater System
    67
    
    Checking the Seawater Pickups
    70
    
    Cleaning the Seawater Strainer
    70
    
    Flushing the Seawater System
    71
    
    With the Boat out of the Water
    71
    
    With the Boat in the Water
    72
    
    Engine Seawater Pump Inspection
    73
  - Corrosion Protection
    73
    
    Anode Removal
    73
    
    Engine Corrosion Protection Components
    73
    
    General Information
    73
    
    Anode Installation
    74
    
    Cleaning and Inspection
    74
    
    Boat Bottom Care
    75
  - Drive Belt
    75
    
    Serpentine Belt Failure Identification
    75
    
    Inspection
    77
    
    Serpentine Belt
    77
    
    Replacement
    78
  - Battery
    79
  - Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
    82
    
    Seasonal Storage Instructions (Six Months or Less)
    82
  - Section 6 - Storage
    82
    
    Extended Storage Instructions (Exceeding Six Months)
    83
    
    Battery
    84
  - Recommissioning
    84
Section 7 - Troubleshooting

87
Section 8 - Customer Assistance Information

91
- Attention Required after Submersion
  92
- Local Repair Service
  92
- Owner Service Assistance
  92
- Parts and Accessories Inquiries
  92
- Replacement Service Parts
  92
- Resolving a Problem
  92
  - Contact Information for Mercury Marine Customer Service
    93
- Service Away from Home
  92
- Stolen Power Package
  92
- Customer Service Literature
  93
  - English Language
    93
  - Other Languages
    94
- Ordering Literature
  94
  - United States and Canada
    94
  - Outside the United States and Canada
    94

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