Summary of Contents for Endress+Hauser PROFI BUS Proline Promag 53 PROFIBUS DP
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Operating Manual Proline Promag 53 PROFIBUS DP/PA Electromagnetic Flow Measuring System BA053D/06/en/10.05 50099247 Valid as of version: PROFIBUS DP: V 3.01.XX (Device software) PROFIBUS PA: V 2.03.XX (Device software)
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Use of the device master files (GSD files) → Page 106 ff. Cyclic data transmission → Page 110 ff. ▼ Hardware settings Information about setting the hardware write protection, the device address, etc. for: • PROFIBUS DP → Page 82 ff. • PROFIBUS PA→ Page 87 ff. ▼ Endress+Hauser...
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The F-CHIP module allows the use of optional software packages for batching and the ECC (Electrode Cleaning Circuit). → Page 130 Note! Always start troubleshooting with the checklist on Page 135 if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Endress+Hauser...
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Failsafe Mode ➃ Configure another Output? Autom. Configuration of Display? Automatic parameterization ➄ of the display Another ➅ ➆ Batching Pulsating Flow Communication Quick Setup? Carrying out the selected Quick Setup a0004551-en Fig. 1: Quick Setup for fast commissioning Endress+Hauser...
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The existing (selected) settings remain. ➅ The BATCHING QUICK SETUP is only available when the optional software package BATCHING is installed. ➆ The PULSATING FLOW QUICK SETUP is only available if the device has a current output or a pulse/frequency output. Endress+Hauser...
Strict compliance with the instructions in the Operating Manual is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, the user is responsible for the choice of fluid wetted materials as regards to their in-process resistance to corrosion.
Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/ 155/EEC.
Power supply/frequency: 16 to 62 V DC/20 to 55 V AC/50 to 60 Hz Power consumption: 15 VA/W Additional functions and software Available inputs and outputs Reserved for information on special products Ambient temperature range Degree of protection Endress+Hauser...
Reserved for information on special products Permitted ambient temperature range Calibration tolerance Additional information – EPD: with empty pipe detection electrode – R/B: with reference electrode (only for Promag P) Degree of protection Reserved for additional information on device version (approvals, certificates) Flow direction Endress+Hauser...
Pending signals at the inputs and outputs possible configurations and terminal assignment Version of device software currently installed Installed communication type PROFIBUS ID No. Date of installation Language group Current updates to data specified in points 6 to 9 Endress+Hauser...
Laboratory Procedures” and with the EMC requirements of EN 61326/A1. The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip. a0004294 Transporting sensors with DN ≤ 300 Fig. 5: Endress+Hauser...
• Do not remove the protective plates or caps on the process connections until the device is ready to install. This is particularly important in the case of sensors with PTFE linings. Endress+Hauser...
→ Page 168 It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on vibration and shock resistance of the measuring system → Page 166 a0003203 Fig. 8: Installation of pumps Endress+Hauser...
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This measure also prevents the system losing prime, which could cause entrained air. Information on pressure tightness of the measuring tube lining → Page 168 a0003205 Fig. 10: Installation measures for down pipes Vent valve Siphon Endress+Hauser...
Empty Pipe Detection will respond if the measuring tube is only partially filled or empty. a0003207 Fig. 12: Horizontal orientation EPD electrode for empty pipe detection (not for Promag H, DN 2 to 4) Measuring electrodes for the signal acquisition Reference electrode for potential matching (not for Promag H) Endress+Hauser...
It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information about the permitted shock and vibration resistance → Page 166 > 10 m a0003208 Fig. 14: Measures to prevent vibration of the measuring device Endress+Hauser...
" Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils. a0003209 Correct support for large nominal diameters (DN ≥ 350) Fig. 15: Endress+Hauser...
• v < 2 m/s: for abrasive fluids • v > 2 m/s: for accretive fluids Note! Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor using adapters. → Page 22 Endress+Hauser...
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20500 m 2.50 m 325 m 1800 72" 2800 to 90000 m 23000 m 3.00 m 350 m 78" 3300 to 100000 m 28500 m 3.50 m 450 m 2000 3400 to 110000 m 28500 m 3.50 m 450 m Endress+Hauser...
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1200 m 0.15 m 20 m 18" 180 to 5400 m 1500 m 0.25 m 25 m 20" 220 to 6600 m 2000 m 0.25 m 30 m 24" 310 to 9600 m 2500 m 0.30 m 40 m Endress+Hauser...
20 µS/cm is required for measuring demineralized water. [ S/cm] a0004293 Fig. 17: Permissible cable lengths for the remote version Gray shaded area = permissible range = Length of connecting cable in [m] Fluid conductivity in [µS/cm] Endress+Hauser...
Ground cable (DN 25 to 2000) If necessary, a special ground cable for potential matching can be ordered as an accessory (→ Page 133 ff.). Detailed assembly instructions→ Page 66 ff. Endress+Hauser...
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Depending on the application, e.g. with lined or ungrounded pipes (→ Page 66 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential matching. Ground disks can be ordered separately as an accessory from Endress+Hauser. → Page 30 "...
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20 x M 24 PN 16 20 x M 27 PN 25 20 x M 33 PN 10 20 x M 24 PN 16 20 x M 30 PN 25 20 x M 33 PN 10 20 x M 27 Endress+Hauser...
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44 x M 52 1108 1003 2000 PN 6 48 x M 39 2000 PN 10 48 x M 45 1047 1092 2000 PN 16 48 x M 56 1324 1261 * Designed acc. to EN 1092-1 (not to DIN 2501) Endress+Hauser...
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12" Class 150 12 x " 14" Class 150 12 x 1" 16" Class 150 16 x 1" 18" Class 150 16 x 1 " 20" Class 150 20 x 1 " 24" Class 150 20 x 1 ¼" Endress+Hauser...
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8 x M 20 Table E 8 x M 20 Table E 12 x M 24 Table E 12 x M 24 Table E 12 x M 24 Table E 16 x M 24 Table E 16 x M 30 Endress+Hauser...
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8 x M 20 Cl.14 8 x M 20 Cl.14 8 x M 20 Cl.14 12 x M 24 Cl.14 12 x M 24 Cl.14 12 x M 24 Cl.14 16 x M 24 Cl.14 16 x M 30 Endress+Hauser...
Ground cable (DN 15 to 600) If necessary, a special ground cable for potential matching can be ordered as an accessory (→ Page 133 ff.). Detailed assembly instructions→ Page 66 ff. Endress+Hauser...
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Depending on the application, e.g. with lined or ungrounded pipes (→ Page 66 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential matching. Ground disks can be ordered separately as an accessory from Endress+Hauser → Page 30 "...
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Risk of measuring electronics overheating. The housing support dissipates heat and its entire surface area must remain uncovered. Make sure that the sensor insulation does not extend past the top of the two sensor half-shells. max. a0004300 Fig. 22: Promag P (high-temperature version): Insulating the pipe Endress+Hauser...
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16 x M 33 PN 10 20 x M 24 PN 16 20 x M 27 PN 25 20 x M 33 PN 10 20 x M 24 PN 16 20 x M 30 PN 25 20 x M 33 Endress+Hauser...
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12" Class 150 12 x 7/8" 14" Class 150 12 x 1" 16" Class 150 16 x 1" 18" Class 150 16 x 1 1/8" 20" Class 150 20 x 1 1/8" 24" Class 150 20 x 1 1/4" Endress+Hauser...
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Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] PTFE Table E 4 x M 12 Table E 4 x M 16 Promag P AS 4087 Screws Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] PTFE Cl.14 4 x M 16 Endress+Hauser...
The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory. → Page 133 DN 2...25...
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• Ground rings can be ordered separately from Endress+Hauser as accessories (→ Page 133). When placing the order, make certain that the ground rings are compatible with the material used for the electrodes.
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Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from Endress+Hauser as an accessory. → Page 133 Loosen the screws on the process connection flange and remove the sensor including the seal from the piping.
Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction). Lower the housing into position. Retighten the two securing screws. a0004303 Fig. 26: Turning the transmitter housing (stainless steel field housing) Endress+Hauser...
Turn the display to the desired position (max. 4 x 45° in both directions), and reset it onto the electronics compartment cover plate. Screw the cover of the electronics compartment firmly back onto the transmitter housing. 4 x 45° a0001892 Fig. 27: Turning the local display (field housing) Endress+Hauser...
– Screw head: max. Ø 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing. 35 (1.38) 90 (3.54) 192 (7.56) mm (inch) a0001130 Fig. 28: Mounted directly on the wall Endress+Hauser...
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The assembly should be performed by following the instructions in the diagram. " Caution! If a warm pipe is used for installation, make sure that the housing temperature does not exceed the max. permitted value of +60 °C. a0001132 Fig. 30: Pipe mounting (wall-mount housing) Endress+Hauser...
Outlet run: ≥ 2 x DN Is the measuring device protected against moisture and direct sunlight? Is the sensor adequately protected against vibration (attachment, support)? Acceleration up to 2 g by analogy with IEC 600 68-2-6 → Page 166 Endress+Hauser...
Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. • If you use remote versions, connect sensors only to transmitters that have the same serial number.
Attenuation constant at 39 kHz 3 dB/km 5 dB/km Capacitive asymmetry 2 nF/km 2 nF/km Envelope delay distortion (7.9 to 39 kHz) 1.7 µs/km Shield coverage Max. cable length (incl. spurs >1 m) 1900 m 1200 m * Not specified Endress+Hauser...
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• If the fieldbus is extended with a repeater then the extension must also be terminated at both ends. Further information General information and further notes regarding the wiring are contained in BA034S/04: “Guidelines for planning and commissioning, PROFIBUS DP/PA, field communication.” Endress+Hauser...
(or protective ground) at one end only and to use capacitive coupling to connect all other grounding points. " Caution! The legal EMC requirements are fulfilled only when the cable shield is grounded on both sides! Endress+Hauser...
Insulate the shields of cables that are not connected to eliminate the risk of short-circuits with neighboring cable shields inside the sensor connection housing. Transmitter: Secure the cover (a) on the connection compartment. Sensor: Secure the cover (b) on the connection housing. Endress+Hauser...
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Connecting the remote version of Promag H Connection compartment of wall-mount housing Connection compartment cover of sensor Signal cable Coil current cable n.c. Not connected, insulated cable shields Terminal no.: 6/5 = brown; 7/8 = white; 4 = green; 37 = yellow Endress+Hauser...
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Coil current cable 100* a0002643 a0002644 SENSOR Signal cable Coil current cable 170* 160* ³ 1 a0002646 a0002645 m = Red cable sleeve, Ø 1.0 mm n = White cable sleeve, Ø 0.5 mm * = Stripping for armored cables only Endress+Hauser...
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Signal cable Coil current cable a0002686 a0002684 SENSOR Signal cable Coil current cable ³ 1 a0002647 a0002648 m = Red cable sleeve, Ø 1.0 mm n = White cable sleeve, Ø 0.5 mm * = Stripping for armored cables only Endress+Hauser...
Core jacket Core reinforcement Cable shield Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: • Directly buried cable • Cables endangered by rodents •...
– We recommend that the fieldbus cable not be looped using conventional cable glands. If you later replace even just one measuring device, the bus communication will have to be interrupted. Screw the cover of the connection compartment (a) back onto the transmitter housing. Endress+Hauser...
– that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package) Cable for external termination: Terminal No. 24: +5 V Terminal No. 25: DGND Endress+Hauser...
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– that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package) Signal cable: see Terminal assignment → Page 58 Endress+Hauser...
– the shielding and grounding of the fieldbus cable → Page 52 – that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package) Endress+Hauser...
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• Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new star distributors using 4-channel or 8-channel distribution modules. The device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part.→ Page 132 45.0 mm 150/300 mm (1.766")
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PROFIBUS PA measuring device using a plug-in cable. In such a case, use a metallic plug in which the cable shielding is attached to the plug housing (such as prefabricated cables). Endress+Hauser...
• If the process connections are made of a synthetic material, ground rings have to be used to ensure that potential is matched (→ Page 42). Ground rings can be ordered separately as accessories from Endress+Hauser. → Page 133 Note! For installation in metal pipes, it is advisable to connect the ground terminal of the transmitter housing to the piping.
(see Figure). The ground cable for flange-to-flange connections can be ordered separately as an accessory from Endress+Hauser → Page 133: " Caution! Also, observe company-internal grounding guidelines.
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• Also comply with the regulations applicable to potential-free installation. 6 mm² Cu a0004378 Fig. 41: Potential matching and cathodic protection Isolation transformer Power supply Electrically isolated Endress+Hauser...
Caution! Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters).
PROFIBUS PA→ Page 51 PROFIBUS DP → Page 50 Has the max. length of the spurs been observed in accordance with the PROFIBUS specifications? PROFIBUS PA→ Page 51 → Page 52 Is the fieldbus cable fully shielded and correctly grounded? Endress+Hauser...
Configuration/operating programs (e.g. FieldCare) for operation via PROFIBUS DP/PA Jumper/miniature switches for hardware settings (write protection, device address, address mode) Local display for device operation in the field (option) Configuration/operating program for operating by means of the FXA 193 service interface (e.g. ToF Tool - Fieldtool Package) Endress+Hauser...
– +/- Press and hold down the +/- keys for longer than 3 seconds → Return directly to the HOME position – Cancel data entry Enter key – HOME position → Entry into the function matrix – Save the numerical values you input or settings you change Endress+Hauser...
On measuring devices with installed batching software (F-Chip*) and a suitably configured display line, you can carry out filling processes directly using the local display. You will find a detailed description on → Page 75. *F-CHIP → Page 130 Endress+Hauser...
Display value (DISPLAY_VALUE module) with status BAD = bad a0002320 Output value OUT, Output value OUT, analog input 1 to 2 totalizer 1 to 3 (AI module) with (TOTAL module) status GOOD = with a0004616 a0002325 good status GOOD = good Endress+Hauser...
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UNC = uncertain UNC= unclear Output value OUT, Output value OUT, analog input 1 to 2 totalizer 1 to 3 (AI module) with (TOTAL module) status with status a0004618 a0002329 BAD = bad BAD= bad Endress+Hauser...
After the batch quantity is reached, the “START” or “PRESET” softkeys reappear on the display. +2.5 l +2.5 l +2.5 l 0.0 l 0.0 l 0.0 l 0.0 l STOP HOLD MATRIX START PRESET MATRIX STOP GO ON MATRIX a0004386 Fig. 46: Controlling batching processes using the local display (softkeys) Endress+Hauser...
• If programming is disabled and the OS operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If “0” is entered as the customer's code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.
• Error conditions can be output via the relay outputs or the fieldbus communication. • If an error message occurs, an upper or lower signal level for the breakdown information according to NAMUR NE 43 can be output via the current output. Endress+Hauser...
(device driver) files are available to the user for the following operating aids and programs: 5.5.1 FieldCare FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices.
The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the “ToF Tool - Fieldtool Package” software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
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The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the “ToF Tool - Fieldtool Package” software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
Write protection switched on = it is not possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare) Overview of LED states: – Lit continuously → Ready for operation – Not lit → Not ready for operation – Flashing → System or process error present → Page 135 ff. Endress+Hauser...
Miniature switches for setting the device address (illustrated: 1 + 16 + 32 = device address 49) Miniature switches for the address mode (method of addressing): OFF = software addressing via local operation (factory setting) ON = hardware addressing via miniature switches Miniature switches not assigned Endress+Hauser...
A = Factory setting B = Setting at the last transmitter Note! It is generally recommended to use external termination since if a device that is terminated internally is defect, this can result in the failure of the entire segment. Endress+Hauser...
Installation of the I/O board is the reverse of the removal procedure. a0004411 Fig. 52: Configuring the current input with the aid of jumpers (I/O board) Current output Active current output (default) Passive current output Endress+Hauser...
Installation of the I/O board is the reverse of the removal procedure. a0004412 Fig. 53: Configuring relay contacts (NC/NO) on the convertible I/O board (submodule) with the help of jumpers. Configured as NO contact (factory setting, relay 1) Configured as NC contact (factory setting, relay 2) Endress+Hauser...
(The light emitting diode is on the rear of the board for permanent assignment boards): – Lit continuously → Ready for operation – Not lit → Not ready for operation – Flashing → System or process error present → Page 135 ff. Endress+Hauser...
Miniature switches for setting the device address (illustrated: 1 + 16 + 32 = device address 49) Miniature switches for the address mode (method of addressing): OFF = software addressing via local operation (factory setting) ON = hardware addressing via miniature switches Endress+Hauser...
Operation → MEASURING OPERATION → MEASURING OPERATION Normal measuring mode commences as soon as startup completes. Various measured-value and/or status variables (HOME position) appear on the display. Note! If startup fails, an error message indicating the cause is displayed. Endress+Hauser...
Failsafe Mode ➃ Configure another Output? Autom. Configuration of Display? Automatic parameterization ➄ of the display Another ➅ ➆ Batching Pulsating Flow Communication Quick Setup? Carrying out the selected Quick Setup a0004551-en Fig. 56: Quick Setup for fast commissioning Endress+Hauser...
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The existing (selected) settings remain. ➅ The BATCHING QUICK SETUP is only available when the optional software package BATCHING is installed. ➆ The PULSATING FLOW QUICK SETUP is only available if the device has a current output or a pulse/frequency output. Endress+Hauser...
(see the “Description of Device Functions” manual) to suit local process conditions in order to ensure a stable, unvarying output signal: • Measuring system damping: “FLOW DAMPING” function → increase the value • Current output damping: “TIME CONSTANT” function → increase the value Endress+Hauser...
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• The display returns to the cell QUICK SETUP PULSATING FLOW (1003) if you press the Q key combination during parameter interrogation. • You can call up the Setup menu either directly from the “COMMISSIONING” Quick Setup menu or manually by means of the function QUICK SETUP PULSATING FLOW (1003). Endress+Hauser...
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PRESSURE SHOCK SUPPRESSION ▼ Back to the HOME position: → Press and hold down the X key for longer than three seconds or → Repeatedly press and release the X key → Exit the function matrix step by step Endress+Hauser...
Note! This function is only available when the additional “batching” software is installed in the measuring device (order option). You can order this software from Endress+Hauser as an accessory at a later date. → Page 132 This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be modified and configured for batching operation.
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ASSIGN (Multiplex information line) ▼ Back to the HOME position: → Press and hold down the X key for longer than three seconds or → Repeatedly press and release the X key → Exit the function matrix step by step Endress+Hauser...
PROFILE-GSD → The measuring device is operated in the PROFIBUS Profile mode. Factory setting: MANUFACT. SPEC. Note! For PROFIBUS network configuration, make sure that the right device master file (GSD file) of the measuring device is used for the selected operating mode:→ Page 106 Endress+Hauser...
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▼ Back to the HOME position: → Press and hold down the X key for longer than three seconds or → Repeatedly press and release the X key = Exit the function matrix step by step Endress+Hauser...
• After commissioning, the current measuring point parameters can be saved to the T-DAT as a backup. • If the transmitter is replaced for some reason, the data from the T-DAT can be loaded into the device memory of the new transmitter (EEPROM). Endress+Hauser...
PROFIBUS master (Class 1). Changed system units of the measured variables are not transmitted to the PROFIBUS master (Class 1) until the SET UNITS option is activated in the function BASIC FUNCTION (G) → PROFIBUS DP (GBA) → OPERATION (614) → UNIT TO BUS (6141). Endress+Hauser...
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PROFIBUS master (Class 1) as a totalizer value: a. Select BASIC FUNCTION (G) → PROFIBUS DP (GBA) → TOTALIZER (613) → SELECT TOTALIZER (6130). b. Select the option TOTALIZER 1. c. Go to the function CHANNEL (6133). Endress+Hauser...
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For PROFIBUS network configuration, make sure that the right device master file (GSD file) of the measuring device is used for the selected operating mode:→ Page 106 ff. Configuration of cyclic data transmission in the PROFIBUS master: A detailed description of the cyclic data transmission is contained on → Page 110 ff. Endress+Hauser...
BASIC FUNCTION (G) → SYSTEM PARAMETER (GLA) → CONFIGURATION (660) → MEASURING MODE (6601) → Selection of one of the following options: – UNIDIRECTIONAL (factory setting) = only the positive flow portions – BIDIRECTIONAL = the positive and negative flow components Endress+Hauser...
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For PROFIBUS network configuration, make sure that the right device master file (GSD file) of the measuring device is used for the selected operating mode:→ Page 106 ff. Configuration of cyclic data transmission in the PROFIBUS master: A detailed description of the cyclic data transmission is contained on → Page 110 ff. Endress+Hauser...
PROFIBUS PA 1527 (Hex) Extended Format EH_1527.200 EH_1527_d.bmp/.dib (recommended): EH3x1527.gsd EH_1527_n.bmp/.dib Standard Format: EH3_1527.gsd EH_1527_s.bmp/.dib How to acquire: • Internet (Endress+Hauser) → www.endress.de (→ Download → Software → Drivers) • CD-ROM with all GSD files for Endress+Hauser devices → Order No.: 56003894 Endress+Hauser...
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Proline Promag 53 PROFIBUS DP/PA Commissioning Contents of the downloadfile from the Internet and the CD-ROM: • All Endress+Hauser GSD files (standard and extended format) • Endress+Hauser type files • Endress+Hauser bitmap files • Useful information relating to the devices PROFIBUS Profile GSD file: The function scope of the profile GSD file is defined by the PROFIBUS Profile Specification 3.0.
(input and output data) must be performed in the next step. This can be done directly by means of the configuration software. A detailed description of the modules supported by the measuring device as follows: PROFIBUS DP → Page 110 ff. PROFIBUS PA→ Page 120 ff. Endress+Hauser...
The number of writes to the EEPROM is technically restricted to a maximum of 1 million. Attention must be paid to this limit since, if exceeded, it results in data loss and measuring device failure. For this reason, avoid constantly writing nonvolatile device parameters via the PROFIBUS! Endress+Hauser...
(see following table). Gaps between configured modules have to be assigned the EMPTY_MODULE module. To optimize the data throughput rate of the PROFIBUS network, it is recommended to only configure modules that are processed in the PROFIBUS master system. Endress+Hauser...
Further information on the device status → Page 137 Input data Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 measured variable (IEEE 754 floating point number) Status Endress+Hauser...
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754 standard. The fifth byte contains standardized status information corresponding to the totalizer value. Further information on the device status → Page 137 Input data Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Totalizer value (IEEE 754 floating point number) Status Endress+Hauser...
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The control variable does not have to be changed to 0 again to restart totalizing. Stopping totalizing is controlled in the SETTOT_MODETOT_TOTAL module via the MODETOT function. → Page 114 TOTAL function For a description of the TOTAL function, refer to TOTAL module → Page 112 Endress+Hauser...
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If the aggregated total of the totalizer should constantly retain the value 0, the MODETOT function must first be set to 3 (= totalizing is stopped) and then the SETTOT function must be set to 1 (= reset the totalizer). Endress+Hauser...
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0 → 42: Interrupt (pause) batching 0 → 43: Continue batching 0 → 44: Reset the fault message (affects the following batching fault messages: # 471, 472, 473, 474) 0 → 46: Reset batching counter and total batching quantity to 0 Endress+Hauser...
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Device Functions” manual, which is a separate part of this Operating Manual. Output data Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Batch quantity (IEEE 754 floating point Status number) Note! The status is not evaluated by the device. Endress+Hauser...
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Gaps between configured modules have to be assigned the EMPTY_MODULE module. For a more detailed description, see → Page 111 Endress+Hauser...
TOTAL → output variable = volume flow (factory setting) SETTOT_MODETOT_TOTAL SETTOT → totalizer control MODETOT → totalizer configuration Analog Input function block 2 Output variable → mass flow (factory setting) DISPLAY_VALUE Value for local display CONTROL_BLOCK Control of device functions BATCHING_QUANTITY Batching quantity BATCHING_FIX_COMP_QUANTITY Fixed correction quantity Endress+Hauser...
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Analog Input function block 1 Output variable → volume flow (factory setting) Totalizer function block 1 TOTAL TOTAL → output variable = volume flow (factory setting) EMPTY_MODULE Empty EMPTY_MODULE Empty EMPTY_MODULE Empty EMPTY_MODULE Empty CONTROL_BLOCK Control of device functions Endress+Hauser...
(see following table). Gaps between configured modules have to be assigned the EMPTY_MODULE module. To optimize the data throughput rate of the PROFIBUS network, it is recommended to only configure modules that are processed in the PROFIBUS master system. Endress+Hauser...
Further information on the device status → Page 137 Input data Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 measured variable (IEEE 754 floating point number) Status Endress+Hauser...
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Totalizer value/measured variable ID for CHANNEL function VOLUME FLOW MASS FLOW Factory setting Module Totalizer Totalizer value/ Unit ID for CHANNEL function block Measured variable function TOTAL (slot 2) VOLUME FLOW TOTAL (slot 3) VOLUME FLOW TOTAL (slot 4) VOLUME FLOW Endress+Hauser...
For the calculation of the positive and negative flow portions (control variable 0) or the negative flow portions only (control variable 2) to be carried out correctly, the option BIDIRECTIONAL must be active in the MEASURING MODE (6601) function. Endress+Hauser...
Module Control variables 0 → 2: Positive zero return ON 0 → 3: Positive zero return OFF 0 → 8: UNIDIRECTIONAL measuring mode CONTROL_BLOCK 0 → 9: BIDIRECTIONAL measuring mode 0 → 24: Run SET UNIT TO BUS function Endress+Hauser...
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Gaps between configured modules have to be assigned the EMPTY_MODULE module. For a more detailed description, see → Page 121 Endress+Hauser...
Totalizer function block 3 TOTAL → output variable = volume flow (factory setting) SETTOT_MODETOT_TOTAL SETTOT → totalizer control MODETOT → totalizer configuration Analog Input function block 2 Output variable → mass flow DISPLAY_VALUE Value for local display CONTROL_BLOCK Control of device functions Endress+Hauser...
If programming is incorrect, this maximum number can be reached quickly, drastically reducing a device's service life. Note! The memory module of the measuring device is designed for one million write operations. Endress+Hauser...
• ADJUSTMENT FULL = EMPTY The adjustment values for empty pipe and full pipe are identical. In such cases, the empty-pipe/ full-pipe adjustment must be repeated! • ADJUSTMENT NOT OK Adjustment is not possible because the fluid’s conductivity is out of range. Endress+Hauser...
6.10 Data storage device (HistoROM), F-CHIP At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data is stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.
The seals of the Promag H sensor must be replaced cyclically, particularly in the case of molded seals (aseptic version). The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals (accessories)→ Page 133 Endress+Hauser...
Accessories Proline Promag 53 PROFIBUS DP/PA Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order code of your choice. Device-specific accessories...
DK5HS - * * * sensor. Wall-mounting kit for Wall-mounting kit for the Promag H sensor. DK5HM - * * Promag H Welding jig for Promag H Weld nipples as process connection: DK5HW - * * * Welding jig for installation in pipes. Endress+Hauser...
– Service functions – Visualization of process data – Troubleshooting – Access to the verification data and updating the software of the “Fieldcheck” flow simulator Contact your Endress+Hauser representative for more information. Fieldcheck Tester/simulator for testing flowmeters in the field. 50098801 When used in conjunction with the “ToF Tool - Fieldtool...
Supply voltage Transmitter Check device fuse → Page 156 Device fuse 85 to 260 V AC: 0.8 A slow-blow / 250 V 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V Endress+Hauser...
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System or process errors which occur during commissioning or operation can also be displayed in the manufacturer- specific device controls using the FieldCare operating program. ▼ Other error (without error message) Diagnosis and rectification → Page 148 Other errors are present Endress+Hauser...
Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser. → Page 159 Always enclose a duly completed “Declaration of contamination” form. You will find a preprinted blank of this form at the back of this manual.
(RAM) of the processor. Remedy: Replace the amplifier board.→ Page 152 ff. S: AMP HW EEPROM 0x0F Device Failure Constant Amplifier EEPROM Cause: $: # 011 failure Amplifier with faulty EEPROM Remedy: Replace the amplifier board.→ Page 152 ff. Endress+Hauser...
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2. T-DAT is not plugged into the amplifier board (missing). Remedy: 1. Replace the T-DAT.→ Page 150 ff. Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 2. Plug the T-DAT onto the amplifier board. Endress+Hauser...
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Remedy: Module with lower software version has either to be updated by “ToF Tool - Fieldtool Package” with the required software version or the module has to be replaced. → Page 150 ff. Endress+Hauser...
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2. Remote version: Switch off power supply and check wiring of terminals 41/42. → Page 53 ff. 3. Switch off the power supply and check the connectors of the coil cable. 4. Replace measuring electronics boards if necessary. → Page 152 Endress+Hauser...
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!: # 355 to 358 0x55 Unit Range Range Frequency output: The actual value for the flow lies 0x56 Violation High outside the set limits. Remedy: 1. Change the upper or lower limit setting, as applicable. 2. Increase or reduce flow, as applicable. Endress+Hauser...
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P: HOLD BATCHING 0x80 GOOD O.K. O.K. Batch hold Cause: !: # 572 Batching has been interrupted (valves are closed) Remedy: Using either: • PROFIBUS DP/PA • Local display: – Continue batching with “GO ON”. – Interrupt batching with “STOP”. Endress+Hauser...
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Simulated O.K. Simulation Cause: !: # 692 0x61 Value measured value Simulation of the measured value is active. 0x62 (manually High active Remedy: specified Switch off simulation. value) Access: SUPERVISION → SYSTEM → OPERATION → SIM. MEASURAND (→ OFF) Endress+Hauser...
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S: DEV. TEST ACT. 0x60 UNCERTAIN Simulated O.K. Device test via Cause: !: # 698 0x61 Value Fieldcheck active The measuring device is being checked on site via 0x62 (manually High the test and simulation device. specified value) Endress+Hauser...
0x00 Non specific O.K. Batch Time Cause: $: # 471 0x01 (uncertain The maximum permitted batching time was exceeded. 0x02 status) High Remedy: 1. Increase flow rate. 2. Check valve (opening). 3. Adjust time setting to changed batch quantity. Endress+Hauser...
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No measures required (if necessary prepare to replace container). P: MAX. FLOW RATE 0x00 Non specific O.K. Flow Rate Cause: !: # 474 0x01 (uncertain Maximum flow value entered is 0x02 status) High exceeded. Remedy: Reduce the flow value. Endress+Hauser...
The following options are available for tackling problems of this nature: other fault not described above has • Request the services of an Endress+Hauser service technician occurred. If you contact our service organization to have a service technician sent out, please be ready to quote the following...
In the event of a fault or power supply failure: Relay → deenergized Relay output No effect on relay output The “Description of Device Functions” manual contains detailed information on relay switching response for various configurations such as error message, flow direction, EPD, limit value, etc. → Page 137 PROFIBUS Endress+Hauser...
Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate. → Page 11 Spare parts are shipped as sets comprising the following parts: •...
• When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. " Caution! Use only original Endress+Hauser parts. Installing and removing the circuit boards → Fig. 71: Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: –...
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Power unit board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) S-DAT (sensor data storage device) T-DAT (transmitter data storage device) I/O board (flexible assignment) F-CHIP (function chip for optional software) Pluggable sub-modules (current, pulse/frequency and relay output) Endress+Hauser...
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Operating Manual. " Caution! Use only original Endress+Hauser parts. Installing and removing the circuit boards → Fig. 72: Wall-mount housing Remove the screws and open the hinged cover (1) of the housing. Remove the screws securing the electronics module (2). Then push up electronics module and pull it as far as possible out of the wall-mount housing.
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Power unit board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) S-DAT (sensor data storage device) T-DAT (transmitter data storage device) I/O board (flexible assignment) F-CHIP (function chip for optional software) Pluggable sub-modules (current, pulse/frequency and relay output) Endress+Hauser...
– Power supply 85 to 260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. a0001148 Fig. 73: Replacing the device fuse on the power unit board Protective cap...
DN 1200...2000 DN 350...1050 a0004447 Fig. 74: Apparatus for replacing exchangeable measuring electrodes Allen screw Handle Electrode cable Knurled nut (locknut) Measuring electrode Stop cock Retaining cylinder Locking pin (for handle) Ball valve housing Seal (retaining cylinder) Coil spring Endress+Hauser...
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This is essential to ensure correct electrical contact and correct measuring signals. Remove the old electrode and insert the new Reinstall the cover and tighten the Allen screw (1). electrode. Replacement electrodes can be ordered separately from Endress+Hauser. Endress+Hauser...
Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/ 155/EEC.
As of this software version, a new device master file (GSD) must be used when replacing the device! 03.2002 Amplifier: Software expansion: 1.03.XX – Communication software can be updated via Communication module: service protocol 2.00.01 07.2001 Com. module: 1.01.00 Software adjustment 06.2001 Amplifier: 1.02.00 Software adjustment Endress+Hauser...
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Proline Promag 53 PROFIBUS DP/PA Troubleshooting Date Software version Changes to software Operating Manual 04.2001 Com. module: 1.00.00 Original software 50099247/04.01 09.2000 Amplifier: 1.01.01 Software adjustment 08.2000 Amplifier: 1.01.00 Software enhancement (functional adaptations) 04.2000 Amplifier: 1.00.00 Original software Endress+Hauser...
Typically v = 0.01 to 10 m/s with the specified measuring accuracy Operable flow range Over 1000 : 1 Input signal Status input (auxiliary input): U = 3 to 30 V DC, R = 3 kΩ, galvanically isolated. Switch level: ±3 to ±30 VDC, independent of polarity Endress+Hauser...
Normally closed (NC or break) or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated. Low flow cut off Switch points for low flow cut off are selectable. Endress+Hauser...
• EEPROM or T-DAT saves measuring system data if power supply fails • S-DAT: exchangeable data storage device which stores the data of the sensor (nominal diameter, serial number, calibration factor, zero point, etc.) → Page 65 ff. Potential matching Endress+Hauser...
Outlet run: typically ≥ 2 x DN Length of connecting cable For the remote version, the permissible cable length L depends on the conductivity of the medium. → Page 27 A minimum conductivity of 20 µS/cm is required for measuring demineralized water. Endress+Hauser...
The permissible temperature depends on the lining of the measuring tube: • –40 to +130 °C for PTFE (DN 15 to 600), restrictions → see diagrams • –20 to +180 °C for PFA (DN 25 to 200), restrictions → see diagrams Endress+Hauser...
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Remote versions Promag P (with PFA or PTFE lining) Ambient temperature Fluid temperature High-temperature version with insulation ➀ – – Temperature range from 10 to 40 °C only applies to stainless steel flanges Promag H Sensor: DN 2 to 100: –20 to +150 °C Endress+Hauser...
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Limit values for abs. pressure [mbar] at various fluid temperatures [mm] [inch] 25 °C 50 °C 80° C 100 °C 130 °C 150 °C 180 °C 25 to 1000 1 to 40" Polyurethane 65 to 2000 3 to 78" Hard rubber Endress+Hauser...
The dimensions and lengths of the sensor and transmitter are contained in the separate documentation “Technical information” for the respective measuring device, which you can download in PDF format at www.endress.com. A list of the available “Technical information” documents is contained in the “Supplementary documentation” section → Page 176. Endress+Hauser...
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4600 4598 2000 2800 2798 Transmitter (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) * For flanges according to AS, only DN 80, 100, 150 to 400, 500 and 600 are available. Endress+Hauser...
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Remote version (without cable) [mm] [inch] Sensor Wall-mount housing " " " ½" 1" 1 ½" 2" 2 ½" 3" 19.0 17.0 4" 18.5 16.5 Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) Endress+Hauser...
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– (DN 25) A105 or RSt37-2 (S235JRG2) – (DN 50) A105 or St44-2 (S275JR) • AS 4087: A105 or St44-2 (S275JR) Ground disks: 1.4435/316L or Alloy C-22 Electrodes: 1.4435, platinum/rhodium 80/20 or Alloy C-22, tantalum Seals: as per DIN EN 1514-1 Endress+Hauser...
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Flange connection: EN 1092-1 (DIN 2501); DN 65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1, ANSI, AWWA, JIS and AS Promag P Flange connection: EN 1092-1 (DIN 2501); DN 65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1, ANSI, JIS and AS Endress+Hauser...
• Eastern Europe and Scandinavia (EES): English, Russian, Polish, Norwegian, Finnish, Swedish and Czech. • South and east Asia (SEA): English, Japanese, Indonesian • China (CN): English, Chinese Note! You can change the language group via the operating program “ToF Tool - Fieldtool Package”. Endress+Hauser...
CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system complies with the EMC requirements of the “Australian Communications Authority (ACA)”.
The Endress+Hauser service organization can provide detailed ordering information and information on the order codes on request. 10.1.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor.→ Page 132 Note! The Endress+Hauser service organization can provide detailed information on request.
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Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
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