AUMA AUMATIC AC 01.1 Manual
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AUMA AUMATIC AC 01.1 Manual

Actuator controls
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Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Control:
Parallel
à Profibus DP
Profibus DP with FO
Modbus
Modbus with FO
DeviceNet
Foundation Fieldbus
Manual
Operation and setting

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Summary of Contents for AUMA AUMATIC AC 01.1

  • Page 1 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Control: Parallel à Profibus DP Profibus DP with FO Modbus Modbus with FO DeviceNet Foundation Fieldbus Manual Operation and setting...

  • Page 2: Table Of Contents

    Reference documents: Operation instructions (assembly, operation, commissioning) for actuator Manual (Fieldbus device integration) AUMATIC AC 01.1/ACExC 01.1 Profibus DP Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page ). Table of contents Page Safety instructions ........5...
  • Page 3 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Page 5.3.4 Signal range at the analogue output 1: view/edit 5.3.5 Feedback signals (configuration) via analogue output 2: view 5.3.6 Signal range at the analogue output 2: view/edit Operation mode ........35...
  • Page 4 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Page 7.7.6 Derivative gain Kd setting 7.7.7 Internal process setpoint setting 7.7.8 Behaviour on loss of the process setpoint (wire break monitoring) 7.7.9 Inverse operation setting 7.7.10 Travel limitation 7.7.11 Reaction monitoring setting 7.7.12...

  • Page 5: Safety Instructions

    Safety instructions General notes regarding safety Standards/directives AUMA products are designed and manufactured in compliance with recog- nised standards and directives. This is certified in a declaration of incorpora- tion and a declaration of conformity. The end user or the contractor must ensure that all requirements with respect to assembly, electrical connection, and commissioning at the place of installation are met.

  • Page 6: Range Of Application

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Range of application AUMA actuator controls are exclusively designed for the operation of AUMA actuators. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...

  • Page 7: Identification

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Identification Name plate Each device is equipped with a name plate (figure 1). Figure 1 Name plate controls Identification data on the controls’ name plate: Figure 2 AC 01.1 P:1,5kW Com No: 1309595...

  • Page 8: Short Description

    (push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via the AUMA COM-AC programming software (option), using a computer (laptop or PC).

  • Page 9: Operation

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Operation Local operation The local operation of the actuator is performed using the push buttons (figure 3). Figure 3 Push button OPEN Push button Reset Push button STOP Selector switch Push button CLOSE Indication lights/LEDs Ò...

  • Page 10: Menu Navigation Via Push Buttons (For Settings And Indications)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Menu navigation via push buttons (for settings and indications) The push buttons of the local controls (figure 4) are used to view, edit, and show various indications on the display. Figure 4...

  • Page 11: Structural Design And Navigation

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 3.3.2 Structural design and navigation The indications on the display are divided into 3 groups: Group = status indications Group = menu (settings) Group = diagnostic indications The active group is displayed on the top right corner of the display.

  • Page 12: Operation And Setting Via Auma Com-Ac Programming Software

    Operation and setting via AUMA COM-AC programming software Data from the actuator can easily be imported, exported and settings changed and saved using the AUMA COM-AC programming software (option) in combination with a computer. Depending on the version, the connection between computer and AUMATIC can be performed with cable (infra-red interface) or without cable (Bluetooth interface) (not included in these instructions) .

  • Page 13: Password Change

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Password change The following default password is set in the factory: 0000. Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) CHANGE PASSWORD (M1D) ò Step by step: 1. Setting the selector switch to position 0 (OFF).

  • Page 14: Language Change In The Display

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Language change in the display Æ Via the menu to parameter: MAIN MENU (M0) LANGUAGE/CONTRAS (M00) LANGUAGE (M010) EDIT M010 LANGUAGE ENGLISH  ¿:OK C:ESC ‚ :EDIT Default value: ENGLISH Setting range:...

  • Page 15: Indications

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Indications Status indications in the display The status indications on the display locally indicate the current operation states in plain text or as bar chart. Table of contents: 4.1.1 Status indication S0/S6 - operation 4.1.2 Status indication S4 - torque...

  • Page 16: Status Indication S4 - Torque

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual È Description of indications in line 4: RUNNING OPEN Actuator runs logically OPEN (remains set during operation pauses). RUNNING CLOSE Actuator runs logically CLOSE (remains set during operation pauses). OPEN POSITION End position OPEN reached.

  • Page 17: Electronic Name Plate

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Electronic name plate The electronic name plate provides information about the order data (impor- tant for enquiries in the factory) Table of contents: 4.3.1 Display indication: enable view 4.3.2 Electronic name plate: view 4.3.1 Display indication: enable view...
  • Page 18 CUSTOMER FIELD 1 adjustable (fields for customer input) CUSTOMER FIELD 2 adjustable (fields for customer input) Service information such as the AUMA service phone number and the AUMA Internet address can be indicated here: Table 2 Service data (M33) SERVICE PHONE...

  • Page 19: Indication Lights/Leds

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Indication lights/LEDs The indication lights/LEDs locally display the different operation states as optical signals. The assignment of signals is freely selectable. Table of contents: 4.4.1 Standard indication 4.4.2 Configuration of the signals: view/edit 4.4.3 Blinking behaviour of indication lights/LEDs: view/edit...

  • Page 20: Configuration Of The Signals: View/Edit

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 4.4.2 Configuration of the signals: view/edit Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) LOCAL CONTROLS (M13) LED 1 (LEFT HAND) (M1312) LED 2 (M1313) LED 3 (M1314)

  • Page 21: Blinking Behaviour Of Indication Lights/Leds: View/Edit

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 4.4.3 Blinking behaviour of indication lights/LEDs: view/edit Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) LOCAL CONTROLS (M13) BLINKER (M1311) EDIT M1311 BLINKER OFF IN MIDPOSITION  ¿:OK C:ESC ‚...

  • Page 22: Signals Via Fieldbus

    Arrangement 1 is used. Arrangement 2 is used. Arrangement 3 is used. Arrangement 4 is used. Information Refer to “AUMATIC AC 01.1/ACExC 01.1 Profibus DP” manual (Device inte- gration Fieldbus) for arrangement presentation and details on the Profibus DP interface.

  • Page 23: Configuration Of Adjustable (User-Definable) Signals: View

    BYTE 8.0 CONFIG. (M1B0T) (M1B0a) Example Byte 5.0: VIEW BYTE 5.0 CONFIG. CLOSED POSITION C:ESC Default values: Refer to “AUMATIC AC 01.1/ACExC 01.1 Profibus DP” manual (Fieldbus device integration), process representa- tion input. È Description of the parameter settings: Table 8 Signals/ Description...
  • Page 24 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Signals/ Description indications on the display Selector switch in position OFF OFF SW. POSITION Operation mode REMOTE active REMOTE MODE Operation mode SETPOINT MODE SETPOINT MODE Signalling of the intermediate positions 1 to 4.

  • Page 25: Configuration Of Fault Signals: View

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Signals/ Description indications on the display The EMERGENCY - STOP button (option) has EMCY STOP BUTTON been operated Fault at the fibre optic module (option) FIBER OPTIC LOSS Not available BRAKE SUPPLY FAIL...

  • Page 26: Percent/Per Mil Coding For Transmission Values: View

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 5.1.4 Percent/per mil coding for transmission values: view The coding of Profibus DP transmission values can be configured. Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) ANALOGUE VALUES DP (M1B0C) Default value: 0–...

  • Page 27: Feedback Via Output Contacts (Binary) - (Option)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Feedback via output contacts (binary) - (option) These feedback signals are only available if a parallel interface is available in addition to the fieldbus interface (refer to page 83). The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals.
  • Page 28 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Signal Description TSC (DSR) Torque switch CLOSE operated TSO (DOEL) Torque switch OPEN operated Motor protection has tripped (reset may be nec- THERMO FAULT essary) TORQUE FAULT (CLOSE) Torque fault in direction CLOSE occurred...

  • Page 29: Configuration For Alarm Contacts (Collective Fault Signal): View/Edit

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 5.2.2 Configuration for alarm contacts (collective fault signal): view/edit Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) I/O 1 (M14) ALARM CONTACT (M1411) EDIT M1411 ALARM CONTACT FAULT GROUP 3 ...

  • Page 30: Output Contacts 1 To 5: Use As Running Indication (Blinker)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 5.2.3 Output contacts 1 to 5: use as running indication (blinker) Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) I/O 1 (M14) OUTPUT CONTACT 1 (M1412) OUTPUT CONTACT 2 (M1413)

  • Page 31: Feedback Signals (Analogue) - (Option)

    The valve position can be transmitted as a continuous signal by various position transmitters: The type of position transmitter/actual position source (E2) installed in the actuator is indicated here. This value is set in the factory and can only be changed by the AUMA ser- vice. Æ...

  • Page 32: Source Of The Torque Signal E6: View

    There is an MWG (magnetic limit and torque transmitter) installed in the actuator. 5.3.2 Source of the torque signal E6: view This value is set in the factory and can only be changed by the AUMA ser- vice. Æ Via the menu to parameter:...
  • Page 33 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP If the actuator is equipped with a position transmitter (potentiometer, RWG or MWG), an analogue position feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (see wiring diagram). An adjustment to the end positions or the defined travel is not required.

  • Page 34: Feedback Signals (Configuration) Via Analogue Output 2: View

    5.3.5 Feedback signals (configuration) via analogue output 2: view Configuration of analogue output 2 (of the I/O). Designation in the wiring diagram: ANOUT2. This value is set in the factory and can only be changed by the AUMA service. Æ...

  • Page 35: Operation Mode

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Operation mode Different operation modes (operation types) are available: The current operation mode is indicated in the first line of the display:  ‚ LOCAL MODE OPEN 100 % RUNNING OPEN...

  • Page 36: Operation Mode Local

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Operation mode LOCAL Ò Set selector switch to position Local control (LOCAL). Display indicates:  ‚ LOCAL MODE The actuator can be controlled via OPEN - STOP - CLOSE push buttons of the local controls.

  • Page 37: Operation Mode Remote

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Operation mode REMOTE Ò Set selector switch to position Remote control (REMOTE). Display indicates:  ‚ REMOTE MODE The actuator is controlled by external REMOTE commands OPEN - STOP - CLOSE.

  • Page 38: Operation Mode Emergency

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual OPEN + CLOSE (STOP) Push-to-run operation in direction OPEN and CLOSE activated: Actuator only runs in direction OPEN or CLOSE while an operation com- mand is issued. If the operation command is removed, the actuator stops.

  • Page 39: Emergency Operation: Switch On Or Off/Signal Behaviour Definition

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) EMERGENCY BEHAVIOUR (M16) EMERGENCY BEHAVIOUR (M1610) EDIT M1610 EMERGENCY BEHAVIOUR ...

  • Page 40: Emergency Position Definition

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 6.4.4 EMERGENCY position definition If the EMERGENCY operation action FAIL TO PRESET EMERGENCY POSITION parameter) is set, the actuator runs to the EMERGENCY position stated here. Æ Via the menu to parameter:...

  • Page 41: Operation Mode Failure

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Operation mode FAILURE The operation mode FAILURE enables an initiation of failure operations in case of signal loss or loss of bus communication. If the FAILURE mode is enabled, the display indicates: ...

  • Page 42: Source For Initiation (Failure Source): Set For Failure Operation

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 6.5.2 Source for initiation (failure source): set for failure operation Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) FAILURE BEHAVIOUR (M15) FAILURE SOURCE (M1514) EDIT M1514 FAILURE SOURCE E1 OR E2 FEEDBACK ...

  • Page 43: Preset Position Definition

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP FAIL CLOSE The actuator runs to end position CLOSED. FAIL OPEN The actuator runs to end position OPEN. FAIL TO PRESET The actuator runs to the predetermined position. 6.5.4 Preset position definition...

  • Page 44: Failure Behaviour On Bus Communication Loss

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 6.5.6 Failure behaviour on bus communication loss A failure operation can be initiated in case of bus communication loss. Preliminary conditions: The failure behaviour is activated ( FAILURE BEHAVIOUR M1510 parameter is switched on).

  • Page 45: Functions

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Functions Type of seating: check/edit end positions Valve damage due to incorrect setting! NOTICE Ò The type of seating must suit the valve. Ò Only change the setting with the consent of the valve manufacturer.

  • Page 46: Torque Switching: Check/Set

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Torque switching: check/set This setting is only possible for the non-intrusive version. For further information refer to page 8. Valve damage due to incorrect setting! NOTICE Ò The torque must suit the valve.

  • Page 47: Limit Switching Setting

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Limit switching setting This setting is only possible for the non-intrusive version For further information refer to page 8. Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) SET LIMIT SWITCHES (M10)

  • Page 48: Intermediate Positions (Option)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Intermediate positions (option) The AUMATIC allows to define up to 8 intermediate positions. Condition The actuator is either equipped with: an MWG (for Non-Intrusive version), or a potentiometer (5 kW) or...

  • Page 49: Intermediate Positions: Switch On Or Off

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.4.2 Intermediate positions: switch on or off Each intermediate position ( ) may individually be POS.1 POS.8. switched on/off. Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) INTERMED. POSITION (M1C) POS.1...

  • Page 50: Operation Behaviour = Actuator Behaviour Definition

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.4.4 Operation behaviour = actuator behaviour definition The reaction of the actuator upon reaching an intermediate position can be programmed via the parameters “ POS. 1: BEHAVIOUR POS. 8: BEHAVIOUR. Æ...
  • Page 51 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP È Description of the parameter settings: NOT USED No signal. POS¯¯¯¯¯O Signal active from reaching the intermediate position to end position OPEN. C¯¯¯¯¯POS Signal active from end position CLOSED to reaching the intermediate posi- tion.

  • Page 52: Intermediate Positions With Multiport Valve Function (Option)

    Multiport valve function on = direct selection of intermediate positions possi- ble from both REMOTE and LOCAL. Information The function is either activated or deactivated via the menu. This EDIT value is set in the factory and can only be changed by the AUMA service.

  • Page 53: Check: Positioner Active

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.5.2 Check: Positioner active? The positioner must be available. This value is set in the factory. Æ Via the menu to parameter: MAIN MENU (M0) CONFIGURATION (M4) SPECIAL FUNCTIONS (M40) POSITIONER (M4000)

  • Page 54: Operation Behaviour = Actuator Behaviour Definition

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.5.6 Operation behaviour = actuator behaviour definition The operation behaviour setting of the multiport valve intermediate positions is performed as described on page 50. 7.5.7 Intermediate positions signalling The signalling of the multiport valve intermediate positions is performed as described on page 50.

  • Page 55: Positioner (Operation Mode Setpoint Mode)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Positioner (operation mode SETPOINT MODE) The positioner records position setpoint E1 and position feedback E2 for comparison. Depending on the detected deviation, the actuator motor then runs in direction OPEN or CLOSE.

  • Page 56: Overrun (Inner Dead Band): Set Manually

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Figure 9 shows the modulating behaviour: Figure 9 E1 Setpoint T1 Outer dead band E2 Actual value T2 Max. error variable P1 Switch-on point T3 Inner dead band P2 Switch-off point in direction OPEN...

  • Page 57: Max. Error Variable (Outer Dead Band): Set Manually

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.6.3 Max. error variable (outer dead band): set manually The outer deadband determines the switching-on point of the actuator. The motor starts if the actual value (input signal E2) or a change in nominal value is higher than the max.

  • Page 58: Closing Fully/Opening Fully (End Position Tolerance For Setpoint E1)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.6.5 Closing fully/opening fully (end position tolerance for setpoint E1) If the end positions cannot be reached due to inaccurate analogue setpoint signals (0/4 mA or 20 mA), a tolerance for the nominal value within the end position range can be set.

  • Page 59: Source Of Setpoint E1: View

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.6.7 Source of setpoint E1: view This value is set in the factory and can only be changed by the AUMA ser- vice. Æ Via the menu to parameter: MAIN MENU (M0)

  • Page 60: Input Range Of Setpoint 1: View/Edit

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.6.8 Input range of setpoint 1: view/edit The parameters of this setting depend on the pre-set setpoint source SETPOINT E1 (M4100) parameter, page 59). Initial and end value via the Profibus DP interface In Profibus DP standard version, the setpoint E1 is transmitted via the pro- cess representation.

  • Page 61: Process Controller (Option)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Process controller (option) Figure 10 shows the function of the process controller: The process controller (2) receives the process setpoint (E1) and the process variable (E4) (e.g. from a sensor). On the basis of both values, the process controller calculates the position setpoint (E7) for the positioner (3).

  • Page 62: Setting Procedure

    The process controller is switched off. FUNCTION ACTIVE The process controller is switched on. Information The process controller is activated or deactivated via the EDIT menu. This value is set in the factory and can only be changed by the AUMA service.

  • Page 63: Proportional Gain Kp Setting

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.7.3 Proportional gain Kp setting In case of an error variable, the P portion immediately (i.e. without delay) changes the position value proportionally to the error variable. If a small error variables already requires a major valve position adjustment, the proportional gain Kp must be increased.

  • Page 64: Rate Time Td Setting

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.7.5 Rate time Td setting The rate time determines the D portion of the controller. Typically, no setting is required here (= 0), since actuator and valve – due to the operating time –...

  • Page 65: Internal Process Setpoint Setting

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.7.7 Internal process setpoint setting If necessary, the process controller can also be operated without external process setpoint. An internal process setpoint may be set with this parame- ter. Æ Via the menu to parameter:...

  • Page 66: Behaviour On Loss Of The Process Setpoint (Wire Break Monitoring)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.7.8 Behaviour on loss of the process setpoint (wire break monitoring) When using 4 – 20 mA signals for the process setpoint and the position feedback, wire break monitoring is performed.

  • Page 67: Travel Limitation

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.7.10 Travel limitation If necessary, the travel can be limited in direction OPEN and/or CLOSE. This prevents the end position(s) OPEN and/or CLOSED from being approached in modulating duty. The actuator stops when reaching the set position limit value.

  • Page 68: Reaction Monitoring Setting

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.7.11 Reaction monitoring setting In addition to wire break monitoring, the process variable can also be sub- ject to reaction monitoring. Response monitoring parameter. E4 MAX. REACTION If the process variable (E4) exceeds the maximum value within the reaction time (t1), the failure behaviour is activated (page 41).

  • Page 69: Input Range Of Process Setpoint E1: View

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.7.12 Input range of process setpoint E1: view Refer to subclause Positioner “ Input range of setpoint value E1: view/edit” (page 60). 7.7.13 Input range of process variable E4: view/edit In Profibus DP standard version, the process variable E4 is transmitted via an additional analogue 0/4 –...

  • Page 70: Stepping Mode (Option)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Stepping mode (option) In stepping mode the operating time can be increased for the entire or any portion of the valve travel (refer to figure 13). Figure 13 Stepping range OPEN...

  • Page 71: Stepping Mode: Switch On Or Off

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.8.2 Stepping mode: switch on or off Stepping mode can be individually activated for the directions OPEN and CLOSE. Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) STEPPING MODE (M17)

  • Page 72: On And Off Times Setting

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.8.4 ON and OFF times setting The ON or OFF times can be set individually for the directions OPEN and CLOSE. Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1)

  • Page 73: Local Controls Enable Function (Option)

    In addition, an automatic release can be programmed for the event of a bus loss. 7.9.1 Selector switch functions: enable/disable This value is set in the factory and can only be changed by the AUMA ser- vice. Æ Via the menu to parameter:...
  • Page 74 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual BUS, AUTO REMOTE The selector switch is enabled via fieldbus. This setting is only permissible if the local controls are equipped with a selector switch and if additional control inputs (option) are available.

  • Page 75: Emergency Stop Function (Option)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.10 EMERGENCY STOP function (option) As an option, the AUMATIC can be equipped with an EMERGENCY STOP push button. When engaged, this EMERGENCY STOP interrupts the 24 V AC control voltage of the contactors.

  • Page 76: Feedback Signals On The Display

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.10.2 Feedback signals on the display The following indications are displayed in status indications   ‚ EMERGENCY STOP ‚ NOT READY IND, EMCY STOP ACTIVE È Description of the indications:...

  • Page 77: Profibus Dp Interface (Option)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.11 Profibus DP interface (option) The AUMATIC may be equipped with one or two (option) Profibus DP inter- faces. This sub-clause applies to both interfaces. However, only the first interface is described as an example.

  • Page 78: Redundant Bus Connection With Component Redundancy (Option)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.12 Redundant bus connection with component redundancy (option) In addition to the first fieldbus interface, the AUMATIC actuator controls can be equipped with a second fieldbus interface. The 2nd interface may be used to increase the operational safety.

  • Page 79: Profibus Dp-V1 Services (Option)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.13 Profibus DP-V1 services (option) Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1 services can establish an additional acyclic communication via the fieldbus. For further information refer to...

  • Page 80: External Inputs For Bus (Option)

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.14 External inputs for bus (option) Parallel control via external inputs is possible for an AUMATIC with fieldbus interface. Four binary 24 V DC inputs and two analogue 0/4 – 20 mA inputs are avail- able.
  • Page 81 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP OPEN CLOSE CONTROL Figure 16: Conventional control of the actuator is possible either in OPEN - CLOSE duty or in modulating duty (setpoint of 0/4 – 20 mA). Selection between open - close and modulating duty is made via the MODE input (refer to page 58).
  • Page 82 In the event of loss of bus communication, the external inputs do not auto- matically take over! Information Please refer to the AUMATIC AC 01.1/ACExC 01.1 Profibus DP manual (Device integration Fieldbus) for details on feedback signals. Switching between operation commands via fieldbus and external inputs Ò...

  • Page 83: Combination Fieldbus/Standard Interface (Option)

    BUS/REMOTE input. Information In the event of loss of bus communication, the external inputs do not auto- matically take over! Information Please refer to the AUMATIC AC 01.1/ACExC 01.1 Profibus DP manual (fieldbus device integration) for details on feedback signals.

  • Page 84: Monitoring And Failure Functions

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.16 Monitoring and failure functions Table of contents: 7.16.1 Torque monitoring 7.16.2 Motor protection (thermal monitoring) 7.16.3 Monitoring of the max. number of starts and the max. running time 7.16.4 Operating time monitoring 7.16.5 Reaction monitoring...

  • Page 85: Motor Protection (Thermal Monitoring)

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP 7.16.2 Motor protection (thermal monitoring) In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached.

  • Page 86: Monitoring Of The Max. Number Of Starts Per Hour And Max. Running Time Per Hour

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.16.3 Monitoring of the max. number of starts per hour and max. running time per hour The AUMATIC monitors any exceeding of the maximum number of starts (motor starts) per hour the maximum running time (on-time) per hour.
  • Page 87 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Setting the max. permissible number of starts Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) MONITOR TRIGGERS (M18) MAX STARTS/HOUR (M1810) EDIT M1810 MAX STARTS/HOUR 1200  ¿:OK C:ESC :EDIT ‚...

  • Page 88: Operating Time Monitoring

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.16.4 Operating time monitoring This function allows the monitoring of the operating time of the actuator. If the actuator needs longer than the set time ( MAX. RUN TIME parameter) to move from end position OPEN to end position CLOSED, the following...

  • Page 89: Reaction Monitoring

    In case of operation from an intermediate position, reaction monitoring will only be performed if the actuator has a position feedback. Switching the reaction monitoring on/off This value is set in the factory and can only be changed by the AUMA ser- vice. Æ...

  • Page 90: Phase Failure Monitoring

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 7.16.6 Phase failure monitoring When connected to a 3-phase AC power supply, the electronics is supplied via two of the three phases. In case of losing one of the two phases, the controls are inoperable and the actuator stops.

  • Page 91: Corrective Action

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Corrective action Fault indications and warning indications Faults interrupt or prevent electrical actuator operation. Warnings have no influence on the electrical actuator operation. They only serve information purposes. Fault and warning indications are shown on the display.

  • Page 92: Status Indication S1 - Fault

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 8.1.2 Status indication S1 - faults Faults are indicated within this group:  ‚ FAULT IND. NO FAULT È Description of the fault indications: NO FAULT No fault has occurred. INTERNAL FAULT Internal fault has occurred.
  • Page 93 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Ò Set the running time ( parameter) in accordance MONITOR TRIGGERS with the actual running time. Ò Check tripping behaviour of end position switches. Ò Check actuator mechanics. WARNING STARTS/RUN The preset values for max. starts/h or max. running time/h have been exceeded.

  • Page 94: Status Indication S3 - Causes For Not Ready Remote

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual 8.1.4 Status indication S3 – causes for not ready remote The causes for the fault signals (status indication NOT READY IND. are indicated within this group.  ‚ NOT READY IND.

  • Page 95: Diagnostics

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Diagnostics Table of contents: 8.2.1 Operating data logging 8.2.2 Diagnostic indication (D) via the display 8.2.1 Operating data logging The operating data provides details e.g. about the running time, the number of starts, number of torque faults etc.
  • Page 96 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Table 11 Operational data TOTAL MOTOR RUNTIME Motor running time in the complete lifetime MOTOR RUNTIME Reset to 0 possible Number of starts (motor starts) in the complete TOTAL STARTS lifetime...

  • Page 97: Diagnostic Indications (D) Via The Display

    AUMATIC AC 01.1/ACExC 01.1 Profibus DP 8.2.2 Diagnostic indications (D) via the display The information contained in the diagnostic indications is only provided for the AUMA service and for enquiries in the factory. 1. Change from the status indications (group ) to the diagnostic indica-...
  • Page 98 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Internal faults (D2)  ‚ INTERNAL FAULT NO INTERNAL FAULT È Description of the displays: NO INTERNAL FAULT No internal fault has occurred THERMISTOR A fault in the TMS tripping device was detected during start-up. Remedy:...
  • Page 99 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Internal warnings (D3)  ‚ INTERNAL WARNING NO INTERNAL WARNING È Description of the displays: NO INTERNAL WARNING No internal warnings have occurred NO FACTORY PARAMS No valid factory settings are available.
  • Page 100 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Software version of the logic (D6)  ‚ LOGIC SFTWR. VER D6 È Description of the display: LOGIC SFTWR. VER. Display of software version of the logic Potentiometer values (D7) ...
  • Page 101 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP MWG value (D9)  ‚ MWG VALUE È Description of the display: MWG VALUE The current values are displayed here if an MWG is installed: in line 2 the value in end position CLOSED,...
  • Page 102 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual E2PROM ERROR Remedy: Exchange MWG. NOT CALIBRATED Remedy: Re-calibrate MWG (can only be performed in the factory). NO POSITION REFEREN. Remedy: Re-calibrate MWG (can only be performed in the factory). TORQUE SYSTEM FAULT Remedy: Exchange MWG.
  • Page 103 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP DP MODE DP communication is monitored, the DP watchdog in the master is acti- vated. Thus, the failure function is available WAIT PRM The Profibus DP interface is waiting for correct parameter data...
  • Page 104 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual DP2 software version (DH)  ‚ DP2 SFTWR.VER. È Description of the display: DP2 SFTWR.VER. Software version of the Profibus DP interface DP2 bus status (DI)  ‚ DP2 BUS STATUS È...
  • Page 105 Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Bluetooth hardware version (D14)  ‚ BT-OSS-HW-VERSI È Description of the display: BT-OSS-HW-VERSI Hardware version of the Bluetooth local controls Bluetooth software version (D15)  ‚ BT-OSS-SW-VERSI È Description of the display:...
  • Page 106 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Bluetooth Status (D16)  ‚ BLUETOOTH STAT È Description of the displays: BLUETOOTH READY Bluetooth connection available. BLUETOOTH NOT RDY No Bluetooth connection available.

  • Page 107: Troubleshooting

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Troubleshooting 8.3.1 Problems with position feedback/indication E2 (from actuator) Ò Check FEEDBACK E2 M4101) parameter, page 31): Value must correspond to the installed position transmitter. Ò Check I/O1 ANALOG OUT1 M410A ) parameter: Value must correspond to wiring diagram.

  • Page 108: Index

    Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Index Indication lights Percent/per mil change-over Indications Phase failure monitoring Adaptive behaviour Infra-red interface Position feedback signals Alarm contact Input MODE Position transmitter Analogue output 1 Input range of process setpoint 69...

  • Page 109: Parameter Index And Indications On The Display

    Actuator controls Manual AUMATIC AC 01.1/ACExC 01.1 Profibus DP Parameter index and indications on the display DP1 ANLOG IN1 END MAX. STARTS/HOUR MONITOR TRIGGERS 86,87,88 ADAPTIVE BEHAVIOUR DP1 ANLOG IN1 START DP1 ANLOG IN2 END MOTOR PROTECTION ALARM CONTACT DP1 ANLOG IN2 START...

  • Page 110: Addresses

    AUMA worldwide Europe America AUMA Polska Sp. z o.o. PL-41-310 Dabrowa Górnicza AUMA Riester GmbH & Co. KG AUMA ACTUATORS INC. Tel +48 32 261 56 68 US-PA 15317 Canonsburg Plant Müllheim Fax +48 32 261 48 23 Tel +1 724-743-AUMA (2862) DE-79373 Müllheim...
  • Page 111 Fax +81 44 366 2472 sichoi@actuatorbank.com mailbox@auma.co.jp www.actuatorbank.com www.auma.co.jp Sunny Valves and Intertrade Corp. Ltd. AUMA ACTUATORS (Singapore) Pte Ltd. TH-10120 Yannawa Bangkok SG-569551 Singapore Tel +66 2 2400656 Tel +65 6 4818750 Fax +66 2 2401095 Fax +65 6 4818269 sunnyvalves@inet.co.th...
  • Page 112 AUMA Riester GmbH & Co. KG P.O.Box 1362 D-79373 Müllheim Tel +49 7631 809 - 0 Fax+49 7631 809 - 1250 riester@auma.com www.auma.com Certificate Registration No. Y004.431/003/en/1.09 12 100/104 4269 For detailed information on AUMA products refer to the Internet: www.auma.com...

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