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Bennett 3000 Series Operator's Manual

Retail dispensers with 210 electronics
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3000 Series Retail Dispensers
Includes Instructions
For:
Standard 3000 Electronic
Retail Dispensers (Go
Pump—R 3k)
3000 Little Squirt - Retail
Dispensers
3000 Big Squirt - Retail
Dispensers
Operators Manual
with 210 Electronics
© 2002 BENNETT
READ THIS BOOK
This book has important information for safe
installation and operation of this equipment.
Read and understand this book before applying
power.
Keep this book and tell all service
personnel to read this book. If you do not follow
the instructions, you can cause bodily injury,
death or damage to the equipment.
For new books, FAX to:
BENNETT MARKETING SERVICES
(231)799-6202
or visit our web page at:
http://www.bennettusa.com
PRINTED IN U.S.A.
Manual #108796 Rev. C, 07/05

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Summary of Contents for Bennett 3000 Series

  • Page 1 Operators Manual 3000 Series Retail Dispensers with 210 Electronics Includes Instructions For: Standard 3000 Electronic Retail Dispensers (Go Pump—R 3k) 3000 Little Squirt - Retail Dispensers 3000 Big Squirt - Retail Dispensers READ THIS BOOK This book has important information for safe installation and operation of this equipment.

  • Page 2: Table Of Contents

    IMPORTANT Examine the shipment immediately upon arrival to make certain there has been no damage or loss in transit. Bennett Pump Company, as shipper, is not liable for the hazards of transportation. Please make damage claims directly to the truck line.

  • Page 3: Safety Instructions

    Holes can cause failure of the electronic equipment. The warranty will become void. Use only adhesive backed sign mounting brackets. READ AND UNDERSTAND ALL WARNING LABELS ATTACHED TO THE DISPENSER 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 4: Introduction For The 3000 Series Electronic Retail Dispensers

    Bennett Commercial Pump Company & Bennett Pump Company ~ 1218 E. Pontaluna Rd. ~ Spring Lake, Mi, USA 49456 ~ tel: 231-798-1310 ~ USA Bid & Spec Desk 800-235-7618 ~ fax: 231-799-6202 ~ sales@bennettpump.com ~ www.bennettpump.com ~ www.bennettusa.com...
  • Page 5 Bennett Commercial Pump Company & Bennett Pump Company ~ 1218 E. Pontaluna Rd. ~ Spring Lake, Mi, USA 49456 ~ tel: 231-798-1310 ~ USA Bid & Spec Desk 800-235-7618 ~ fax: 231-799-6202 ~ sales@bennettpump.com ~ www.bennettpump.com ~ www.bennettusa.com...
  • Page 6 Bennett Commercial Pump Company & Bennett Pump Company ~ 1218 E. Pontaluna Rd. ~ Spring Lake, Mi, USA 49456 ~ tel: 231-798-1310 ~ USA Bid & Spec Desk 800-235-7618 ~ fax: 231-799-6202 ~ sales@bennettpump.com ~ www.bennettpump.com ~ www.bennettusa.com...

  • Page 7: Product Specifications

    Operation of the equipment in a residential area may cause unacceptable interference to radio and TV re- ception. In such instances, any necessary corrective measures must be accomplished at the owners expense. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 8: Determining The Model Number

    Suction with Standard 1 phase 115/230 v.a.c. 50/60 Hz, Suction with 1 phase 115/230 v.a.c. 50/60 Hz with prepay valves, Suction with 3 phase 380 v.a.c. 50 HZ, Suction with 3 phase 380 v.a.c. with pre-pay valves 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 9: Features And Capabilities

    All of the dispensers shown in this book can be operated in the “Stand Alone” mode (no control console), or using Bennett Current Loop fuel protocol (interfaced to a 3rd party device directly or via the Bennett model 515 Pump Controller) OR RS485 interface to a Fleet Management System where only volume data is recorded OR Dual Pulse Output to a Fleet Management System where only volume data is required.

  • Page 10: Pump Control Devices

    When an error message appears, there is a fault condition in the dispenser. Use the dispenser diagnostics to determine the problem. Please refer to the 3000 series Ser- vice manual #107933 for information on error codes and how to use diagnostics.
  • Page 11 The key locks for the electronic door are located on either outside top edge of the door. The Key locks for the lower door of the 3000 Series are lo- cated on the left side (top and bottom) of the lower door panel. A key is shipped with each dispenser.

  • Page 12: How To Operate The Dispenser

    If the dispenser stops during the delivery of fuel, check the display for an error code. If Fig. 3 - Local Preset option one is present, refer to the 3000 series Retail Service Manual #107933. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 13: How To Read The Electro-Mechanical Totalizer

    Displaying Electronic Totals - To display electronic totals on the 3000 series retail dis- penser you will access menu code 1 OR view the totals through the audit trail.

  • Page 14: How To Read Electronic Totals-Menu Code 1

    4 price changes since the dispenser was brought into service. To exit the “Electronic Totals” mode press “Clear” and then “Clear” Fig. 5 and “Enter” buttons simultaneously to return to the normal sales dis play. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 15: How To Read The Audit Trail

    The Audit Trail is required by certain local regulations to be displayed when activated (in this case, with a Magnet (shipped with each dispenser Bennett p/n 108952)). To activate the Audit Trail follow the same procedure for accessing the electronic totals with the magnet as described in the earlier section.

  • Page 16: How To Read Last Sale During A Power Failure

    With the dispenser power on, plug the manager’s keypad and cable into the con Fig. 4 - Plugging the manager keypad nector labeled J3 on the CPU board. into the J3 connection. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 17: General Programming Instructions

    Cold Start the Dispenser Memory (RAM) Volume Units Program to set the volume units for the hose Please read the explanation for each menu code for complete information on these options. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 18: Default Programming Settings

    Local Preset - operation No Flow Time out Motor Delay - Self Contained Pumps Volume Allocation for a sale at a pump Dispenser Address Current Loop, Stand Alone or RS485 mode Meter Calibration—View Only 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 19: How To Prepare The Dispenser For Operation

    NOTE - It is highly recommended that the factory default value of 2218 be kept in program- ming. If the security code is changed by someone and you do not know what the code is, you will not be able to access the programming modes. Fig. 4 3000 Series Retail Operators Manual 108796 Rev C, 07/05...
  • Page 20 3. Press “3” and “Mode”. Press the “Up” arrow. Enter the new pass-code. (You will see it as you enter the numbers). Press “Enter” 4. Turn the E-cal switch back off and reseal. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 21: Menu Code 4 - How To Set The Price Per Volume

    3. When the correct price appears in the Price Per Volume display window, press the ENTER button. The PPV displays the new price. See Figure 3. Fig. 3 4. Press the CANCEL button to exit this menu code. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 22: Menu Code 8 - How To Set Decimal Point Location

    5. Exit the Manager Mode to make sure that the decimal points are located in the proper loca tions in the money, volume and price windows. See Figure 4. Fig. 4 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 23: Menu Code 9 - How To Set A No Flow Timeout

    5. To disable Menu Code 9, press the 0 button on the keypad and press the ENTER button. The volume display returns to three dashes. See Figure 5. Fig. 4 6. Press the CANCEL button to exit this menu code. Fig. 5 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 24: Menu Code 10 - How To Set A Slow Flow Amount

    4. Press the CANCEL button to exit this menu code. Example - If you have a dispenser that dispenses 18 g.p.m. what value should you set in mode 10? Answer - Anything from .5 units or higher. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 25: Menu Code 11 - How To Set A Volume Allocation Limit

    3. When the correct volume allocation appears in the main display, press the ENTER but- work if set to all 0000’s. ton to save the selection. Press the CANCEL button to exit this menu code. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 26: Menu Code 12 - How To Set Submerged Pump Pre-Charge Time

    Fig. 3 3. When the correct number appears in the volume display, press the ENTER button to save the setting. 4. Press the CANCEL button to exit this menu code. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 27: Menu Code 15 - How To Set The Fleet Option

    3. When the correct option number appears in the main display, press the ENTER button to save Fig. 3 the selection. 4. Press the CANCEL button to exit this menu code. Fig. 4 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 28: Menu Code 17 - How To Set The Local Preset Option

    3. When the correct option number appears in the volume display, press the ENTER button to save the selection. 4. Press the CANCEL button to exit this menu code. Fig. 3 Fig. 4 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 29: Menu Code 18 - How To Set The Motor Delay

    3. When the correct option number appears in the main display, press the ENTER button to save your setting. 4. Press the CANCEL button to exit this menu code. Fig. 3 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 30: Menu Code 21 - How To Set The Dispenser Mode Of Operation

    • 2 - RS-485 for RS485 consoles OR mechanical interface to Fleet System. See Figure 4. Note - Current Loop - Standard ( 2 wire per fueling point) current loop Bennett protocol to consoles that Fig. 1 support Bennett Current Loop Protocol. Example: Verifone Ruby. There are jumper setting that must be checked on the CPU.

  • Page 31: Menu Code 22 - How To Set A Dispenser Address

    ( from 0-15) 4. Press the CANCEL button to exit this menu code. should be set for each hose position. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...
  • Page 32 1, 2, 3, and 4. Figure 3 1&2 will be connected to the first pulse output board and 3&4 will be connected to the second pulse output board. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 33: Menu Code 24 - Local Preset Data Entry Digit Pointer

    “zero’s” so that when the cus- tomer enters the money amount, the pennies portion is already filled in with zero’s and all that has to be entered is the whole dollar amount. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 34: Menu Code 27 - How To View A Dispensers Electronic Calibration

    Menu Code 27 - How to View a Dispenser’s Electronic Cali- bration The 3000 Series retail dispenser can come with one of two types of meters. The Bennett SB-100 or the FPP High Flow Electronic Meter. The Bennett SB-100 meter comes with...

  • Page 35: Menu Code 83 - How To Perform A Cold Start

    3. Press “3” and “Mode”. Press the “Up” arrow. Enter the new pass-code. (You will see it as you enter the numbers). Press “Enter” 4. Turn the E-cal switch back off and reseal. Fig. 4 Fig. 5 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 36: Menu Code 99 - How To Configure The Dispenser For Unit Of Measure

    3. When the correct option number appears in the main display, press the ENTER button to save the setting. 4. Press the CANCEL button to exit this menu code. Fig. 3 Fig. 4 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 37: How To Program The Mechanical Pulse Output

    How to Program the Mechanical Pulse Output There is no menu code for pulse output on the 3000 series dispenser. Instead, a Pulse Output board is used that allows the dispenser to be connected to a Fleet System like a mechanical dispenser. The dispenser will generate pulse and handle signals to the Fleet System.

  • Page 38: Setting The Jumpers On The Pulse Output Board

    Setting the Jumpers on the Pulse Output Board The Pulse Output board is ordered as an option with the 3000 series. This board is where the field wires connect the 3rd party Fleet System to the Pulse Output functions of the dispenser. This board also has jumpers that need to be set to deter- mine the Pulse Rate and the Pulse Width.

  • Page 39: How To Program The Dispenser Using The Local Preset

    How to Program the Dispenser Using the Local Preset The 3000 Series electronic dispenser can be ordered with the Local Preset option. The Local Preset is used in countries where there is an attendant at the pump to dispense fuel for the customer. The attendant can select “volume”...

  • Page 40: How To Mechanically Calibrate The Sb-100 Meter

    HOW TO MECHANICALLY CALIBRATE THE SB-100 METER (M-CAL OPTION) The Bennett SB-100 Meter is built to maintain accurate measurement under normal operating conditions. The meter is a positive displacement device with rods and pistons, which require a break in period. The meter is calibrated at the factory using a solvent for safety purposes, and must be calibrated after it has been installed.

  • Page 41: Electronically Calibrating The Sb-100 And Fpp (High Flow Meter)

    Fig. 6 - Local Preset (left) has an overlay that covers the same Manager Keypad (Right) can. on a standard retail 3000 series dispenser. This shows the locations of all the buttons. 3000 Series Retail Operators Manual 108796 Rev C, 07/05...
  • Page 42 “Out of Range”. If this is happens, try entering a smaller error. If you continue to get this error, contact Bennett Technical Support. Otherwise, when you press “Enter”, you should see a message “Cal On”. See Fig. 2.

  • Page 43: Audit Form

    (sub pumps, motors, air– conditioners etc.)? Do the supply tanks have fuel? If it is a suction system, are all suction components installed per Bennett specifications? If connected to a console, are the Interface boxes within 100 feet of the Point of Sale?
  • Page 44 Exceptions to Bennett Installation Instructions—(Is there anything out of the ordinary or worth mentioning that might affect safety or dispensing equipment operation?). _____________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________...
  • Page 45 3000 Series Retail Operators Manual 108796 Rev C, 07/05...

  • Page 46: Warranty Statement

    • The Site Audit Report issued with all equipment must be completed and returned at time of installation to Bennett Pump Company, Spring Lake, Mi. to initiate warranty.

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