AUMA AUMATIC AC 01.1 Manual
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AUMA AUMATIC AC 01.1 Manual

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Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Profibus DP
Manual
Device integration Fieldbus

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Summary of Contents for AUMA AUMATIC AC 01.1

  • Page 1 Actuator controls AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual Device integration Fieldbus...

  • Page 2: Table Of Contents

    This document is intended to support the system integrator in integrating the fieldbus interface into the DCS. Reference documents: Operation instructions (Assembly, operation, commissioning) for actuator Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Profibus DP Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page 46). Table of contents Page Safety instructions .

  • Page 3: Process Representation Input Arrangement

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Page Description of the Profibus DP board......33 5.1. Displays (optical signals) 5.2.

  • Page 4: Safety Instructions

    1.1. General notes regarding safety Standards/directives AUMA products are designed and manufactured in compliance with recog- nised standards and directives. This is certified in a declaration of incorpora- tion and a declaration of conformity. The end user or the contractor must ensure that all requirements with respect to assembly, electrical connection, and commissioning at the place of installation are met.

  • Page 5: Range Of Application

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 1.2. Range of application AUMA actuator controls are exclusively designed for the operation of AUMA actuators. Other applications require explicit (written) confirmation by the manufac- turer. The following applications are not permitted, e.g.:...

  • Page 6: General Information About Profibus Dp

    Masters are also called ‘active devices’ in the Profibus protocol. Slave devices such as AUMA Profibus DP actuators are peripheral devices. Typical slave devices are input/output devices, valves, actuators, and mea- suring transmitters. They do not have bus access, i.e. they may only acknowledge received messages or, at the request of a master, transmit messages to that master.

  • Page 7: Basic Functions Of Profibus Dp

    Adjustable failure behaviour. 2.8. Device types DP master class 2 (DPM2), e.g. programming/configuration tools. DP master class 1 (DPM1), e.g. central controllers such as PLC, PC. DP slave, e.g. AUMA Profibus DP devices. Devices with binary or ana- logue inputs/outputs, actuators, valves.

  • Page 8: Commissioning

    The parameter setting is partly determined in the Profibus standard, e.g. a bit for switching bus monitoring on and off (watchdog). The AUMA Profibus DP control can additionally receive up to 37 bytes of ‘user parameters’, which can be used to set AUMA specific parameters. The AUMA specific parameters are divided into 34 parameters with 1 byte each per parameter.

  • Page 9: Communication Start-Up

    This way, the DP master saves memory space since it only has to reserve 8 input bytes for the actuator. The data of the AUMA actuators should be consistently processed by the DP master. This ensures that the value of a 2-byte variable (position trans- mitter, analogue customer input) does not change after the reading out the first byte and, thus, does not distort the value.

  • Page 10: Auma User Parameters (Auma Specific Parameters)

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 3.5. AUMA user parameters (AUMA specific parameters) The AUMA specific parameters are set by means of the GSD file. 3.5.1 Process representation input (user parameter 1) Designation in GSD file: ExtUserPrmData = 1 “Byte order pattern” È...
  • Page 11 Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Motor protection has tripped (reset may be Prm_Text_Ref = 10 Thermal fault THERMO FAULT necessary) Prm_Text_Ref = 11 Torque fault (close) Torque fault in direction CLOSE occurred TORQUE FAULT (CLOSE) Prm_Text_Ref = 12 Torque fault (open) Torque fault in direction OPEN occurred TORQUE FAULT (OPEN)

  • Page 12: Alarm Contacts/Collective Fault Signal (User Parameter 9)

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual Prm_Text_Ref = 48 Hand wheel operation The actuator is running through turning the RUNNING WITH HANDWHL handwheel Prm_Text_Ref = 49 Proportional operation Not available PROPOTIONAL RUNNING Prm_Text_Ref = 50 Operation pause Actuator is in pause time of stepping mode PHYS.DRIVE BREAK Prm_Text_Ref = 51 Clear-state...

  • Page 13: Percent/Per Mil Coding For Transmission Values (User Parameter 10)

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 3.5.4 Percent/per mil coding for transmission values (user parameter 10) This parameter is used to change over the coding of the analogue Profibus DP transmission values between 0 and 100 %, or 0 and 1,000 ‰. Designation in GSD file: ExtUserPrmData = 10 “Format of analogue indications”...

  • Page 14: Profibus Dp-V1 Services (Option)

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 3.6. Profibus DP-V1 services (option) Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1 services can establish an additional acyclic communication via the fieldbus. An AUMATIC with activated Profibus DP-V1 service grants access to the contents of the electronic name plate, the operating data and the most important operation parameters.

  • Page 15: Description Of The Data Interface

    Via the process representation input, the master (controls) can read the state of the slave (actuator). With AUMA user parameter 1 (page ), a selection can be made from 4 dif- ferent process representation arrangements. 4.1.1 Process representation input arrangement 1 (default process representation) Grey bits are collective signals.
  • Page 16 Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 4.1.2 Process representation input arrangement 2 Grey bits are collective signals. They contain the results of a disjunction (OR operation) of other information. Byte1: Byte 2: Antriebsmeldungen Byte 3: E2 (Istposition) Byte 4: E2 (Istposition) Logische Meldungen Istposition High-Byte Istposition Low-Byte...
  • Page 17 Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 4.1.3 Process representation input arrangement 3 Grey bits are collective signals. They contain the results of a disjunction (OR operation) of other information. Byte 6: Physical operation Byte 3: E2 (Actual position) Byte 4: E2 (Actual position) Configurable byte 1 Byte 5: (configurable byte 2)

  • Page 18: Process Representation Input Arrangement

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 4.1.4 Process representation input arrangement 4 Grey bits are collective signals. They contain the results of a disjunction (OR operation) of other information. Byte 6: Physical operation (configured byte 2) Byte 3: E2 (Actual position) Byte 4: E2 (Actual position) Byte 5: Configured byte 1...

  • Page 19: Signal Description Within Process Representation Input Arrangement 1 (Default Process Representation)

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 4.1.5 Signal description within process representation input arrangement 1 (default process representa- tion) Byte 1: Logical signals Table 2 Designation Value Short description Bits 3, 6, and 7 are collective signals. Bits 5 and 4 of the logical signals Open position Limit switch operated in direction OPEN (byte1) indicate a logical operation of...
  • Page 20 The value can be transmitted either in percent (value: 0 – 100) or in per mil (value 0 – 1000). The coding (percent or per mil) is selected via the AUMA user parameter 10: “Format of analogue indication” (page 13).
  • Page 21 Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC One phase is missing Loss of phase No signals Collective signal: contains the result of a disjunction (OR-operation) of all bits com- prised in the “Not ready ind.” byte (page Not ready ind. 23).
  • Page 22 Byte 8: Options part 2 The contents of Options Part 2 (byte 8) are provided for future extensions (configurable byte 4) and may be defined within the GSD file via the AUMA user parameters 27 to 34 (page 10). Bytes 9 and 10: Byte 9 = high byte, byte 10 = low byte.
  • Page 23 Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Byte 13: Not ready ind. Table 7 The Not ready ind. data byte contains Value Designation Short description the indication of causes why the actu- Indicates the fact that several operation ator can not be operated from commands were received simultaneously via Profibus DP (e.g.
  • Page 24 Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual Byte 14: Fault signals Table 8 The fault signals contain the causes Value Designation Short description why the actuator cannot be operated. Indicates a faulty configuration, i.e. the current setting of the AUMATIC is not valid, the exact cause can be determined Config.
  • Page 25 Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Byte 15: Warning signals part 1 Table 9 Designation Value Short description The two data bytes 15 and 16 contain warning signals. The warning signals Signal loss of the actual process value E4 (only if PID controller is available and serve only information purposes and P-Feedback active).
  • Page 26 Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual Byte 16: Warning signals part 2 Table 10 Designation Value Short description The warning signals part 2 contain the wire break signals of the different A signal loss has occurred for the torque measuring.
  • Page 27 The value can be transmitted either in percent (value: 0 – 100) or in per mil (value 0 – 1000). The coding (percent or per mil) is selected via the AUMA user parameter 10: “Format of analogue indication” (page 13).

  • Page 28: Output Data (Process Representation Output)

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 4.2. Output data (Process representation output) The master (controls) can control the slave (actuator) via the process repre- sentation output. Byte 1: Commands Byte 2: E3 (reserved) Byte 4: E1 (Setpoint) Byte 3: E1 (Setpoint) Setpoint high byte Setpoint low byte Byte 5: Additional commands...
  • Page 29 The value can be transmitted either in percent (value: 0 – 100) or in per mil (value 0 – 1000). The coding (percent or per mil) is selected via the AUMA user parameter 10: “Format of analogue indication” (page 13).
  • Page 30 BUS, AUTO ENABLE LOCAL MODE parameter also determines the behaviour in case of bus failure. For further information, please refer to the AUMATIC AC 01.1 Profibus DP manual (operation and setting). Bits 4, 5: Redundant bus connection with component redundancy (option) In addition to the first fieldbus interface, the AUMATIC actuator controls can be equipped with a second fieldbus interface.
  • Page 31 Information Observe during commissioning and maintenance: Any control from REMOTE via the system cannot be interrupted or blocked locally via the selector switch position. For further information, please refer to the “Manual (operation and setting) AUMATIC AC 01.1 Profibus DP”.
  • Page 32 In this case, the actuator continues running until the selected intermediate position has been reached. Example: Operation from position 5 to 7 without stopping at position 6. For further information, please refer to the AUMATIC AC 01.1 Profibus DP manual (operation and setting). Table 16...

  • Page 33: Description Of The Profibus Dp Board

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Description of the Profibus DP board Profibus DP board: Figure 1 X2 Plug Profibus DP connection DIP switch redundancy X4 Plug customer inputs V16 LED digital input 1 V1 LED system OK (green) V19 LED digital input 2 V2 LED DATA EX (green) V22 LED digital input 3...

  • Page 34: Connections

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 5.2. Connections: 5.2.1 Profibus DP bus connection The bus signals and the galvanically isolated voltage supply for the bus ter- mination, as well as the bus termination resistors located on the Profibus DP board are connected on the X2 plug.

  • Page 35: Redundant Bus Connection With Component Redundancy (Option)

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 5.2.3 Redundant bus connection with component redundancy (option) DIP switch S1 (figure 1). Table 20 Only one Profibus DP interface available S1-1 1st Profibus DP interface: OFF Two Profibus DP interfaces avail- able 2nd Profibus DP interface: ON S1-2 Reserved...

  • Page 36: Corrective Actions

    Fault and warning indications are shown on the display (status indications 6.2. Diagnostics The information contained in the diagnostic indications is only provided for the AUMA service and for enquiries in the factory. The diagnostic indications can be called up during trouble-shooting via the display (group 6.3.
  • Page 37 Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Profibus DP communication correct indicates: DP1 BUS STATUS GC CLEAR DATA WITH LENGTH 0 Slave is Operation via local Fail Safe state controls possible? Other faults: (torque, thermal, Master does Check all other programmed or internal faults) not give operation laves at the Profibus.
  • Page 38 Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual Check Profibus DP board Check LED V1: SYSTEM OK on Profibus board V1 is continuously illuminated V1 is not illuminated V1 is blinking Voltage supply Profibus DP board Profibus DP board not of the Profibus DP defective supplied with voltage board is correct...

  • Page 39: 6.3.1 Measuring The Profibus Signals Using An Oscilloscope

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 6.3.1 Measuring the Profibus signals using an oscilloscope 1. Open terminal compartment (refer to operation instructions on the actua- tor) 2. Check Profibus signal, channel 1, on the connection board, and pin 2 (N/A) and pin 1 (P/B) on plug (X1) with a digital oscilloscope.

  • Page 40: Technical Data

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual Technical data Settings/programming the Profibus DP interface Setting the baud rate Automatic baud rate recognition Setting the Profibus DP interface The setting of the Profibus DP address is made via the display of the AUMATIC Configurable process For an optimal adaptation to the process control system, 4 different process representations are representation via GSD file...

  • Page 41: Appendix - Proposed External Wiring Diagram

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Appendix – Proposed external wiring diagram 8.1. Connecting external sensors, 2-wire technology...

  • Page 42: Connecting External Sensors, 3-Wire Technology

    Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual 8.2. Connecting external sensors, 3-wire technology...

  • Page 43: Connecting External Sensors, 4-Wire Technology

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC 8.3. Connecting external sensors, 4-wire technology...
  • Page 44 Actuator controls AC 01.1/ACExC 01.1 AUMATIC Manual Notes...

  • Page 45: Index

    Actuator controls AC 01.1/ACExC 01.1 Manual AUMATIC Index Alarm contact Failure behaviour Range of application Failure operation Redundant bus connection 30,35 Failure source Remote operation Basic functions Faults 24,36 Bus access Functionality Bus failure Safety instructions Selector switch 20,23 Handwheel Signals Collective fault signal Signals via fieldbus...

  • Page 46: Addresses

    AUMA worldwide Europe America AUMA Polska Sp. z o.o. PL-41-310 Dabrowa Górnicza AUMA Riester GmbH & Co. KG AUMA ACTUATORS INC. Tel +48 32 261 56 68 US-PA 15317 Canonsburg Plant Müllheim Fax +48 32 261 48 23 Tel +1 724-743-AUMA (2862) DE-79373 Müllheim...
  • Page 47 Fax +81 44 366 2472 sichoi@actuatorbank.com mailbox@auma.co.jp www.actuatorbank.com www.auma.co.jp Sunny Valves and Intertrade Corp. Ltd. AUMA ACTUATORS (Singapore) Pte Ltd. TH-10120 Yannawa Bangkok SG-569551 Singapore Tel +66 2 2400656 Tel +65 6 4818750 Fax +66 2 2401095 Fax +65 6 4818269 sunnyvalves@inet.co.th...
  • Page 48 AUMA Riester GmbH & Co. KG P.O.Box 1362 D-79373 Müllheim Tel +49 7631 809 - 0 Fax+49 7631 809 - 1250 riester@auma.com www.auma.com Certificate Registration No. Y000.082/003/en/2.09 12 100/104 4269 For detailed information on AUMA products refer to the Internet: www.auma.com...

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