Bennett 3000 Series Quick Install Manual
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Bennett 3000 Series Quick Install Manual

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3000 SERIES ELECTRONIC QUICK INSTALL GUIDE
This quick install guide covers the Bennett 3000 series dispenser specifications, identification, piping and wiring installation, programming modes,
diagnostic modes, error codes, and spare parts information needed for a 3000 dispenser built and/or retrofitted with 719 electronics. Please refer
to your technical manuals located on the USB provided for detailed information.
IMPORTANT SAFETY INSTRUCTIONS
Bennett Pump Dispensers are to be installed by trained technicians. All technicians must be aware of ALL safety instructions. If you are not a
Bennett trained technician, please contact Bennett Technical Support at 1-800-423-6638 for training information.
As you read this guide, please be aware of the following symbols and their meaning.
Red and White "DANGER" means: If you do not follow the instructions, severe injury or death will occur.
Orange and Black "WARNING" means: If you do not follow the instructions, severe injury or death can occur.
Yellow and Black "CAUTION" means: If you do not follow the instructions, damage can occur to the dispenser.
Blue and White "IMPORTANT" means: Helpful tips and other recommendations on equipment installation, usage, and maintenance should
be observed.
PRODUCT OVERVIEW
STANDARD
Products .................................................................................................................................................................................................. Up to 2 Products
Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side
Unit Type ............................................................................................................................................................................................. Straight Grade Only
Hydraulics ............................................................................................................................................................................................. Suction or Remote
Flow Rate ....................................................................................................................................................................................... 18-23 gpm/ 68-87 lpm
Inlet / Outlet ............................................................................................................................................ 1-1/2" (3.2 cm) dia NPT / 1" (2.54 cm) dia NPT
Protocol ........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485
BIG FUELER
Products .................................................................................................................................................................................................. Up to 2 Products
Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side
Unit Type ............................................................................................................................................................................................. Straight Grade Only
Hydraulics ............................................................................................................................................................................................. Suction or Remote
Flow Rate .................................................................................................................................................................................40 gpm/ 150 lpm (Suction)
Inlet / Outlet ................................................................................................................................................. 2" (5 cm) dia NPT / 1-1/4" (4.4 cm) dia NPT
Protocol ........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485
SPECIFICATIONS
DIMENSIONS
Low Hose Dimensions (height x width x depth) ...................................................................................... 60" x 30" x 20" (152.4 cm x 76.2 cm x 50.8 cm)
High Hose Dimensions (height x width x depth) ..................................................................................... 88" x 30" x 20" (223.5 cm x 76.2 cm x 50.8 cm)
ENVIRONMENTAL REQUIR EMENTS
Operating / Storage Temperature .................................................................................................................................... -40
Operating Humidity (In Use) ..................................................................................................................................................... 0 to 95% Non-Condensing
Storage Humidity (Not In Use) ............................................................................................................................................. 30% to 70% Non-Condensing
POWER REQUIREMENTS
Suction dispenser 1HP motors are set at the factory for 120V. 2-HP motors can only be used at 240V and are not interchangeable. (Big Fueler
Models are 240V)
AC Power Input, Electronic ............................................................................................................................ Universal Input 85-270 Volts A.C. 50/60 Hz
DC Power Supply Outputs............................................................................................................................... +5VDC 100mA Max, +12 VDC 100mA Max
DC Power Supply Outputs............................................................................................................... +24 VDC 1.0 Amps Max., +5VDC Isolated 50mA Max
Nickel-Cadmium Battery Output ........................................................................................................................................ +10.8VDC, 40 Milliamp Hours
Voltage ............................................................................................................................................................................................. 120/240VAC 50/60Hz
1
60 gpm / 230 lpm (Remote)
C to +65
C / -40
C to +85
C
135113 Rev C 4/2/18

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  • Page 1 IMPORTANT SAFETY INSTRUCTIONS Bennett Pump Dispensers are to be installed by trained technicians. All technicians must be aware of ALL safety instructions. If you are not a Bennett trained technician, please contact Bennett Technical Support at 1-800-423-6638 for training information.
  • Page 2 Identifying the features of the unit prior to installation will provide an understanding of how to perform an accurate installation. Follow the steps below to determine what type of 3000 Series Electronic Dispenser you are installing. DIN numbers are used to identify what type of dispenser or pump is being used and options used. Determine the model number of the dispenser from the serial label located on Side 1 of the dispenser.

  • Page 3: Step 2 - Determine Side 1 And Side 2 Of The Unit

    STEP 3 –DETERMINE THE TYPE OF DISPENSER SUMP Before placing a 3000 Series Electronic Dispenser onto an island, determine what type of dispenser sump is used and follow the original manufacturer’s installation instructions. Review the Bennett 3000 Series Electronic Dispenser Footprint for your unit and get the measurements of the existing or new dispenser sump to determine if any adjustments are needed prior to mounting the unit onto the island.

  • Page 4: Step 6 - Anchoring The Dispenser To The Island

    When anchoring the dispenser, always level the dispenser with metal shims before bolting to the island. Place the metal shims at the location of the anchor bolts so the dispenser frame is not distorted when the anchor bolts are tightened down. Improper shimming that result in misaligned frames is NOT covered under the Bennett Limited Warranty! STEP 7 – PREPARING FIELD WIRING The dispenser’s field wiring connections are in the upper electronics head (electrical enclosure) of the dispenser or in the lower area of the...

  • Page 5: Step 8 - Field Wiring

    131480 BENNETT CURRENT LOOP FUEL COMMUNICATION (121982) To be used with Bennett 515 Box, TMX, Comdata, FIS-CAL, VeriFone Commander, Ruby, and Sapphire remote consoles. Bennett Current Loop uses a 4-wire protocol. Use the table below to determine how many wires your communication console requires and the connection points for this type of communication.
  • Page 6 TS2, Terminal 3 CARD READER COMMUNIC ATION (OPTIONAL) Bennett Dispensers can interface with many POS terminals as well as site controllers. Refer to the sections below to determine what type of communication is used and what fueling controller is needed for communication.
  • Page 7 PUMP MOTOR POWER The Submerged Pump Relay Control Signals are rated at 30 watts, 120VAC, or 240VAC maximum. This signal must be wired to an external Submerged Pump Relay (with all coil control wires for this relay on the same AC phase) for controlling the submerged pump motors. Use Red Jacket or FE Petrol Control Box or equivalent.
  • Page 8 MECHANICAL PULSE OUT PUT 131480 (OPTIONAL) The field wiring will be connected between a Bennett Pulse Output Board and the third party interface system. This board is mounted on the 719 CPU inside the electronics enclosure. One Pulse Output Board can handle up to two hoses (products). Note: Active 4 units can use two Pulse Output Boards.
  • Page 9 2 PRODUCT CONNECTION (135046) 16 Field Wires Required DIRECT PULSE OUTPUT BOARD WIRING Wiring is to be connected directly to the Pulse Output Board. Description Size Wire Color To Board To Terminal (Controller) Pulse Out (+) Product 1 Pulse Output Board (Controller) Pulse Out (-) Product 1 Blue Pulse Output Board...
  • Page 10 Enter buttons together until the display returns to the normal sales display. MANAGER’S KEYPAD PRO GRAMMING The Manager’s Keypad can be used to program the 3000 series dispenser. Prior to programming, the keypad must be plugged into the 719 CPU, connector J11.
  • Page 11 SUGGESTED SETUP SEQU ENCE Make sure the initial setup menu codes are programmed before testing any dispenser operations. Failure to do so may lead to difficulty getting the dispenser to operate properly. See Initial Setup Sequence below. INITIAL SETUP Menu Code Initial Setup Managers Access Code Pump Type...
  • Page 12 If the resistance reading is more than 1 ohm, the dispenser electronics may not operate properly and will void the Bennett Limited Warranty. Turn on 120 or 240 volts ac dispenser power to the unit.
  • Page 13 CAUTION: DO NOT USE THE DISPENSER TO PURGE AIR FROM THE PRODUCT LINES. RUNNING THE METER IN A DRY CONDITION AND AT THE HIGH SPEEDS RESULTING FROM PRESSURIZED AIR, WILL DAMAGE THE METER AND VOID THE BENNETT LIMITED WARRANTY. The emergency shutoff valve contains a test port that may be used to bleed off air that may be trapped in the product lines. Manually close the emergency shutoff valve.

  • Page 14: Step 12 - Potting Instructions

    STEP 12 - POTTING INSTRUCTIONS Wrap some CHICO X fiber around wires and push into conduit assembly to prevent potting from running down the length of the conduit. Using the wire separator provided, install one wire in each hole until all wires are separated. Push wire separator at least 3/4"...
  • Page 15 THE OPTIONAL CALIBRATION PROCEDURE This procedure assumes that the test can sight glass is graduated in test can percentage units rather than cubic inches or cubic centimeters (milliliters) as in the basic calibration procedure. If the sight glass is in cubic inches or cubic centimeters, refer to The Basic Calibration Procedure. Press the number 2 and 7, then the Mode button on the keypad.

  • Page 16: Error Codes Table

    If an error message continues to be displayed, please contact Bennett Technical Support at 1-800-423-6638.

  • Page 17: Big Fueler Flow Curves

    3000 SPARE PARTS LIST The parts listed in the table below are basic components needed to retrofit an existing 3000 series dispenser, new, replaced, or refurbished dispenser. Some dispensers may require basic and/or additional materials such as bolts, fittings, fuses, washers, etc. These items can be found in your local hardware store.

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