TABLE OF CONTENTS Table of Contents ............. 1 3.9.4. Voltage on three-phase load ........28 3.9.5. Lower voltmeter input scale limit .......28 Preface ..............5 3.9.6. Upper voltmeter input scale limit .......28 3.9.7. Voltmeter input offset ..........29 Warnings and safety .................5 3.9.8.
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3.14.17. ALSTATE alarm status for single-phase loads and 3.20. Analog outputs ..............93 phase 1 of three-phase loads ........71 3.20.1. Types of analog output ..........94 3.14.18. ALSTATE_HB alarm status (phase 2 of two-phase/ 3.20.2. Analog output reference allocation ......95 three-phase loads and phase 3 of three-phase loads) .. 3.20.3.
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Alarms ................138 4.4.1. Generic alarms AL1...AL8 ........138 4.4.2. HB alarm ..............139 4.4.3. HB alarm threshold teach-in function ......139 4.4.4. Heuristic power control ..........140 Using the GFW/GPC-OP keypad ....5.1. Description .................141 5.2. Legend ................141 5.3. Operations ................142 5.3.1. HOME screen ............142 5.3.2.
PREFACE Warnings and safety Gefran always has the latest version of the Instruction Man- ual available for free downloads and in multiple languages Caution! Do not touch the terminals on the device at www.gefran.com. The current manual must be made when it is powered.
Liability disclaimer Although all the information in this document has been Gefran S.p.A. cannot be held in any way liable for damage carefully checked, Gefran S.p.A. cannot be held liable for to persons or property resulting from tampering or use that...
The instrument can be configured and programmed using The Advanced Power Controller is the ideal solution for a keypad (GFW/GPC-OP) or a PC installed with the special applications in heat treatment ovens, autoclaves, glass GF_eXpress application furnaces and dryers.
COMMISSIONING 2.1. Commissioning operations The simplest and safest way to commission GPC Advanced Power Controllers, after connecting the 24 Vdc power sup- ply and a PC to the CPU, is to use the GF_eXpress software and its “SMART CONFIGURATION” function.
Connect the analog and/or serial/fieldbus communica- tion signals. Power the GPC-M module via a 24 Vdc power supply. Once the GPC-M is switched on, the LEDs start turning on and off to indicate CPU initialisation. The following sequence is seen: All 8 LEDs on steadily at the same time for approx.
Configuration and programming of the Advanced Power to correctly set the parameters needed to con- Controller can be performed with a keypad (GFW/GPC-OP) figure the Advanced Power Controller so that it or preferably with a PC installed with the special GF_eX- meets the application requirements.
Single-node, in which GPC behaves as an individual single-phase, two-phase or three-phase controller. • Multi-node, in which GPC behaves as if it were several separate single-phase controllers (max 3). The difference consists in in the way it is used on the appli- cation and the way the parameters are addressed.
(tens + units). The “2” is the address of the variable Ou.P in Multi-node mode. address is read-only. Up to 99 GPC devices can be installed in a serial network, 3.4.2.1. Custom Modbus memory map with a selection of standard node addresses from ‘01’...
The value set (Cod) on the rotary switches corresponds to 1026, i.e., the Modbus address of the first parameter to that of GPC-M; that of the other modules, if present, is in be accessed; sequence (Cod+1 for GPC-E1, Cod+2 for GPC-E2).
MainMenu → Global → Info → Cod 1070 16 bit 02.09 Global Short The parameter shows the identification code of the GPC device, which is set with the hexadecimal rotary switches. 1...99 min...max: 3.6.4. Serial port transmission speed Address GPC-OP...
MainMenu → E2 → Controls → C.E.m_3 4987 03.04.01 The parameter defines what happens to the power delivered from the output of the GPC device when a communication error occurs. Options: 0 = The power delivered is not changed 1 = The power delivered is forced to the value determined by the parameter C.E.P 3.6.7.
Offset Low-pass filter Input Analog input value signal 3 tP.A3 LS.A3, HS.A3 FLt.A3 In.A3 oFS.A3 3.7.2. Types of analog input Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Inputs → Unsigned ■...
The parameter shows the process value of analog input A1 or A2 or A3. min...max: 0.0...100.0 3.8. Measuring load current The Advanced Power Controller is able to measure the GPC model Rated current H.tA current input from the controlled load, whether single-phase GPC 40 40 A 80.0...
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*) limits depend on the current rating of the device Three-phase load Ammeter input Scale limits * Offset Low-pass filter SCR ON L.tA_1, H.tA_1 o.tA_1 Ft.tA_1 phase 1 (L1) GPC-M Filtered input Control output RMS current I.on_1 Ou.P_1 Ld.A_1 Ammeter input Scale limits * Offset Low-pass filter SCR ON L.tA_2, H.tA_2...
3.8.8. Power factor Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Status → CoS.F_1 1740 Float CoS.F MainMenu → E1 → Status → CoS.F_2 2764 16 bit (####.#) 4812 MainMenu → E2 → Status → CoS.F_3 The parameter shows the power factor of the device M or E1 or E2.
3.9. Measuring load voltage The Advanced Power Controller is able to measure the The following diagrams show the processing sequences for RMS voltage value of the controlled load, whether sin- the initial voltage value. gle-phase or three-phase. It can also measure the voltage of a two-phase load.
H.tVL_3 Load voltage * Average Ld.V.t *) with BIPHASE command the value Ld.V_3 is obtained as the average of the values Ld.V_1 and Ld.V_2 3.9.1. RMS load voltage Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node...
The parameter shows the upper limit of the measurement scale used for the TV_LOAD voltage transformer input. The parameter is present if the VLOAD option exists. The upper limit default value depends on the controller model: GPC model Rated voltage H.tVL...
A voltage presence check is active for each phase, which of the three line voltages. switches off the GPC module if it detects incorrect values. For three-phase loads, unbalance diagnostics is provided The following diagrams show the processing sequences of to switch off the load and indicate the fault with LEDs.
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Single-phase load Filtered input Voltme- Scale limits Offset Low-pass filter Generic voltage ter input alarms L.tV, H.tV o.tV Ft.tV I.VF Voltmeter input voltage I.tV Mains frequency FrEq Three-phase load Phase Filtered input 1 line Generic Scale limits Offset Low-pass filter voltage voltmeter L.tV_1, H.tV_1...
3.10.4. Three-phase line unbalance threshold Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description Unsigned Global MainMenu → Global → Controls → Unb.1 R/W ■ 1280 16 bit 07.01.04 Unb.1 Short Unsigned ■ 1281 16 bit 07.01.05 Unb.2...
Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description 1726 16 bit 01.01.07 Global VOLTAGE_STATUS Unsigned The stored bytes contain information about the line voltage status and other operating states of the device. Each bit contains a specific piece of information, as shown in the table.
3.11. Measuring the power on the load and energy consumed The Advanced Power Controller is able to measure the in- The load impedance value of the individual module is also stantaneous active power value on the load and the energy available;...
3.11.1. Power on load Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Status → Ld.P_1 1904 01.02.07 Float32 Ld.P MainMenu → E1 → Status → Ld.P_2 2928 32 bit 01.03.07 (####.#) 4976 01.04.07...
3.11.10. E2 energy consumption meter reset Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → 1139 Bit → BIT_RESET_LDE2_1 BIT_ MainMenu → E1 → Expert → RESET_ 2163 Bit → BIT_RESET_LDE2_2 LDE2 MainMenu →...
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Digital input enable Digital Digital input status function selected Input 1 BIT_STATUS_DIG1 dIG.1 function processing flow by selecting PWM with dIG1 PWM input PWM input PWM input value timeout filter In.Pwm1 PWm.t1 Ft.PWm1 Digital input enable Digital Digital input status function selected BIT_STATUS_DIG2...
3.12.1. Definition of digital input types Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Inputs → Unsigned ■ 1409 16 bit 04:17:05 tP.dIG Global Digital inputs → tP.dIG Short The parameter sets the types of all digital inputs.
HB alarm threshold calibration On leading edge FUSE_OPEN / SHORT_CIRCUIT_CURRENT alarm reset On state Reference calibration of feedback selected by hd.6 for GPC-M On leading edge Reference calibration of feedback selected by hd.6 for GPC-E1 On leading edge Reference calibration of feedback selected by hd.6 for GPC-E2...
3.12.5. PWM input timeout Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Inputs → Float ■ 1380 16 bit 04:17:09 PWm.t1 Global sec. 0.01 Digital inputs → PWm.t1 (####.#) MainMenu → Global → Inputs →...
3.13. Generic alarms AL1 ... AL8 The Advanced Power Controller has 8 alarms (AL1...AL8) Alarms can be configured to be triggered if the reference per module, described as generic, which can take on vari- threshold is exceeded (value read greater than maximum ous functions threshold or less than minimum threshold), or if the thresh- old value is not reached (value read less than maximum...
AL7: Maximum current alarm with active output with time delay. • AL8: Alarm disabled. The minimum and maximum values depend on the current and voltage ratings of the device. 3.13.1. Enable alarms Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu →...
3.13.2. Generic alarm reference variable selection Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Alarms → 1239 05.01.02 AL1...AL8 alarms → AL1 → A1.r_1 MainMenu → E1 → Alarms → Unsigned ■...
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Description The parameter sets the reference variable for the generic alarms AL1...AL8 of modules GPC-M, GPC-E1 and GPC-E2. The alarm and module concerned depend on the address used. The range of valid values and the position of the decimal point for alarm threshold and hysteresis can vary depending on the reference variable chosen for the alarm.
3.13.3. Alarm threshold Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Alarms → 1036 05.01.18 AL1...AL8 alarms → AL1 → AL.1_1 MainMenu → E1 → Alarms → ■ AL.1 2060 16 bit 05.02.18...
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Description The parameter sets the alarm threshold for generic alarms AL1...AL8 of modules GPC-M, GPC-E1 and GPC-E2. The threshold and mod- ule concerned depend on the address used. The default values may depend on the controller model. *) The range of valid values for the threshold and the position of the decimal point may vary according to the reference variable chosen for the alarm Ax.r (with x = 1...8).
05.03.33 AL1...AL8 alarms → AL8 → Hy.8_3 The parameter sets the hysteresis for generic alarms AL1...AL8 of modules GPC-M, GPC-E1 and GPC-E2. The alarm and module con- cerned depend on the address used. *) The range of valid values for the threshold and the position of the decimal point may vary according to the reference variable chosen for the alarm Ax.r (with x = 1...8).
3.13.5. Alarm type Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Alarms → 1430 05.01.10 AL1...AL8 alarms → AL1 → A1.t_1 MainMenu → E1 → Alarms → Unsigned ■ A1.t 2454 16 bit 05.02.10...
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Multi- menu node node Description The parameter sets the alarm type for generic alarms AL1...AL8 of modules GPC-M, GPC-E1 and GPC-E2. The alarm and module con- cerned depend on the address used. Options: Direct (maximum) or Normal or Symmetri- Index...
3.13.6. Direct setting of a direct or reverse alarm Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → 1070 Bit → BIT_AL1_DIR_INV_1 BIT_ MainMenu → E1 → Expert → ■ AL1_ 2094 Bit →...
3.13.7. Direct setting of an absolute or relative alarm Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → 1071 Bit → BIT_AL1_ABS_REL_1 BIT_ AL1_ MainMenu → E1 → Expert → ■...
3.13.8. Direct setting of a normal or symmetrical alarm Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → 1072 Bit → BIT_AL1_NOR_SYM_1 BIT_ AL1_ MainMenu → E1 → Expert → ■...
3.13.9. Direct setting of alarm enabling at startup Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → 1073 BIT_ Bit → BIT_AL1_DISABLE_PWON_1 AL1_ MainMenu → E1 → Expert → ■ 2097 DISA- Bit →...
MainMenu → E2 → Alarms → 4163 05.03.41 AL1...AL8 alarms → AL8 → A8.P_3 The parameter sets the validation power for generic alarms AL1...AL8 of modules GPC-M, GPC-E1 and GPC-E2. The alarm and module concerned depend on the address used. min...max: 0.0...100.0...
MainMenu → E2 → Expert → 4117 Bit → BIT_STATUS_AL8_3 The parameter shows the status of generic alarms AL1...AL8 of modules GPC-M, GPC-E1 and GPC-E2. The alarm and module con- cerned depend on the address used. Options: OFF = Alarm not active ON = Alarm on 81901A “MSW_GPC-40/600A”_03-2021_ENG_page 57...
In standard configuration, the SSR output is associated with the heating control of GPC-M, achieved by modulating the electrical power with the ON/OFF control according to the set cycle time.
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Functional diagram of HB alarm three-phase load Alarm threshold HB.tr_1 Filtered CT ammeter input value with HB alarm status phase 1 output 1 activated I.on_1 Filtered VT voltmeter input value I.VF_1 Alarm threshold HB.tr_2 HB alarm function Hb.F Filtered CT ammeter input value with HB alarm status output 2 activated...
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Functional diagram of HB calibration in ZC - BF - HSC mode Ou.P power in Control output value calibration Ou.P Hb.Pw CT ammeter input CT reading in HB alarm value with output × HB calibration threshold activated Hb.tA A.Hb I.on % HB alarm threshold current read in HB cali-...
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Functional diagram of HB calibration for infrared lamps Control output value HB calibration HB calibration Ou.P Ou.P power with IR lamp with IR lamp 100% Ir.tA.0 Ir.tV.0 CT ammeter input value with output activated HB calibration HB calibration I.on Ou.P power with IR lamp with IR lamp Ir.tA.1...
Bit → BIT_CALIB_HB_3 This bit enables the alarm threshold calibration function for modules GPC-M, GPC-E1 and GPC-E2, depending on the address used. It should be noted that with a three-phase load, a different value can be set for the A.Hb alarm thresholds. In this mode an unbalanced three-phase load can be controlled without problems.
3.14.10. HB calibration with IR lamp (current) Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Alarms → 1782 05.04.08 HB alarm → Ir.tA.0_1 MainMenu → E1 → Alarms → Float ■ Ir.tA.0...
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Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description The parameter sets the HB calibration when using IR lamps. The following table shows the correspondence between acronym and per- centage of conduction current. Acronym Current Ir.tA.0 100 % conduction Ir.tA.1...
Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description The parameter sets the HB calibration when using IR lamps. The following table shows the correspondence between acronym and per- centage of conduction voltage. Acronym Voltage Ir.tV.0 100 % conduction Ir.tV.1...
3.14.17. ALSTATE alarm status for single-phase loads and phase 1 of three-phase loads Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Status → 1536 ALSTATE_1 MainMenu → E1 → Status → 2560...
3.15.2. SSR_SHORT update frequency Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Alarms → Unsigned ■ 1685 16 bit 05.07.03 dG.t Global sec. PF alarms → dG.t Short The parameter sets the update frequency for the SSR_SHORT alarm, which corresponds to the delay time for activation of the alarm.
3.16. Thermal protection alarms Each SSR power module of the Advanced Power Controller The In.Ntc.SSR.Max1 and In.Ntc.AIR.Max1 temperatures has: can be reset with a command. • a temperature sensor for the internal heat sink; • two additional temperature sensors connected to the The OVER_HEAT alarm is activated when at least one of LINE and LOAD terminals;...
3.16.1. SSR heat sink temperature value Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → 1679 Status → In.Ntc.SSR_1 MainMenu → E1 → Expert → In.Ntc. Float 2703 16 bit °C Status →...
Max2 MainMenu → E2 → Expert → 4425 Status → In.Ntc.AIR.Max2_3 The parameter shows the maximum temperature of the power board shown by the air temperature sensor of GPC-M, GPC-E1 and GPC-E2. The differences are: • In.Ntc.AIR.Max1 shows the maximum temperature value since the last reset To reset the parameter see paragraph “3.16.8.
3.16.7. Status reading (STATUS4) Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → 1658 01.02.19 Status → STATUS4_1 MainMenu → E1 → STA- Unsigned 2682 16 bit 01.03.19 TUS4 Status → STATUS4_2 Short MainMenu →...
The SHORT_CIRCUIT_CURRENT alarm is activated when the peak current on the load exceeds the maximum permit- ted value (corresponding to twice the device’s rated current) 3.17.1. Number of automatic restarts Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu...
The status of outputs OUT1...OUT10 can be acquired by optional relay, logic and analog outputs. serial communication using bit variables. In standard configuration these outputs perform the HB alarm function for GPC-M, GPC-E1 and GPC-E2 respec- The following configuration parameters are also linked to tively. the outputs: In this configuration the rL.2 reference signals of each...
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Ct.1_1 * rL.1_1 OUT1 OUT1 Cycle time Status Ct.2_1 ** rL.2_1 Allocation of reference signal Status Reference rL.3_1 signals rL.1_1 BIT_STATUS_ OUT2 GPC-M rL.2_1 OUT2 Status rL.3_1 rL.5_1 rL.4_1 rL.5_1 rL.6_1 Status rL.4_1 Status BIT_STATUS_ OUT3 OUT3 rL.6_1 Cycle time Status Ct.1_2 *...
3.19. Allocation of reference signals to outputs 3.19.1. Allocation of reference signal Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description 1184 06.01.01 MainMenu → M → Outputs → rL.1_1 Unsigned MainMenu → E1 → Outputs → rL.1_2 ■...
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Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description The parameter sets the allocation of the value of another parameter, or a function of parameters, to the reference signal rL.x, with x rang- ing from 1 to 6. The reference signal must be understood as an internal status.
3.19.2. OUT cycle time Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Outputs → Ct.1_1 1033 06.01.07 ■ Ct.1 MainMenu → E1 → Outputs → Ct.1_2 2057 16 bit 06.02.07 Float sec.
Bit → BIT_STATUS_RL6_2 MainMenu → E2 → Expert → 4113 Bit → BIT_STATUS_RL6_3 The bit shows the status of the reference signals rL.1...rL.6 of modules GPC-M, GPC-E1, and GPC-E2, depending on the address used. Options: = Signal off = Signal on...
GPC-E1 present. In the three-phase configuration the status of the physical output OUT1 is copied. out.3 is only available with GPC-E2 present. In the three-phase configuration the status of the physical output OUT1 is copied.
3.19.6. Alarm status masks for custom output 9 Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Expert → Unsigned ■ 1934 16 bit Global 4095 OCM.9_1 Output Custom → OCM.9_1 Short MainMenu → Global → Expert →...
3.19.8. Status reset to last activation of custom OUT9 Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description BIT_ MainMenu → Global → Expert → RESET_ 1134 Global Bit → BIT_RESET_OUT9_CUSTOM OUT9_ CUSTOM The bit resets the status to the last activation of custom output 9.
3.19.11. rL.x (MASKOUT_OUT) status Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MASK_ MainMenu → Global → Status → Unsigned 1688 16 bit 01.01.10 Global MASK_OUT Short The parameter bits show the status of the physical outputs.
3.20. Analog outputs The Advanced Power Controller has 3 optional analog out- puts that allow the value of analog quantities to be retrans- mitted. The engineering value of the quantity is limited to the set scale values and reparameterisation is applied according to the selected output type.
3.20.1. Types of analog output Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Unsigned ■ 1889 16 bit 06.05.01 tP.AO1 Global Outputs → Analog output1 → tP.A01 Short MainMenu → Global →...
Ld.V (load voltage) of GPC-E1 6553.5 Ld.V (load voltage) of GPC-E2 6553.5 Ld.V.t (voltage on three-phase load) 6553.5 Ld.A (current in load) of GPC-M 6553.5 Ld.A (current in load) of GPC-E1 6553.5 Ld.A (current in load) of GPC-E2 6553.5 Ld.A.t (current on three-phase load) 6553.5...
3.20.3. Lower analog output scale limit Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Float ■ 1895 16 bit 06.05.03 LS.A01 Global s.p. Outputs → Analog output1 → LS.AO1 (####.#) MainMenu → Global →...
3.20.6. Analog output value Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Float 1901 16 bit 01.01.11 Out.A01 Global Status → OUT.A01 (####.# MainMenu → Global → Float 01.01.12 Out.A02 Global 1902 16 bit Status →...
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SPU_x RMS current limitation hd.5_x Fu.tA_x Gradient for Ø Digital input 3 control output In.Pwm3 G.Out_x Power from GPC-M FW_POWER BIT_SOFTWARE_ON_OFF_x STATUS_W_x dIG1, dIG.2, dIG.3, dIG.4 Power from GPC-E1 FW_POWER Power from GPC-E2 Ou.P_x FW_POWER with x = 1...3 81901 “MSW_GPC-40/600A”_03-2021_ENG_page 98...
Index Selection Power from analog input 1 (In.A1) Power from digital input 1 (In.Pwm1) Power from GPC-M (FW_POWER). With “slave” module operation: • The reference power of a “slave” module in automatic operation is the power of a “master” module in automatic or manual operation.
Ou.P (see paragraph from manual mode will be based upon the reference power “3.21.2. Output power value”). (SPU_x) and the control output gradient (G.out). 3.22.1. Manual power Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu...
3.23.3. Enabling manual power correction and storage Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description Unsigned MainMenu → Global → Controls → SP.r ■ 1042 16 bit 07.01.01 SP.r Global Short The parameter enables manual power correction and storage.
• HB alarms are reset. paragraph “3.12.2. Digital input status”). • The generic alarms AL1...AL8 can be enabled or disa- bled via the parameter oFF.t. 3.25.1. Software startup/shutdown Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu →...
3.26. Other functions 3.26.1. Operating hour meter Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Status → OH.c_1 1420 01.02.13 Unsigned ■ 2444 32 bit 01.03.13 OH.c MainMenu → E1 → Status → OH.c_2 MainMenu →...
3.27. Power control modes The Advanced Power Controller modulates the power deliv- duction cycles, which can be set from 1 to 10. ery with two modes: In the case of a three-phase load (star without neutral or • by changing the phase angle (PA mode); closed delta), a value of bF.Cy >= 5 must be set to ensure •...
MainMenu → E2 → Power controls → 4803 09.03.02 Fu.tA_3 The parameter sets the maximum limit of the RMS current at steady state. The default value depends on the size of the controller: Size GPC-M, GPC-E1, Default GPC-E2 40 A 40.0 60 A 60.0...
PS.tA. This function is useful in the event of a short circuit on the load or of loads with high temperature coefficients in order 3.28.1. Maximum phase of the phase softstart ramp Address GPC-OP Format Acronym GF_eXpress menu Single- Multi-...
4802 09.03.06 PS.tA_3 The parameter sets the maximum peak current limit during the phase softstart ramp. The default value depends on the size of the controller: Size Default GPC-M, GPC-E1, GPC-E2 40 A 110.0 60 A 170.0 100 A 280.0 150 A 420.0...
Delay Triggering is a function that inserts a trigger delay on the first cycle with inductive loads in start modes ZC and BF. The startup delay is expressed in degrees and can be set in the dL.t parameter. 3.29.1. Delay triggering Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu...
Index +8 = Enabling of Firing Change function from digital inputs. Index +16 = Enabling of Firing Change function from serial communication. Index +32 = GPC-E1 follows GPC-M (only applies if GPC-E1 is enabled). Index +64 = GPC-E2 follows GPC-M (only applies if GPC-E2 is enabled).
3.30.2. Current threshold for activating Firing Change Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Power controls → 1926 09.04.02 FC.thr_1 MainMenu → E1 → Power controls → Float ■ FC.thr 2950 16 bit 09.05.01...
3.30.5. Firing Change status set via serial Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Expert → Virtual → 1921 SERIAL_FC_1 MainMenu → M → Expert → Virtual → SERI- Unsigned 2945...
(value stored in the parameter riF.V, expressed in data-sheet (see GPC Installation Guide Document). Vrms) The voltage value maintained on the load is equal to the...
3.31.4. Maximum power feedback correction Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Power controls → 1757 09.01.12 Cor.P_1 MainMenu → E1 → Power controls → Float ■ Cor.P 2781 16 bit 09.02.12...
MainMenu → Global → Powers → hd.3 Short The parameter enables the heuristic power control of GPC-M, GPC-E1 and GPC-E2. Setting hd.3 = 0 disables heuristic power control for all modules. Enabling only applies to GPCs with OUT1...OUT3 outputs with slow cycle time (1...200 seconds).
16 bit 09.08.01 hd.4 Global MainMenu → Global → Powers → hd.4 Short The parameter enables heterogeneous power control of GPC-M, GPC-E1 and GPC-E2. Setting hd.4 = 0 disables heterogeneous power control for all modules. Options: GPC-M GPC-E1 GPC-E2 Index...
Virtual → S.In_3 The parameter sets the control of inputs from serial. The table shows the correspondence between bits and inputs. Inputs In.A1 In.A2 In.A3 NOTE: Inputs In.A1, In.A2 and In.A3 are only valid for GPC-M. min...max: 0...2047 81901 “MSW_GPC-40/600A”_03-2021_ENG_page 122...
3.34.3. Output control from serial Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Expert → Unsigned ■ 1249 16 bit 10.01.05 S.Ou Global Virtual → S.Ou Short The parameter sets the control of outputs from serial. The table shows the correspondence between bits and outputs.
3.34.5. Virtual register address table Single-node Multi node Parameter Enabled resource Format Register name address address Alarm threshold AL1 for GPC-M 1365 word SERIAL_AL1_1 Alarm threshold AL2 for GPC-M 1366 word SERIAL_AL2_1 Alarm threshold AL3 for GPC-M 1367 word SERIAL_AL3_1 S.In_1...
3.35. HW and SW information The hardware and software of the Advanced Power Con- troller can be identified and its functioning checked by accessing the information registers. 3.35.1. Software version code Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu...
MainMenu → Global → Info → C.Hd4 1217 16 bit 02.06 Global Short The register shows the hardware configuration (rating) of GPC-M, GPC-E1 and GPC-E2, according to the chosen address. Options: Configuration no power 40 A 60 A 100 A...
3.35.5. Fieldbus board firmware version Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description Float MainMenu → Global → Info → UPd.F 1717 16 bit 02.10 UPd.F Global (###.##) The log shows the firmware version of the Fieldbus board.
3.35.9. Jumper / DIP switch status Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → Global → Info → Unsigned JUMPER_ 1370 16 bit 02.07 Global STATUS JUMPER_STATUS Short The register shows the status of the jumpers / DIP switches. The status of the individual jumper / DIP switch can determine a specific configuration.
16 bit deviceID Global Short The register shows the device identifier (GPC) within the Modbus communication network. 3.35.14. LED operation The status of the LEDs RN, ER, DI1, DI2, O1, O2, O3 and BUT refers to the status of the corresponding parameter, with the following...
Options: Index Function associated with the LED MAN/AUTO controller INDIG1 digital input configuration Serial dialogue 1 OUT 2 GPC-M status INDIG2 digital input configuration Error status Serial dialogue 2 INDIG3 digital input configuration INDIG4 digital input configuration By increasing the index by +16 the LED flashes if active (except index 8).
3.35.16. O1 - O2 - O3 LED function Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description Unsigned MainMenu → Global → Leds → Ld.5 ■ 1646 16 bit 06.08.05 Ld.5 Global Short Unsigned ■ 1647 16 bit 06.08.06...
3.35.19. Status (STATUS) Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Status → STATUS_1 1491 01.02.15 Unsigned STATUS MainMenu → E1 → Status → STATUS_2 2515 16 bit 01.03.15 Short 4563 01.04.15 MainMenu →...
3.35.21. Status 2 (STATUS2) Address GPC-OP Format Acronym GF_eXpress menu Single- Multi- menu node node Description MainMenu → M → Status → STATUS2_1 1656 01.02.17 Unsigned 2680 01.03.17 MainMenu → E1 → Status → STATUS2_2 16 bit STATUS2 Short 4728 01.04.17...
3.36. Key functions The Advanced Power Controller key allows the status of the Example of key use device to be changed. To activate the HB alarm calibration, start from normal op- A pressing and holding the key changes the status; the eration (RN LED flashing, BUT LED off): length of time key is pressed determines the new status.
EXAMPLES AND APPLICATION NOTES 4.1. Setting parameters LS.A1/LS.A2/LS.A3 and HS.A1/HS.A2/HS.A3 4.1.3. Input voltage range limited upwards The default values(LS.A1/LS.A2/LS.A3 = 0.0 and HS.A1/HS.A2/HS.A3 = 100.0) can be changed to obtain different assignments between the physical input value (V HS.A = 111.1 Ou.P or mA) and the engineering value (In.A1/In.A2/In.A3).
WARE_ON_ 305, bit 4 DIGITAL INPUT LEADING EDGE or on Power-On DIGITAL INPUT STATUS A/B STATUS GPC-M SERIAL WRITING A/B GPC-M STATUS A/B STATUS SERIAL GPC-M A/B STATUS GPC-E1 SERIAL WRITING A/B GPC-E1 STATUS A/B STATUS SERIAL GPC-E1 A/B STATUS...
The software startup function (OFF) can be used in fault or emergency conditions by resetting the control of the heating resistors. DIGITAL INPUT 1 STATUS ON/OFF STATUS GPC-M logical SERIAL WRITING ON/OFF GPC-M ON/OFF STATUS GPC-E1 logical SERIAL WRITING GPC-E1 ON/OFF ON/OFF STATUS GPC-E2 logical...
4.4. Alarms 4.4.1. Generic alarms AL1...AL8 Generic alarms AL1…AL8 can be of 4 main types, shown below: Normal absolute alarm Normal absolute alarm (AL.1 inverse and absolute, AL.2 direct and absolute). Two alarm thresholds are set, AL.1 (lower threshold) and AL.2 (upper threshold), which correspond to two hysteresis AL.2 values, Hy.1 (positive) and Hy.2 (negative).
4.4.2. HB alarm Under the same conditions, if the power is delivered at 100%, the alarm will activate after 60 seconds. If the alarm The HB (Heater Break) alarm identifies load break or goes off during this interval, the time sum is reset. interruption through measurement of the current delivered The delay time set in Hb.t must exceed the cycle time of obtained by means of a current transformer.
If Ou.P_1 = 100%, Ou.P_2 = 100% and Ou.P_3 = 100% we Note: The function is only available when using have Ou.P = 200%. GPC model 3PH, with separate control of three As Ou.P > 100% we therefore have: individual single-phase loads.
A strip of magnetic material is located on the back of the eters and for diagnostics during operation. It can also be keypad so that it can be fixed to the front of the GPC-M or used to modify a large number of GPC parameters.
200 200 04.01 STATUS M 04.02 STATUS E1 04.03 STATUS E2 04.04 ANALOG In.A1 04.05 ANALOG In.A2 The screen gives a summary of the basic GPC parameters: • voltage on the load (V), • current in the load (A) •...
A numerical parameter can be changed (only if R/W type), ALARM 1 of 3 as follows: STATUS4 bit1 GPC-E1 Press the E key when the parameter you want to change is displayed. TEMPERATURE SENSOR The cursor is activated, with inverted colours, on the digit of the parameter value corresponding to the unit.
5.4. Menu structure 5.4.1. Main menu and 2nd level menu page 145 00 CURRENT LIMIT 00.01 CURRENT LIMIT M page 145 01 STATUS 00.02 CURRENT LIMIT E1 01:01 STATUS GLOBAL 00.03 CURRENT LIMIT E2 01:02 STATUS M 01:03 STATUS E1 01:04 STATUS E2 02 INFO 02.01 UPd: sw version...
5.4.2. 00 CURRENT LIMIT - 3rd level menu 00.01 CURRENT LIMIT M 00.02 CURRENT LIMIT E1 00.03 CURRENT LIMIT E2 08.01 SETTINGS 08.01 SETTINGS 08.01 SETTINGS 5.4.3. 01 STATUS - 3rd level menu 01.01 STATUS GLOBAL 01.01.01 Ld.V.t: load voltage 01.01.02 Ld.A.t: load current 01.01.03 Ld.P.t: load power 01.01.04 Ld.I.t: load imped.
04.17 DIGITAL GLOBAL 04:17:01 dIG.1: dig1 function 04:17:02 dIG.2: dig1 function 04:17:03 dIG.3: dig3 function 04:17:04 dIG.4: dig4 function 04:17:05 tP.dIG: input type 04:17:06 Ft.PWm1: time filter 04:17:07 Ft.PWm2: time filter 04:17:08 Ft.PWm3: time filter 04:17:09 PWm.t1: timeout 04:17:10 PWm.t2: timeout 04:17:11 PWm.t3: timeout 5.4.6.
06.08 LED 06.08.01 Ld.St: RN function 06.08.02 Ld.2 ER function 06.08.03 Ld.3 DI1 function 06.08.04 Ld.4 DI2 function 06.08.05 Ld.5 O1 function 06.08.06 Ld.6 O2 function 06.08.07 Ld.7 O3 function 06.08.08 Ld.8 BUT function 5.4.8. 07 CONTROLS - 3rd level menu 07.01 SETTINGS GLOBAL 07.01.01 SP.r: manual p.
5.4.10. 09 POWER CONTROLS - 3rd level menu 09.01 SSR MODE M 09.02 SSR MODE E1 09.03 SSR MODE E2 09.01.01 Hd.5: firing enabl 09.02.01 Hd.5: firing enabl 09.03.01 Hd.5: firing enabl 09.01.02 FU.tA: max current 09.02.02 FU.tA: max current 09.03.02 FU.tA: max current 09.01.03 bF.Cy: BF cycles 09.02.03 bF.Cy: BF cycles...
GF_eXpress software on CD-ROM, USB/485/TTL converter complete with cables for GF_eXK-2-0-0 F049095 connection to PC, Geflex, GTF, GFW and instrument. Programming panel for GFW/GPC Power Controllers. F068952 GFW/GPC LCD display 5 lines by 21 characters, keypad for recalling and setting parameters.
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