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Bennett Horizon 2 Series Electronic
with 708 Electronics
Installation Manual
Only Trained Personnel May Work on This Equipment
Includes Instructions For:
Remote Dispensers
Self Contained Pumps
READ THIS MANUAL
This manual has important information for safe installation and
operation of this equipment. Read and understand this manual
before applying power. Keep this manual and tell all service
personnel to read this Manual.
instructions, you can cause bodily injury, death or damage to
the equipment.
For new manuals visit our web page at:
http://www.bennettpump.com
If you do not follow the
Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456
USA 800-235-7618 ~ Outside USA 231-798-1310
sales@bennettpump.com ~ www.bennettpump.com
105894 Rev G 12-6-16
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Related Manuals for Bennett Horizon 2 Series
Summary of Contents for Bennett Horizon 2 Series
- Page 1 For new manuals visit our web page at: http://www.bennettpump.com 105894 Rev G 12-6-16 Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...
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Page 3: Table Of Contents
Data Communication Wiring for Use with a Console Finishing the Dispenser Wiring Installation Dispenser Start-Up and Checklist Final Installation Check List Field Wiring and Grounding Diagrams Remote Self-Contained How to Calibrate the SB-100 Meter Site Audit Form Bennett Warranty 105894 Rev G 12-6-16... -
Page 4: Safety Instructions
Environmental Standards® Health, Safety, Security & Environment (HSSE) policies. Note: Bennett Pump highly recommends all technicians observe HSSE policies defined by the supplier. Bennett Pump does not impose any restrictions or additional requirements contained in Environmental Standards® Health, Safety, Security & Envi- ronment (HSSE) policies. -
Page 5: Product Specifications
Product Specifications POWER REQUIREMENTS AC Power Input, Electronic 115 VAC, 60 Hz. at 560W or 230 VAC, 50 Hz. at 560W. DC Power Supply Output +5VDC 5.0 Amps Max, +12 VDC 1.75 Amps Max. DC Power Supply Output +24 VDC 2.75 Amps Max. Lead-Acid Battery Output 12 VDC, 2.0 Ampere Hours Nickel-Cadmium Battery Output... -
Page 6: Determining The Number Of Product Supply Pipes Needed
Determining the Number of Supply Pipes Needed Determine the dispenser’s model number from the serial tag located on the side 1 lower rail of the dispenser. Locate the model number in the chart below to determine the number of product pipes required. -
Page 7: Determining The Correct Position Of The Product Supply Lines
Determining the Correct Position of Product Supply Pipes The following chart indicates the relationship of the product inlets to the nozzle boots. Find the model number of the dispenser you are installing and determine the number of product inlets and their location. Exact inlet locations can be found on the base diagrams later in this manual. -
Page 8: General Installation Information
Examine the shipment immediately upon arrival to make certain there has been no damage or loss in transit. Bennett Pump Company, as shipper, is not liable for the hazards of transportation. Please make damage claims directly to the truck line. -
Page 9: Pipelines & Pit Boxes
The dispenser must be mounted on a concrete foundation. Do not pour concrete around the product pipes or electrical conduit. The use of a UL approved containment sump designed for the Bennett Dispenser Model used is highly recommended. Follow the containment sump manufacture’s installation instructions for proper installation. -
Page 10: Mechanical Installation Requirements
The dispenser must be bolted to the island. Do not skip this step. Check with Federal, State and Local Codes for conduit use in your area. Bennett Pump Company recommends the use of Rigid metal conduit. -
Page 11: How To Transport The Horizon Series
How to Lift & Transport the Horizon 2 Series Preferred Method for High Hose Figure 6 105894 Rev G 12-6-16... - Page 12 How to Lift & Transport the Horizon 2 Series Alternate Method for High Hose Figure 7 105894 Rev G 12-6-16...
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Page 13: Base Dimensions Drawings
Base Dimension Drawings Figure 8 - 2300 Series Remote 105894 Rev G 12-6-16... -
Page 14: Self-Contained 36" Base
Base Dimension Drawings Figure 9 - 2300 Series Self-Contained 105894 Rev G 12-6-16... -
Page 15: Remote 48" Base
Base Dimension Drawings Figure 10 - 2400 Series - Remote 105894 Rev G 12-6-16... -
Page 16: Self-Contained 48" Base
Base Dimension Drawings Figure 11 - 2400 Series - Self-Contained 105894 Rev G 12-6-16... -
Page 17: Wiring Instructions
Wiring Instructions DETERMINING THE NUMBER OF WIRES NEEDED (115 or 230 Volt installations). Determine the wires needed in each step and add the number of wires from each step together to determine total number of wires required. Total of 4 steps. Step 1. - Page 18 Wiring Notes: These notes are must do requirements to ensure a successful installation that meets Bennett’s limited warranty requirements. 1. Check with Federal, State and Local Codes for conduit use in your area. Bennett recommends rigid metal conduit. 2. Use only stranded wire with listed gas and oil resistant insulation. Do not use wire smaller than listed on the Bennett wiring diagrams.
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Page 19: Instructions For Earth Grounding The Equipment
WARNING: Failure to properly ground the equipment can cause injury or damage to the equipment and will void the Bennett limited warranty. This product must be properly grounded. Each dispenser requires a 12-gauge earth ground wire. Grounding provides a path of least resistance for electric current to reduce the risk of electric shock. -
Page 20: Connecting Pump Motor Power For Remote Dispensers
Connecting Pump Motor Power for Remote Dispensers The remote dispensers require a submerged pump control relay box, such as Red Jacket or F.E. Petro across the line starters. Check with those manufactures for information on control relay boxes. Termination of Field Wiring for Pump Motor Power of Remote Dispensers Follow the chart below by locating the model number of the dispenser you are installing in the chart. -
Page 21: Installation Of Rc Networks
Installation of the RC Networks An RC Network is an electrical noise suppression device. It is used on AC power devices such as coils and across relay contacts. Coils are used to operate AC devices, such as solenoid dispensing valves and AC power relays or contactors. -
Page 22: Connecting Pump Motor Power For Self-Contained Pumps
Installation of the RC Networks 4th Product: Connect the Violet 14ga. L1 - 120 or 240 VAC (HOT) wire from the 4th motor power circuit breaker to the power board as indicated in the chart below. Connect the White 120VAC Neutral or the Black L2-240VAC wire from the 4th motor power circuit breaker to the power board as indicated in the chart below. -
Page 23: Data Communication Wiring For Use With A Console
Data Communication Wiring for Use with a Console or Controller Data wires are required for operation of each fueling position with a control console or controller. The data wires can be put in the same conduit as the other pump wiring. Each side (fueling position) of a dispenser requires one Orange and one Yellow 18-gauge, or larger, data wires. -
Page 24: Dispenser Start-Up And Checklist
WARNING: To prevent injury, make sure impact valves and submerged pump breakers are off. IMPORTANT NOTE The software in 2300 and 2400 Series Bennett blender dispensers controls Product “A” and “D” pump motors. When the blend product is activated, no Product “B” field motor wire is required. - Page 25 Dispenser Start Up & Checklist 4. Put the Product D (2448 or 2444 one sided units only) pump handle in the ON position. Use a voltmeter to verify 115 or 230 Volts AC on Terminal 19 of the terminal block. Use Terminal 2 as Neutral.
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Page 26: Final Installation Checklist
Final Installation Checklist Item Procedure Completed √ Shear valve installed per valve manufacturer recommendations. Self-contained pumps must have a vacuum actuated pressure regulating valve when used with above ground tanks. Self-contained pumps require a check valve. All hanging hardware must be checked for continuity. The units must be properly bolted to the island. -
Page 27: Remote
How to Operate Dispenser Figure 14A - 2300/2400 Series Remote 105894 Rev G 12-6-16... - Page 28 115VAC or 230VAC for its operation and may not be changed in the field. ( attempting to do this will void the Bennett limited warranty) Electronic power for all dispensers at the installation must be wired to the same AC line phase or damage will result to the dispensers. This will avoid a cross phase condition on the remote relay control wires.
- Page 29 How to Operate Dispenser Figure 15A - 2300/2400 Series Self-Contained 105894 Rev G 12-6-16...
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Page 30: How To Calibrate The Sb-100 Meter
How to Calibrate the SB-100 Meter The Bennett SB-100 Meter is built to maintain accurate measurement under normal operating conditions. The meter is a positive displacement device with rods and pistons, which require a break in period. The meter is calibrated at the factory using a solvent for safety purposes, and must be calibrated after it has been installed. -
Page 31: Site Audit Form
Was the Bennett Warranty statement reviewed with the station Manager / Owner? Name of Owner / Manager? _________________________________________ Were all Bennett installation instructions in the Installation Manual followed? (If not, please list on the next page. 105894 Rev G 12-6-16... - Page 32 Horizon 2 Audit Form 108422 Exceptions to Bennett Installation Instructions—(Please list anything out of the ordinary or worth mentioning that might affect safety dispensing equipment operation). ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________...
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Page 33: Bennett Warranty
PCI SSC - Legal Terms and Conditions PCI SSC’s approval only applies to PEDs that are identical to the PED tested by a PCI Security Standards Council recognized laboratory. If any aspect of the PED is different from that which was test- ed by the laboratory - even if the PED conforms to the basic product description contained the letter, then the PED model should not be considered approved, nor promoted as approved. - Page 34 105894 Rev G 12-6-16...
- Page 35 Revision Log Revision Date Description 12/2/16 Added Health, Security, Safety, Environment (HSSE) disclaimer to Safety Instructions. Updated DIN Sheet 105894 Rev G 12-6-16...
- Page 36 105894 Rev G 12-6-16 Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...