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Supra Linea Inclined Platform Lift
Installation Manual
INS-RPSP-EN-05

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  • Page 1 Supra Linea Inclined Platform Lift Installation Manual INS-RPSP-EN-05...
  • Page 2 INS-RPSP-EN-05 Installation Manual – RPSP Date of publication: CE Edition: Rev 05 – May 2014 Manufacturer: ThyssenKrupp Encasa srl Via S. Cannizzaro, 2 - 56121 Pisa - Italy E-mail: info@encasa.it Website: www.encasa.it...

  • Page 3: Table Of Contents

    INS-RPSP-EN-05 Installation Manual – RPSP Contents 1 General Information ............................3 1.1 Requirements ................................3 1.2 Delivery Package ................................ 3 2 Illustration of components ..........................4 2.1 System overview ................................. 4 2.2 Electrical connections layout ............................12 3 Preliminary Activities ..........................14 3.1 List of equipment and consumables needed ........................

  • Page 4: General Information

    INS-RPSP-EN-05 Installation Manual – RPSP General Information 1.1 Requirements Before using the machine, carefully read and understand ALL the instructions given in this manual. Failure to comply with these instructions may lead to danger or unsatisfactory function. The manufacture will not be held liable for any problems, breakages or incidents due to failure to comply or apply the instructions given in this manual.

  • Page 5: Illustration Of Components

    INS-RPSP-EN-05 Installation Manual – RPSP 2 Illustration of components The presence of some components may vary based on the intended market and on current standards. 2.1 System overview Fig. 1 – System view 1. Lower carriage 2. Machine body 3. Platform 4.
  • Page 6 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 2 - General exploded view...
  • Page 7 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 3 - Register exploded view...
  • Page 8 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 4 - View of the guide...
  • Page 9 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 5 - Machine body...
  • Page 10 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 6 – Drive Unit ATTENTION! The Gear Motor Unit (detail 18) CANNOT be uncoupled. ATTENTION! The Motor Casing (detail 20) is required for outside installations.
  • Page 11 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 7 - Platform Fig. 8 - Lateral Motorized Flap (SML)
  • Page 12 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 9 - Frame crush-proofing Fig. 10 - Anti-impact...

  • Page 13: Electrical Connections Layout

    INS-RPSP-EN-05 Installation Manual – RPSP 2.2 Electrical connections layout Fig. 11 - Single-phase electrical motor connections...
  • Page 14 INS-RPSP-EN-05 Installation Manual – RPSP Fig. 12 - Three-phase electrical motor connections...

  • Page 15: Preliminary Activities

    INS-RPSP-EN-05 Installation Manual – RPSP 3 Preliminary Activities 3.1 List of equipment and consumables needed Shown below is a list of equipment recommended for installing the inclined platform lift and its track..  Open-closed wrenches: o 1 size 8 wrench...

  • Page 16: Installation Kit - Special Equipment

    INS-RPSP-EN-05 Installation Manual – RPSP 3.2 Installation kit – Special equipment For fast and efficient installation, ThyssenKrupp Encasa provides an INSTALLATION KIT that includes the following special equipment:  Special starter unit for power the electric motor and move the traction unit ...

  • Page 17: Installation

    INS-RPSP-EN-05 Installation Manual – RPSP 4 Installation 4.1 Rail assembly WARNING! For correct rail installation, you must refer to the measurements given on the order diagram attached to each system. The different heights of stanchions to use are listed in the drawing. The height of the stanchion is shown under the floor rest plate.

  • Page 18: Guide Installation With Floor Mounting

    INS-RPSP-EN-05 Installation Manual – RPSP 4.1.1 Guide installation with floor mounting Fig. 14 – Stanchion mounting sequence...
  • Page 19 INS-RPSP-EN-05 Installation Manual – RPSP  Remove the guide from the packaging and place it near the stairs. Do not destroy the packaging – it could be useful for preventing scratches during the operation.  Position the rail, using the figures...
  • Page 20 INS-RPSP-EN-05 Installation Manual – RPSP  Using pencil plumb line (alternatively a stanchion as a line and a level or a very long level can be used), mark the position of the upper and lower holes for the stanchions just positioned (Fig.
  • Page 21 INS-RPSP-EN-05 Installation Manual – RPSP  With reference to Fig. 14 – fase1 (and the assembly sequence shown in that figure) fix the register to the guide by Stanchion the bushing, the M8 screw and the (the dashed arrow special nut provided (register illustrated shows the direction in Fig.
  • Page 22 INS-RPSP-EN-05 Installation Manual – RPSP  Place the guide on the wall in the correct position and begin to fix the ground mountings. Fig. 21 – Fixing the stanchion to the ground Tip: the shortest stanchion (the one that comes down low) can be moved a few centimeters with respect to the position shown on the drawing, to prevent the interference with the end-run cam.

  • Page 23: Guide To Be Installed With Toggle Bolts (Perforated Guide)

    INS-RPSP-EN-05 Installation Manual – RPSP 4.1.2 Guide to be installed with toggle bolts (perforated guide) The wall anchoring guide is different from the others in that it is perforated along its entire length. The hole dimensions are 19 mm. The installation diagram shows the positions of the guide installation preparation holes and the auxiliary setup dimensions (Fig.

  • Page 24: Extra Anchoring On Top

    INS-RPSP-EN-05 Installation Manual – RPSP 4.1.3 Extra anchoring on top The extra wall anchoring can be mounted after connecting all the stanchions to the guide. The correct assembly order is as follows:  Bring the guide to the wall (make sure it is in the correct position) ...

  • Page 25: Special Anchor Bolts

    INS-RPSP-EN-05 Installation Manual – RPSP 4.1.4 Special anchor bolts Special anchor bolts can be supplied in addition to or in place of other previously mentioned bolts. Instructions for each type will be supplied as necessary. 4.1.5 Rail junction  Insert the pins into the 2 holes upside and downside on the same extremity of the rail to be joined.

  • Page 26: Guide Assembly Diagram

    INS-RPSP-EN-05 Installation Manual – RPSP 4.1.6 Guide assembly diagram After fixing the guide, measure mount angle α and write it in the space provided in figure. Fig. 25 – Rail Assembly Diagram...

  • Page 27: Assembly

    INS-RPSP-EN-05 Installation Manual – RPSP 4.2 Assembly The machine is usually supplied pre-assembled and ready for installation on the track at the gradation indicated in the installation drawing. The Motor Carriage can always be removed from the Frame-Lift Unit to facilitate installation.

  • Page 28: Drive Unit Adjustment

    INS-RPSP-EN-05 Installation Manual – RPSP 4.2.2 Drive Unit adjustment Attention! If the machine is equipped with a side mobile slide, this device can be removed to make Traction Unit uncoupling from the Frame easier. See chapter 5.8 Attention! Be careful of all platform movements whenever working with a manual platform as it could close suddenly.
  • Page 29 INS-RPSP-EN-05 Installation Manual – RPSP  Slowly place the unit to the ground with the rear cover touching the floor taking care not to damage the parts.  Staying in the front part of the machine (platform side), disconnect the Motor Unit from the Frame,...
  • Page 30 INS-RPSP-EN-05 Installation Manual – RPSP Caution! Use the special handle to help supporting the object.  Take the Drive Unit (on the ground) and insert it slowly onto the high end of the guide; move motor unit-rear casing structure until the motor pinion is locked on the rack.
  • Page 31 INS-RPSP-EN-05 Installation Manual – RPSP  The moveable part of the guide must have a special 4mm external diameter pin for joining.  Insert the pin as shown in the figure. The knurled part of the pin must disappear inside its housing.

  • Page 32: Frame

    “widen” the terminal parts of the chassis to ease positioning. 4.2.4 Frame Crush-Proofing  To mount the crush-proofing move the machine from low stop.  Close the platform and access the lower part of the frame.  Remove the self-supporting support.  With reference to figure, connect the support (part 4) to the frame using the screws (part 9).

  • Page 33: Wiring Outside The Inclined Platform Lift

    Single-phase version: insert the clamp marked M1 of the chain cable in to the M1 clamp fitted on the PowerBoard D-142-1. o Three-phase: insert the M1 marked clamp of the chain cable in to the M1 clamp of the access terminal board.

  • Page 34: Wiring Inside The Inclined Platform Lift

    INS-RPSP-EN-05 Installation Manual – RPSP 4.4 Wiring inside the Inclined Platform Lift 4.4.1 Mainboard DC/DC Vin = 30V DC switching converter (not adjusted) Volts Buzzer = 24Vdc Fig. 40 – Mainboard Mainboard D-199 manages all lift automatisms. The machine can be right or left depending on the type of installation.
  • Page 35 INS-RPSP-EN-05 Installation Manual – RPSP Special configurations Every time the machine is powered, the mainboard emits a few acoustic signals to identify the set configuration. Below you can find a table of possible configurations. These configurations can be changed during installation using one or more configuration wirings ("tools").

  • Page 36: Radio Receiver (Rfpcb)

    INS-RPSP-EN-05 Installation Manual – RPSP 4.4.2 Radio receiver (RFPcb) Jumper LED D17 LED D16 LED D19 LED D18 Selector S1 LED D14 LED D15 LED D13 LED D10 LED D12 LED D11 Fig. 43 – RFPcb Main characteristics:  Frequency 433 Mhz ...
  • Page 37 INS-RPSP-EN-05 Installation Manual – RPSP Calibration of radio receiver Warning! The radio receiver is calibrated in the factory. Only alter if absolutely necessary, and carry out the following actions carefully evaluating any risks introduced in using the system. Components description...

  • Page 38: Onboard Alarm

    INS-RPSP-EN-05 Installation Manual – RPSP LED D14 If the operation has been performed correctly, the D14 LED will light up on the board. Fig. 48 – Switching ON of D14.  Take the remote control (TX module) to the maximum distance desired and push any of the commands, ascend or descend (the D14 led will switch off).

  • Page 39: Covers Fixing

    INS-RPSP-EN-05 Installation Manual – RPSP 4.5 Covers fixing Fix the covers to the machine by M6x16 screws  provided.  Once attached, secure the attachment using by the auto-thread M3 screws to be positioned as shown in the next figures.

  • Page 40: Call Devices

    INS-RPSP-EN-05 Installation Manual – RPSP 4.6 Call devices The machine is equipped with two radio call devices. Open the call boxes and position them on the wall or a part of it with the dowels provided. The call boxes must be positioned at the two ends of the guide.

  • Page 41: Adjustments, Checks And Safety

    INS-RPSP-EN-05 Installation Manual – RPSP 5 Adjustments, checks and safety 5.1 Mechanical Stop on the track Fig. 56 – Mechanical Stops on the track The mechanical stop at the bottom of the track is supplied pre-assembled onto the track itself.

  • Page 42: Adjusting The Stop Position

    INS-RPSP-EN-05 Installation Manual – RPSP 5.2 Adjusting the stop position The machine is equipped with two adjustable stop points. Proceed as follows before applying them. Bring the machine to where you want it to stop. Check from the table according to the guide’s angle of inclination where the stop points should be.

  • Page 43: Adjusting The Platform's Horizontal Alignment

    INS-RPSP-EN-05 Installation Manual – RPSP 5.3 Adjusting the platform’s horizontal alignment Electronic device Stop Point Screw Load Cell Fig. 58 – Horizontal alignment / Load control device Without load control device The horizontality of the platform is factory set, but can be corrected by means of the screw on the lower part of the "frame"...

  • Page 44: Load Control Device Calibration (Optional)

    INS-RPSP-EN-05 Installation Manual – RPSP 5.3.1 Load control device calibration (optional) This device prevents use of the machine whenever any load on the platform exceeds the set capacity. The load control kit has been installed during production. No mechanical/electronic component assembly or adjustment operations are necessary.

  • Page 45: Safety Bar Levelling Adjustment

    INS-RPSP-EN-05 Installation Manual – RPSP 5.4 Safety bar levelling adjustment After having levelled the platform, (the platform closing angle may be set at 89° for every size platform following the methods described in the installation manual), open it and verify that both safety rail arms are aligned with 1°-2°...

  • Page 46: Electromechanical Stop-Clutch Adjustment

    INS-RPSP-EN-05 Installation Manual – RPSP 3. Using the two ferrules, adjust the position of the safety rail arms, setting them at an upward inclination of 1°- 2° compared to the horizontal. 4. Perform the adjustment and tighten the ferrules with a punch.
  • Page 47 INS-RPSP-EN-05 Installation Manual – RPSP 2. Adjust the upper stop point for the actuators leaving a small gap of 2-3 mm, which should come about with the sliding of the clutch on the linkage rod. Fig. 64 – Clutch adjustment check 3.

  • Page 48: Flap Adjustment

    INS-RPSP-EN-05 Installation Manual – RPSP 4. Perform a couple of cycles of the safety rail arm movements and if necessary tighten the clutch bolt again slightly (make the adjustment turning the bolt ¼ turn at a time). 5. Perform the adjustment as previously for both safety rail arms and perform a series of cycles to test their proper movement and alignment.

  • Page 49: Adjustment Of The Electromechanical (Rem) Safety Stop Clutch

    INS-RPSP-EN-05 Installation Manual – RPSP HIGHEST END POSITION INTERMEDIATE POSITION Fig. 68 – Flap adjustment 5.7 Adjustment of the electromechanical (REM) safety stop clutch As for the safety rail arms, the adjustment of the REM clutch enables the opening and the closing of the platform,...

  • Page 50: Lateral Motorized Flap (Sml)

    INS-RPSP-EN-05 Installation Manual – RPSP 5.8 Lateral Motorized Flap (SML) It is possible, if necessary, to remove this device and reassemble to facilitate disconnecting the drive unit from the mainframe. To do so, first loosen the nut detail 2 and remove the end from the actuator and replace the nut.

  • Page 51: Inverter (Present On Variable Speed Machines)

    INS-RPSP-EN-05 Installation Manual – RPSP 5.9 Inverter (present on variable speed machines) This component is a frequency converter for asynchronous three-phase motors that manages the acceleration and deceleration ramps. Warning! The machine leaves the factory pre-configured. Do not modify inverter configurations as doing so may cause risk to persons.
  • Page 52 INS-RPSP-EN-05 Installation Manual – RPSP ALTIVAR 12 INVERTER PROGRAMMING This procedure is to be followed only if requested by the diagnostics table. Procedure: 1. Power the panel 2. Upon start-up, the inverter will display "Rdy" status CLI parameter programming a. The display will show “RDY”...
  • Page 53 INS-RPSP-EN-05 Installation Manual – RPSP UFR parameter programming a. The display will show “rdy” b. Press the wheel to enter the menu c. Turn the wheel until the display shows “CONFIG” d. Press the wheel to enter the menu e. Turn the wheel until the display shows “FULL”...

  • Page 54: Final Checks And Verifications

    INS-RPSP-EN-05 Installation Manual – RPSP 6 Final Checks and Verifications All verifications indicated in the end of installation list contained below must be carried out prior to issuance of the machine. The test list in the customer user manual must be filled out and signed by the installer.

  • Page 55: Guide And Anchor Tests

    INS-RPSP-EN-05 Installation Manual – RPSP 6.1 Guide and anchor tests Guide tests have the purpose of verifying stiffness under normal use and resistance to stress caused by safety devices. Any point along the guide must be able to withstand the stiffness test described below: ...

  • Page 56: Speed Limiter And Overspeed Governor Test

    INS-RPSP-EN-05 Installation Manual – RPSP 6.4 Speed limiter and overspeed governor test On at least on section of the guide, safely perform a practical test on the speed limiter and the overspeed governor, inserting the device manually. Check correct operation after reset.
  • Page 57 INS-RPSP-EN-05 Installation Manual – RPSP...
  • Page 58 INS-RPSP-EN-05 Installation Manual – RPSP...
  • Page 59 INS-RPSP-EN-05 Installation Manual – RPSP List of Revisions Rev. Date May 2014 Full revision and new layout...

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