Manual (Operation and setting) AUMATIC AC 01.0/ACExC 01.1 Profibus DP. Manual (Fieldbus device integration) AUMATIC AC 01.0/ACExC 01.1 Profibus DP. Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page 86). Table of contents Page Safety instructions .
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Safety instructions 1.1. General notes on safety AUMA products are designed and manufactured in compliance with recog- Standards/directives nised standards and directives.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1 shows the arrangement of name plates on the device.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 2.2. Short description Definition in compliance with EN ISO 5210: Multi-turn actuator A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Transport, storage and packaging 3.1. Transport Ò For transport to place of installation, use sturdy packaging. Hovering load! DANGER Death or serious injury possible.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Assembly 4.1. Handwheel fitting For transport purposes, handwheels from a diameter of 400 mm are sup- Information plied separately.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 4.2.2 Output drive type A For rising, non-rotating valve stem. Application Capable of withstanding thrust Output drive type A as separate unit (figure 6):...
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Mounting the multi-turn actuator (with output drive A) to valve Figure 7 Valve stem Valve flange Output drive type A...
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 4.4. Mounting positions of the local controls The mounting position of the local controls is designed according to the order.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Electrical connection 5.1. General notes Danger due to incorrect electrical connection! WARNING Failure to observe this warning can result in death, serious injury, or prop- erty damage.
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Only cables according to IEC 61158 and 61784 standards, cable type A, Bus cables may be used for Profibus DP wiring.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 5.2. Connecting via plug/socket connector with screw-type terminals (KP, KPH) Before mains connection Ò Check whether type of current, supply voltage, and frequency comply with motor data (refer to name plate at motor).
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Connecting the cables 1. Remove cable sheathing in a length of 120 – 140 mm. 2. Strip wires: controls 8 mm, motor 12 mm.
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Connecting bus cables 1. Connect bus cables (refer to figures 13 and 14). 2. If the actuator is the final device in the bus segment: Ò...
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Closing the terminal compartment Refer to figure 15. 1. Clean sealing faces of housing and cover (1). 2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 5.3. Connecting via plug/socket connector with spring cage terminals (KES) Before mains connection Ò Check whether type of current, supply voltage, and frequency comply with motor data (refer to name plate at motor).
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Connecting power cables 1. Remove cable sheathing. 2. Strip wires. 3. For stranded wires: use end sleeves according to DIN 46228.
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Closing the terminal compartment Refer to figure 18. 1. Clean sealing faces at the cover and the housing.
Permissible length of connecting cables for later separation of actuator and controls: max. 10 m. We recommend: AUMA cable set LSW21-KES or LSW22-KP. If not using an AUMA cable set, the following has to be observed as well: Use suitable flexible and screened connecting cables. –...
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 5.4.2 Parking frame Parking frame for safe storage of a disconnected plug. For protection against touching the bare contacts and against environmental influences.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Operation 6.1. Manual operation In case of motor failure or power failure, the actuator may be operated man- ually for purposes of setting and commissioning.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 6.2. Motor operation Perform all commissioning settings prior to motor operation. 6.2.1 Local operation The local operation of the actuator is performed using the push buttons (figure 23).
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 6.3. Menu navigation via push buttons (for settings and indications) The push buttons of the local controls (figure 24) are used to view, edit, and show various indications on the display.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 6.3.2 Structural design and navigation The indications on the display are divided into 3 groups: Group = status indications...
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 6.4. Language change in the display Æ Via the menu to parameter: MAIN MENU (M0) LANGUAGE/CONTRAST (M00) VIEW (M00)
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP CLOSED POSITION End position CLOSED reached. SETPOINT POSITION Setpoint (modulating actuators only). È Description of the fault indications: See page 58.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 7.2. Indication lights/LEDs The indication lights/LEDs locally display the different operation states as optical signals. The assignment of signals is freely selectable.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Signals 8.1. Signals via fieldbus Feedback signals via Profibus DP can be configured. Configuration is defined via the GSD file only.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Commissioning Prior to any electrical operation (motor operation), ensure that all commis- sioning settings described in this clause have been performed.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 9.1. Type of seating: check/edit for end positions Valve damage due to incorrect setting! NOTICE Ò The type of seating must suit the valve.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 9.3. Limit switching setting Æ Via the menu to parameter: MAIN MENU (M0) SETTINGS (M1) SET LIMIT SWITCHES (M10)
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 7. Setting end position CLOSED: continue with 8 Setting end position OPEN: continue with 13 Setting end position CLOSED 8.
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP If an end position cannot be set: Information Ò Check the type of control unit in actuator. The end positions can be approached (via push buttons and selector switch Information in position LOCAL), even during motor operation.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 9.5. Test run Perform test run only once all settings previously described in the Commis- sioning clause have been performed.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions For actuators without indicator disc Ò Unscrew screw plug (1) and seal (2) or tube cap (4) and observe direc- tion of rotation at hollow shaft (3) or the stem (5).
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 9.6. Switch compartment: open The switch compartment must be opened to perform the following settings (options). Flameproof enclosure, danger of explosion! DANGER Risk of death or serious injury.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 9.8. Gear stage of the reduction gearing: test/set This test/setting is only required if the turns/stroke of the actuator have been changed at a later date.
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Figure 29 Screw Crown wheel 4. Loosen screw (1). 5. Set crown wheel (2) to desired level according to table 6.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Corrective action 10.1. Faults during commissioning 10.1.1 Mechanical position indicator Mechanical position indicator cannot be set. Fault description Actuator turns/stroke have been modified at a later date.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 10.2. Fault indications and warning indications Faults interrupt or prevent the electrical actuator operation. Warnings have no influence on the electrical actuator operation. They only serve for information purposes.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 10.2.3 Status indication S2 - warnings Warnings are indicated at this position. WARNING IND. NO WARNING È...
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Ò Check wiring. I/O1 ANALOG IN2 LOSS Loss of signal of the analogue input 2 of the parallel interface (only for fieldbus/standard interface combinations).
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 10.3. Fuses Flameproof enclosure, danger of explosion! DANGER Risk of death or serious injury. Ò Before opening, ensure that there is no explosive gas and no voltage.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 10.3.2 Motor protection (thermal monitoring) In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Servicing and maintenance Damage caused by inappropriate maintenance! CAUTION Ò Servicing and maintenance tasks must be carried out exclusively by suit- ably qualified personnel authorised by the end user or contractor of the plant only.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 11.2. Disconnection from the mains If the device must be demounted, e.g. for service purposes, it can be sepa- rated from the mains without having to remove the wiring.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP 11.3. Maintenance After 3 years at the latest for Ex certified products. Maintenance intervals In the factory, the gear housing is filled with grease.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions 11.4. Disposal and recycling AUMA devices have a long lifetime. However, they have to be replaced at one point in time.
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Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia- bility. Delivered spare parts may slightly vary from the representation.
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Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia- bility. Delivered spare parts may slightly vary from the representation.
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Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia- bility. Delivered spare parts may slightly vary from the representation.
Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Technical data Features and functions of actuator Explosion protection Standard: II2G EEx de IIC T4 II2D Ex tD A21 IP6x T130°C...
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Protection cover, lockable Protection cover with indicator glass, lockable 2) Only partly possible in connection with process controller PID, please contact AUMA. 3) Not possible in combination with PTC tripping device 4) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible...
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Functions Standard: Switch-off mode adjustable limit or torque seating for end position OPEN and end position CLOSED Torque monitoring over the whole travel...
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive Operation instructions with actuator controls AUMATIC ACExC 01.1 Profibus DP Further options for Non-intrusive version with MWG in actuator Setting limit and torque switching via the local controls of the controls...
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Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 Non-Intrusive with actuator controls AUMATIC ACExC 01.1 Profibus DP Operation instructions Service conditions for actuator with controls Mounting position Any position Enclosure protection according Standard: IP 67 to EN 60 529...
Europe AUMA Polska Sp. z o.o. AUMA Automação do Brasil Ltda. PL-41-310 Dabrowa Górnicza BR-São Paulo AUMA Riester GmbH & Co. KG Tel +48 32 261 56 68 Tel +55 11 8114-6463 Plant Müllheim Fax +48 32 261 48 23 blitzco@uol.com.br...
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